Atlas Equipment 408-SL Super Deluxe Installation & Operation Manual
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Atlas Equipment 408-SL Super Deluxe Installation & Operation Manual

8,000 lb. capacity four-post hobbyist lift
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Summary of Contents for Atlas Equipment 408-SL Super Deluxe

  • Page 1 Replace This With Cover PDF...
  • Page 2 Revised 6/29/2020 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing, Transport, Storage ..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 Printing Characters And Symbols Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators  Indicates the direction of access for motor vehicles to the lift BOLD TYPE Important information...

  • Page 5: General Information

    General Information This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects. This manual has been written to be used by shop technicians in charge of the lift (operator) and routine maintenance technician (maintenance operator). The operating instructions are considered to be an integral part of the machine and must remain with it for its whole useful life.
  • Page 6 This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. Obligation In Case Of Malfunction In case of machine malfunction, follow the instructions contained in the following chapters. Cautions For The Safety Of The Operator Operators must not be under the infl...
  • Page 7 Scrapping When your machine’s working life is over and it can no longer be used, it must be made inoperative by removing any connection to power sources. These units are considered as special waste material, and should be broken down into uniform parts and disposed of in compliance with current laws and regulations.

  • Page 8: Product Identifi Cation

    Product Identifi cation The identifi cation data of the machine are shown in the serial plate placed on the power side column. The removal of the serial plate is strictly forbidden. Machines may be updated or slightly modifi ed from an aesthetic point of view and, as a consequence, they may present different features from these shown, this without prejudicing what has been described herein.

  • Page 9: Packing, Transport, Storage

    Packing, Transport, Storage Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Packing The packing of the lift is shown in the fi gure 1. Base unit packed in a steel frame, wrapped up in non-scratch material.
  • Page 10 Storage And Stacking Of Packages Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature between 14°F and +104°F. Stacking is not recommended: the package’s narrow base, as well as its considerable weight and size make it diffi...

  • Page 11: Lift Description

    Lift Description The lift is suitable for lifting motor vehicles having maximum weight as described in the nameplate on the power side column of the lift. The electro hydraulic operation is described in detail in chapter 8. This chapter describes the lift’s principal elements, allowing the user to be familiar with the machine.

  • Page 12: Technical Specifi Cation

    Technical Specifi cation Size And Main Features Lift Capacity 8,000lbs (3500kg) Max. raised height 73 1/4” (1860mm) Min. Lowered height 6 1/8” (156mm) Runway length 167 1/2” (4256mm) Runway width 18 3/4” (475mm) Free width between runways 37 1/4” (945mm) Max.
  • Page 13 Pump Type Gear Flow rate 0.8 cm Continuous working pressure 160 bar Figure 3 – Lift Layout Technical Specification 408-SL...
  • Page 14 Hydraulic Power Unit Figure 4 – Hydraulic Power Unit Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM class). The oil with features similar to those shown in the table is recommended. Test standards Features Value ASTM D 1298 Density 20°C...
  • Page 15 Figure 5 – Hydraulic Plan Oil fi lter Manual lowering valve Gear pump Startup valve Motor Flow restrictor Non return valve Hydraulic cylinder Pressure overload valve Technical Specification 408-SL...
  • Page 16 Figure 6 – Electrical Diagram (110V/60Hz/1Ph) Technical Specification 408-SL...

  • Page 17: Safety

    Safety Read this chapter carefully and completely because it contains important information for the safety of the operator and the person in charge of maintenance. The lift has been designed and built for lifting vehicles and making them stand above level in a closed area, any other use is forbidden.
  • Page 18 • Be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; • Verify that no one is on the runways during lifting or standing. Risks For People All risks the personnel could run, due to an improper use of the lift, are described in this section.
  • Page 19 Slipping Risks The risk of slipping can be caused by oil or dirt on the fl oor near the lift. Keep the area under and around the lift clean. Remove all oil spills. Electrocution Risks Avoid use of water, steam, solvent, and varnish jets in the lift area where electric cables are placed and, in particular, next to the electric panel.
  • Page 20 6.10 Risks During Vehicle Lifting And Working To avoid overloading and possible breaking during lifting and working, the following safety devices have been used: • A pressure valve placed inside the hydraulic unit to prevent excessive weight. The maximum pressure valve has been preset by the manufacturer to a proper pressure.

