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Atlas Equipment PV-10HPX Installation & Operation Manual

10,000 lb. capacity two-post overhead lift
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Summary of Contents for Atlas Equipment PV-10HPX

  • Page 2 Revised 9/5/2018 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Trouble Shooting ... 45 PV-10PX and PV-10HPX Parts List . . . 46 Warranty ....51...

  • Page 4: Specifi Cations

    Specifi cations Clear-Floor Direct-Drive Model Features Model PV-10PX & PV-10HPX • Direct drive hydraulic cylinder design, minimizes the lift wear parts and breakdown ratio • Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder •...
  • Page 5 3.0 HP Direct drive 10,000 lbs 72 1/2”–83 1/8” 150”/167 1/8”/171” 137 1/2” 110 1/4” 4 1/2” Arm Swings View For Model PV-10PX & PV-10HPX 39.5 in 58 in 40.5 in 96.25 in 28 in 137.5 in Fig. 2 Specifications...

  • Page 6: Installation Requirement

    4 Foot Level Tape Measure (25ft) Crescent Wrench (12”) Pliers Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm) Wrench set (mm) Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#, 30#) Fig. 3 Installation Requirement PV-10PX / PV-10HPX...

  • Page 7: Concrete Specifi Cations

    3. Floors must be level with no cracks or holes. Fig. 4 Power Supply 220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge wire. Operating voltage range is 208v-230v. Installation Requirement PV-10PX / PV-10HPX...

  • Page 8: Installation Steps

    B. Use a carpenter’s chalk line to establish installation layout of base plate Chalk Line 137.5 in Fig. 5 C. Check the parts before assembly 1. Packaged lift and hydraulic power unit. Fig. 6 Installation Steps PV-10PX / PV-10HPX...
  • Page 9 4. Lift the upper column with a fork lift or hoist and loosen the bolts on the upper package stand. Remove the upper column and take out the parts in the bottom column. Fig. 9 Installation Steps PV-10PX / PV-10HPX...
  • Page 10 5. Lift the lower column with a fork lift or hoist, remove the package stand. Remove the lower column and remove the parts in the inner column. Fig. 10 6. Move aside the parts and check the parts according to the shipment parts list. Fig. 11 Installation Steps PV-10PX / PV-10HPX...
  • Page 11 8. Check the parts in the parts bag 1 according to parts bag list. Bag 1 PV-10PX/PV-10HPX Fig. 13 9. Check the parts in the parts bag 2 according to parts bag list. Bag 2 PV-10PX/PV-10HPX Fig. 14 Installation Steps PV-10PX / PV-10HPX...
  • Page 12 D. Install the hydraulic hose and lock release cable brackets on the extension columns. Use M6 x 20 Hex Bolts with M6 Nylock Nut & M6 Washer Fig. 15 Installation Steps PV-10PX / PV-10HPX...
  • Page 13 Connect the extended straight fi tting and 90° fi tting. Install the cylinders inside the carriages. Power Side Offside Column Column Use Tefl on tape to seal pipe threads. Do not use tefl on tape on hydraulic hose ends. Fitting towards the hole of the column Fig. 16 Installation Steps PV-10PX / PV-10HPX...
  • Page 14 2 sectional columns. Adjust the height according to your ceiling height. For model PV-10PX 1. When the ceiling height is less than 3750mm (147 5/8”), connect the sectional columns with the upper holes. Fig. 17 - Low Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 15 2. When the ceiling height is over 3750mm (147 5/8”), connect the sectional columns with the lower holes. Fig. 18 - High Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 16 For model PV-10HPX 1. When the ceiling height is between 4250mm (167 3/8”) and 4350mm (171 1/4”), connect the sectional columns with the middle holes. Fig. 19 - Low Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 17 2. When the ceiling height is over 4350mm (171 1/4”), connect the sectional columns with the lower holes. Fig. 20 - High Setting Installation Steps PV-10PX / PV-10HPX...
  • Page 18 4” Fig. 21 Fig. 22 Install the anchor bolts. Check the posts for plumb with level bar, and adjust with the horseshoe shims if the columns are not plumb. Do not tighten the anchor bolts. Installation Steps PV-10PX / PV-10HPX...
  • Page 19 Then assemble the connecting bracket. Hook onto the extension columns Use M12 x 30 Hex Bolt with M12 Nylock Nut Fig. 23 Tighten the bolts Installation Steps PV-10PX / PV-10HPX...
  • Page 20 2. Assemble overhead top beam and tighten the anchor bolts. Use M12 x 30 Hex Bolt with M12 Nylock Nut Tighten Fig. 24 Installation Steps PV-10PX / PV-10HPX...
  • Page 21 Rod for adjustment. terminal of power unit Tighten the screw after adjustment. NC: Normal Contact Connect the blue wire Fig. 25 to terminal 11# on limit switch and terminal A1 on AC contactor of power unit Installation Steps PV-10PX / PV-10HPX...
  • Page 22 Fig. 26 - Power side safety device 145° Spring 120° Spring Use M10 x 10 Allen Head Set Screw Use M10 x 10 Hex Head Bolts to secure Fig. 27 - Offside safety device the pulley bracket Installation Steps PV-10PX / PV-10HPX...
  • Page 23 K. Lift the carriages up manually and lock them on the 1st set of locks Fig. 28 Installation Steps PV-10PX / PV-10HPX...

