Atlas Equipment BP12000X Installation & Operation Manual
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Atlas Equipment BP12000X Installation & Operation Manual

12,000 lb. capacity two-post baseplate lift
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Summary of Contents for Atlas Equipment BP12000X

  • Page 2 Revised: 7/23/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing / Transport / Storage ..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 Indicates prohibited Indicates a possibility of danger to the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustments, read carefully chapter 7 “Installation” where all operations for a properly functioning lift are shown. BP12000X...

  • Page 5: General Information

    • Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. BP12000X General Information...
  • Page 6 If the packing are not polluting or non-biodegradable, deliver them to appropriate handling station. General Information BP12000X...
  • Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. BP12000X General Information...

  • Page 8: Product Identifi Cation

    Manufacturer’s personnel in charge. Technical Servicing For all servicing and maintenance operations not specifi ed or shown in these instructions, contact your Dealer where the machine has been bought or the Manufacturer’s Commercial Department. Product Identification BP12000X...

  • Page 9: Packing / Transport / Storage

    (e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts. Packing / Transport / Storage BP12000X...
  • Page 10 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing / Transport / Storage BP12000X...

  • Page 11: Lift Description

    (8). The synchronization is controlled by the equalizer cables. The arm safety can be engaged automatically when the lift is raised. Figure 2 – Lift Lift Description BP12000X...

  • Page 12: Technical Specifi Cation

    If there is over 10% fl uctuation on the electrical power supply, it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading. Technical Specification BP12000X...
  • Page 13 Pump Type Gear Flow rate 2.5 cm3/g Continuous working pressure 180 bar Peak pressure 220 bar Figure 3 – Layout Technical Specification BP12000X...
  • Page 14 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals Technical Specification BP12000X...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lter Hydraulic cylinder Gear pump Pressure overload valve Flow restrictor Manual lowering valve Non return valve Motor Lowering speed control valve Startup valve Technical Specification BP12000X...
  • Page 16 Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph) Technical Specification BP12000X...

  • Page 17: Safety

    They also must carry out the following: • Neither remove nor disconnect hydraulic, electric or other safety devices; • Carefully follow the safety indications applied on the machine and included in the manual; • Observe the safety area during lifting; Safety BP12000X...
  • Page 18 • Mechanical safeties built in each carriage with automatic engagement for lifting safety. It is strictly forbidden to modify any safety device. Always ensure the safety device for proper operation during the service. Safety BP12000X...
  • Page 19 The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it. Figure 7 – Safety Signs Safety BP12000X...

  • Page 20: Installation

    Lighting Lighting must be carried out according to the effective regulations of the place of installation. All areas next to the lift must be well and uniformly lit. Installation BP12000X...
  • Page 21 fl oor at each location using the column base plates as a template. • Double check all dimensions and make sure that the bases of each column are square and aligned with the chalk line. Figure 8 - Floor Plan Installation BP12000X...
  • Page 22 • Check to make sure that the columns for square-ness and plumb are as shown in the fi gure 9. The requirements for column’s square-ness and plumb must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death. Installation BP12000X...
  • Page 23 • After the equalizer cables have been routed, adjust the nuts M12 to make each cable in equal tension; For width distance with 3010, tighten the cable to the upper plate, for width distance with 3140, tighten the cable to the lower plate. Installation BP12000X...
  • Page 24 • Feed another end of the cable through the upper slot and make sure cable is routed at the top of the pulley and inside the column (ref. fi g, 13); • Slip the end of the cable through the hole of safety hook; tighten the M12 nut (ref. fi g, 13). Installation BP12000X...
  • Page 25 • Be sure to route the hydraulic hose and electric wire inside smaller protective cover under the ramp as fi gure 16. Then fi x the cover on the fl oor by supplied screws. Finally install the ramp. Installation BP12000X...
  • Page 26 If the vented cap is lost or broken, order the replacement. The oil tank must be vented well. • Use the hydraulic fl uid recommended in the chapter 5.5; • Remove the vented cap on the oil tank and pour oil in the tank about 10 liters; Installation BP12000X...
  • Page 27 7.15.2 MECHANICAL SAFETIES FOR PROPER INSTALLATION • Check to make sure that safety latches will properly engage and disengage by manual release; • If latches click out of synchronization, tighten the cable on the one that clicks later. Installation BP12000X...
  • Page 28 Carried out two or three complete cycles of lowering with the vehicle loaded: • Repeat the checks provided for by 7.14. • Check no strange noise during lifting and lowering. Installation BP12000X...