  • Page 21: Installation

    Installation Only skilled technicians, appointed by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the lift can be caused if installations are made by unskilled personnel. Always refer to the exploded views attached during installation. Checking For Room Suitability The lift has been designed to be used in covered and sheltered places.
  • Page 22 Site Layout • Determine which end of the lift will be approach side. • Determine which side the power-side runway (with the hydraulic cylinder attached) will be located on. Remember that the power-side runway must be installed on the same side as the power-side column. Assembly Of Column Pay attention to use caution to prevent columns from falling over.
  • Page 23 Connecting Column To Transverse Beam Before installation, make sure that all accessories have been installed correctly in the transverse beams. • Transport each transverse beam to the located site; • Slide a transverse beam into the front or rear two columns by holding the lock lever down, to allow the latch rack to slide past the locking positions.
  • Page 24 Routing Steel Cable Each cable must be routed through the column hole toward to the lift center. The lift cannot work properly and thus damage the cable if failure to do so. • Slide the cables from the end of power-side runway and route the cables though the pulleys in transverse beams referring to the routing diagram (fi...
  • Page 25 7.9 Installation Of Power Unit • Attach the power unit onto the bracket on the power side column; • Secure it using M8X20 screws, M10 nuts and the washers; • Make sure to keep the power unit clean. 7.10 Connection Of Hydraulic Hoses When routing the hydraulic hose, make sure that the hose is clear of any moving part, make sure to keep the hose and fi...
  • Page 26 7.11 Lock System Assembly The single point safety lock is a system of connecting rods and linkage that disengage the four lock latches that secure the lift to each column. • Locate the parts in the package and preassembled in the lift referring to the fi...
  • Page 27 7.12 Make The Electrical Hookup To The Power Unit The hookup work must be carried out by a qualifi ed electrician. Make sure that the power supply is right. Make sure the connection of the phases is right. The power unit must be kept dry. •...
  • Page 28 7.14.2 Locking Position Adjustment All latches must be engaging uniformly before any attempt is made to work on or near the vehicle. • Raise the lift from bottom to top and verify if 12 locking latch clicks can be heard; •...
  • Page 29 7.15 Anchoring Columns If the lift is chosen to be anchored to fl oor, the concrete slab should have the compression strength of at least 3000 PSI and the minimum thickness 6” with an extension of at least 4 feet from anchoring point. •...
  • Page 30 Particularly, below checks must be followed: 7.16.2 Steel Cable For Proper Installation • Check to make sure that all cables are routed correctly and are on the correct pulleys. • Check that all cables are adjusted in the same tension and the lift can be raised evenly.

  • Page 31: Operation And Use

    Operation And Use Never operate the lift with any person or equipment below. Never exceed the rated lifting capacity. Always ensure that all latches are engaged well before any attempt is made to work on or near the vehicle. Never leave the lift in an elevated position unless the safeties are engaged.
  • Page 32 Controls for operating the lift are: LIFTING BUTTON (1) • When pressed, the power unit is running and the lift can be raised to a desired height until the button is released. LATCH RELEASE LEVER (2) • When pressed, the lock latches will be released so that the lift can be lowered.
  • Page 33 8.1.3 Lowering • Be sure the safety area is free of people and objects; • Raise the lift high enough by pushing the lifting button to clear off the locks; • Lower the lift by pressing both the latch release lever and the lowering handle;...

  • Page 34: Maintenance

    Maintenance Only trained personnel who knows how the lift works, must be allowed to service the lift. To properly service the lift, the following has to be carried out: • Use only genuine spare parts as well as equipment suitable for the work required;...
  • Page 35 Periodic Maintenance • Check hydraulic connections and hoses for leaks • Check air connections and hoses for leaks Daily pre-operation • Check safety lock audibly and visually while in operation • Check bolts, nuts and screws are tight • Check all cable connections, pins and bolts to insure proper mounting •...