  • Page 24: Install Cables

    1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of the carriages and is pulled out from the opening of carriages, then install the two cable nuts. Screw in the two cable nuts Cable connection direction Cable connection Fig. 29 direction Installation Steps PV-10PX / PV-10HPX...
  • Page 25 1.2 Connecting cable for high setting. High Setting Cable 2 Cable 1 Cable 2 Fig. 30 Installation Steps PV-10PX / PV-10HPX...
  • Page 26 2. Low setting cable connection. For a ceiling height less than 3750mm (147 5/8”) Low Setting Cable 2 Cable 1 Cable 2 Fig. 31 Installation Steps PV-10PX / PV-10HPX...
  • Page 27 For model PV-10HPX 1. High setting cable connection. For a ceiling height over 4350mm (171 1/4”) 1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of the carriage and is pulled out from the opening of the carriages, then install the two cable nuts.
  • Page 28 1.2 Connecting cable for high setting. High Setting Cable 2 Cable 1 Cable 2 Fig. 33 Installation Steps PV-10PX / PV-10HPX...
  • Page 29 2. Low setting cable connection. For a ceiling height between 4250mm (167 3/8”) and 4350mm (171 1/4”). Low Setting Cable 2 Cable 1 Cable 2 Fig. 34 Installation Steps PV-10PX / PV-10HPX...
  • Page 30 3. Special low setting cable connection PV10PX. For a ceiling height between 3820mm (150 3/8”) to 4250mm (167 3/8”). This setting requires the optional short cables. Special Low Setting Cable 2 Cable 1 Cable 2 Fig. 35 Installation Steps PV-10PX / PV-10HPX...
  • Page 31 M. Install power unit Use M8 x 25 Hex Bolts with M8 Nylock Nut Fig. 36 Installation Steps PV-10PX / PV-10HPX...
  • Page 32 Oil hose Oil hose passes through the wire tube on top beam Limit switch wire Oil hose connected with 90-fi tting Oil hose Fig. 37 connected with 90° fi tting Installation Steps PV-10PX / PV-10HPX...
  • Page 33 Safety cable Safety cable passes through small pulley bracket Safety cable connected with the power side safety assembly Install safety cable from offside side safety assembly fi rst! Fig. 38 Installation Steps PV-10PX / PV-10HPX...
  • Page 34 P. Install hose retainers on both columns Install oil hose retainers using M6 x 8 screws Car in direction Fig. 39 Installation Steps PV-10PX / PV-10HPX...
  • Page 35 4. Adjust moon gear and arm lock until they mesh, then tighten the Allen bolts on the arm lock. Moon Gear Tighten the bolts after the moon gear and arm lock mesh well Arm Lock Fig. 42 Fig. 43 Installation Steps PV-10PX / PV-10HPX...
  • Page 36 This wire was used to test the motor after production. ATLAS Single phase motor Please Note: This motor is powered by Alternating Current and the terminals on the AC contactor are not wire color specifi c. There are no positive or negative terminals. Installation Steps PV-10PX / PV-10HPX...
  • Page 37 Relay Terminal (RT) 7. One wire of Safety Interrupt Switch (SS1) to Operating Switch (OS) Terminal 4 8. One wire of Safety Interrupt Switch (SS2) to Relay Terminal (RT) Installing Safety Interrupt Switch Fig. 44 Installation Steps PV-10PX / PV-10HPX...