  • Page 29: Operation And Use

    • If both mechanical locks are released, press the lower lever, the lift will lower to the desired height under its weight and the load lifted until the lever is released. Operation And Use BP12000X...
  • Page 30 • Lower the lift by pressing the lowering lever; • Before removing vehicle from the lift area, position the lift arms to and pads to provide an obstructed exit; • Never drive over the lift arms. Operation And Use BP12000X...

  • Page 31: Maintenance

    The use of water or infl ammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance BP12000X...
  • Page 32 • Verify the equalizer cables are not worn, change if necessary Every 12 months • Check the electrical system to verify that the motors operate properly (this work must be carried out by skilled electricians) • Empty the oil tank and change the hydraulic oil Maintenance BP12000X...

  • Page 33: Troubleshooting

    Presence of air in the Bleed the hydraulic system hydraulic system The lift does not Lubrication of sliders is lower smoothly Grease not enough. Sliders are damaged Replace * If the problems remain unsolved, call for technical support. Troubleshooting BP12000X...

  • Page 34: Parts Lists

    Parts Lists Lift Parts Lists BP12000X...
  • Page 35 Washer D.8 - GB/T97.1 0204004 Nut M8 - GB/T889.1 0203025 Nut M16 - GB/T6170 0201062 Screw M10X20 - GB/T5783 0208007 Locking washer D.10 - GB/T93 0205011 Washer D.10 - GB/T97.1 0202043 Screw M8X12 - GB/T70.1 0302013 Hydraulic power unit Parts Lists BP12000X...
  • Page 36 Power Side Column Parts Lists BP12000X...
  • Page 37 Screw M12X30 - GB/T5783 0204007 Nut M12 - GB/T889.1 0201059 Screw M10X16 - GB/T5783 0208007 Locking washer D.10 - GB/T93 0206050 Screw M6X10 - GB/T70.2 0205006 Washer D.6 - GB/T97.1 0210007 Self-lubricated bush 2518 Z11H200000 Carriage assembly Parts Lists BP12000X...
  • Page 38 Z23A200006 Release ring Z11H200001 Slider Z11H210001 Cover Z23B711001 Rubber pad 0213052 Elastic pin 6X40 0206036 Screw M6X8 - GB/T818 0205006 Washer D.6 - GB/T97.1 0212004 Seeger D.25 - GB/T894.1 0202045 Screw M8X20 - GB/T70.1 0215133 Chain BL646X141 Parts Lists BP12000X...
  • Page 39 Off Side Column Parts Lists BP12000X...
  • Page 40 Screw M12X30 - GB/T5783 0204007 Nut M12 - GB/T889.1 0201059 Screw M10X16 - GB/T5783 0208007 Locking washer D.10 - GB/T93 0206050 Screw M6X10 - GB/T70.2 0205006 Washer D.6 - GB/T97.1 0208005 Spring washer D.6 - GB/T93 0210007 Self-lubricated bush 2518 Parts Lists BP12000X...
  • Page 41 Z23A200006 Release ring Z11H200001 Slider Z11H210001 Cover Z23B711001 Rubber pad 0213052 Elastic pin 6X40 0206036 Screw M6X8 - GB/T818 0205006 Washer D.6 - GB/T97.1 0212004 Seeger D.25 - GB/T894.1 0202045 Screw M8X20 - GB/T70.1 0215133 Chain BL646X141 Parts Lists BP12000X...
  • Page 42 Arm middle extension Z11H313000 Arm outer extension Z23A310001 Anti-rotating gear 0201050 Screw M10X35 - GB/T5783 0206061 Screw M8X12 - GB/T70.2 Z11H310000 Arm assembly Z31B330000 Lifting adaptor 0202032 Screw M6X16 - GB/T70.1 Z31B330001 Round rubber pad Z31A321000 Pad support Parts Lists BP12000X...
  • Page 43 0303002 90° union 1/4 (1BT9-04SP) 0303021 Tee union 1/4 WW3400 Hydraulic pipe L=3400 Hydraulic pipe L=1520 (For Column ZZ1520 distance 3140mm) Hydraulic pipe L=1520 (For Column ZZ1520 distance 3010mm) Hydraulic pipe L=1390 (For Column ZZ1390 distance 3010mm) Parts Lists BP12000X...
  • Page 44 Piston Z11HY75004 Piston rod Z11HY75002 Cylinder guiding cover Z11HY75006 Spacer 0310038 Seal 65X75X6 0313066 Seeger 0309140 O-ring 45X3.55 0309098 O-ring 69X3.55 0309039 O-ring 75X3.1 0311009 Scraper 45X53X5/6.5 0305008 Guide ring 70X15X2.5 0306086 Silencer 1/4 0211032 Seeger D.25 Parts Lists BP12000X...

  • Page 45: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty BP12000X...

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