  • Page 36: Troubleshooting

    Troubleshooting A list of possible troubles and solutions is given below Trouble: Possible Cause: Solution: Check Power on to restore if There is no power necessary The electrical wires are Reconnect The lift does not work disconnected Check for correct voltage The circuit breaker are blown Replace...

  • Page 37: Parts List

    Parts List Lift Parts List 408-SL...
  • Page 38 Lift Item Part No. Description Z74A110000 Power-side column Z74A120000 Off-side column Z74A310000 Power-side platform assembly Z74A320100 Off-side platform assembly Z75A200000 Transverse beam assembly 0205020 Washer D.16 - GB/T97.1 0208011 Locking washer D.16 - GB/T93 0201097 Screw M16X35 - GB/T5783 0205011 Washer D.10 - GB/T97.1 0208007 Locking washer D.10 –...
  • Page 39 Lift Item Part No. Description Z74A021200 Extension lever 0603017 Knob 0204005 Self-locking nut M10 Z72A300101 Angle plate Z72A300102 Rubber pad 0206025 Screw M5X18 - GB/T818 0203031 Nut M5 - GB/T6170 Z74A110500 Support Z74A111500 Pulling shaft 0511201 Caster 0213113 Pin 5X50 0201049 Screw M10X30 - GB/T5783 0204005...
  • Page 40 Transverse Beam Transverse Beam Item Part No. Description Z74A210000 Transverse beam Z72E200001 Shaft 1 Z72E200002 Shaft 2 Z72E200003 Bush Z72E220000 Safety pawl A Z72E200005 Spacer Z72E200004 Nylon roller Z74A310002 Cable pulley Z72E310003 Washer Z72E200007 Shaft 3 Z72E200006 Bush Parts List 408-SL...
  • Page 41 Transverse Beam Item Part No. Description Z72E200008 Protective plate Z72E230000 Safety pawl B 0210119 Bush 3520 0212016 Seeger D.18 0212002 Seeger D.16 0212013 Seeger D.10 0201013 Screw M6X16 - GB/T5783 0205006 Washer D.6 - GB/T97.1 0208005 Spring washer D.6 - GB/T93 0202046 Screw M8X45 - GB/T70.1 0205008...
  • Page 42 Power-Side Runway Power-Side Runway Item Part No. Description Z74A310100 Power-side platform Z74A310001 Washer Z72E310003 Washer Z74A310002 Cable pulley 0210119 Bush 3520 Z75A310102 Pulley shaft Z75A310101 Pulley shaft Z71P310002 Spacer Parts List 408-SL...
  • Page 43 Power-Side Runway Item Part No. Description Z75A310009 Shaft 0215021 Greaser M8X1 0201026 Screw M8X16 - GB/T5783 0205008 Washer D.8 – GB/T97.1 0208006 Locking washer D.8 - GB/T93 Z74AY63000 Hydraulic cylinder Z74A310004 Clamp Z74A310003 Cable holder Z74A310005 Slider 0201038 Screw M8X25 - GB/T5783 0204004 Nut M8 - GB/T889.1 0203021...
  • Page 44 Hydraulic Line Hydraulic Line Item Part No. Description 0302025 Hydraulic power unit Z74AY63000 Hydraulic cylinder 7532-B Valve housing 0303075 90° bulkhead fi tting 1/4 ZW1600 Hydraulic hose 1/4 L=1600 ZZ2000 Hydraulic hose 1/4 L=2000 0306065 Rotation union 8-1/4 0306096 PU hose 8X5.5X5300 7530-Y-3 Spring 7530-Y-2...
  • Page 45 Hydraulic Line Item Part No. Description 0311001 Scraper 25X33X4.5/6 0310008 Sealing ring 25X33X5 0305040 Guide ring 25X15X2.5 0312012 Gasket 63X47X18.4 0309035 O-ring 63X3,1 Parts List 408-SL...

  • Page 46: Warranty

    Warranty This item is warranted for two (2) years on structural components and two (2) years on hydraulic power units and cylinders from invoice date. Wear items are covered by a 90 day warranty. This LIMITED warranty policy does not include a labor warranty. NOTE: ALL WARRANTY CLAIMS MUST BE PRE-APPROVED BY THE MANUFACTURER TO BE VALID.

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