  • Page 38: Exploded View

    Exploded View Model PV-10PX & PV-10HPX Fig. 45 Exploded View PV-10PX / PV-10HPX...
  • Page 39 Cylinders Fig. 46 Atlas Power Unit 220V, 50/60HZ, Single phase (With ETL certifi cate) Fig. 47 Exploded View PV-10PX / PV-10HPX...
  • Page 40 Atlas Hydraulic Power Unit Exploded View PV-10PX / PV-10HPX...

  • Page 41: Test Run

    This hydraulic system is designed to bleed air by loosening the bleeding screw. Lift the carriages to about 12 inches and loosen the bleeding plug. Lower the lift until fl uid comes out. Tighten the screws after bleeding. Bleeding plug Fig. 49 Test Run PV-10PX / PV-10HPX...
  • Page 42 NOTE: If the lift vibrated on the way up with a load, lubricate all pulley shafts and wear blocks. If the lift vibrates on the way down, the cylinders need to be bled. Fig. 51 - Hydraulic System Test Run PV-10PX / PV-10HPX...

  • Page 43: Operation Instructions

    2. Press the “UP” button to raise the vehicle slightly, and then release the safety device. Lower the vehicle by pushing the lowering handle; 3. Open the arms and position them to the shortest length; 4. Drive the vehicle away from the lift. Operation Instructions PV-10PX / PV-10HPX...

  • Page 44: Maintenance Schedule

    2. Check and adjust as necessary, equalizer tension of the cables to ensure level lifting; 3. Check columns for plumb; 4. Check rubber pads and replace as necessary; 5. Check safety lock device and make sure the condition is suitable. Maintenance Schedule PV-10PX / PV-10HPX...

  • Page 45: Trouble Shooting

    1. Safety device are in activated 1. Release the safeties 2. Release Valve in damage 2. Repair or replace Lift will not lower 3. Safety cable broken 3. Replace 4. Oil system is jammed 4. Clean the oil system Trouble Shooting PV-10PX / PV-10HPX...

  • Page 46: Pv-10Px And Pv-10Hpx Parts List

    Bronze bush for pulley 217021 Top pulley spacer 217022 217023 Pin spacer 217024 Hose support 206009 Plastic small pulley 209056 Self locking nut 209046 Bolt 217026 Safety cable bracket 217027 Extension column 217027A PV-10PX and PV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 47 217046 Right arm lock bar 209019 Flat head screw 217053 Protective Rubber 209009 Cup head bolt 217054 Carriage plastic cover 217197 Carriage 217188 Slider block 217056 Cylinder 217171 Wire cable 217172 Wire cable PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 48 90 fi tting for power unit 217200 Oil hose 217060 Extend fi tting for cylinder 206062 Fitting 217198 90 Fitting 217191 Hose clamp 420029 Cable nut washer 209066 Cable nut 217063 Cable 217063A 217064 Safety cable 217064A PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 49 209073 O-Ring 61-6 209074 Piston 61-7 209075 O-Ring 61-8 217076 Piston rod 61-9 209077 Piston rod fi tting 61-10 209078 Dust ring 61-11 209079 Head cap 61-12 209080 O-Ring 61-13 209081A Bore weldment PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...
  • Page 50 201-26 81400181 Washer 201-27 81400044 Check Valve 201-28 81400182 Hex nut 201-29 81400040 Gear Pump 201-30 81400068 Buffer valve 201-31 81400136 Oil Return Pipe 201-32 81400202 Filler Cap 201-33 81400154 12L white reservoir PV-10PX andPV-10HPX Parts List PV-10PX / PV-10HPX...

  • Page 51: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty PV-10PX / PV-10HPX...

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