Atlas Equipment 409-HP Installation & Operation Manual
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Atlas Equipment 409-HP Installation & Operation Manual

Super deluxe 4-post storage lift
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Summary of Contents for Atlas Equipment 409-HP

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications............. 1 Installation Requirements ……………………………………………………………………………… 2 Steps of Installation …................ 4 Exploded View ................. 22 Test Run ……….................. 25 Operation Instructions............... 26 Maintenance................... 26 Troubleshooting................27 Parts List ..................32...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 4-POST MODEL 409-HP FEATURES · Single point manual safety release. · Four mechanical locking devices, each equipped with both primary and secondary safety locks. · Skid proof diamond plate platforms and adjustable safety lock ladders.

  • Page 4: Installation Requirements

    II. INSTALLATION REQUIREMENTS A. TOOLS REQUIRED Screw Drivers Tape Measure (25’)    Level Bar Pliers   Crescent Wrench (12") Lock Wrench   Ratchet Spanner With Socket ( 28mm  Allen Wrenches (mm)  Wrench set (mm) , 13 , 14 , 15...
  • Page 5 B. SPECIFICATIONS OF CONCRETE (See Fig. 3) 1. Concrete must be in good condition and must have a of test strength of 3,000psi (4” minimum). 2. Floors must be relatively level. Fig. 3 C. POWER SUPPLY The electrical source must be 110V. 20AMP breaker minimum is required. Electrical cord is supplied with the 110V power unit.

  • Page 6: Steps Of Installation

    III. STEPS FOR INSTALLATION A. Location of installation Check the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check the parts before assembly 1. Packaged lift and Hydraulic Power Unit (See Fig. 4) Fig. 4 2.
  • Page 7 5. Move the parts to the side and check the parts according to the shipment parts list (See Fig. 7). Fig. 7 6. Open the box of parts and check the parts according to the parts box list (See Fig. 8) Fig.
  • Page 8 7. Check the parts in the parts bag according to the parts bag list (See Fig. 9) Fig. 9 C. Install cross beams (See Fig.10, Fig.11) Installation Note: For the operator’s convenience, the power unit may be installed on any of the four corners.
  • Page 9 Fig. 11 D. Install the Safety Ladders. 1. Remove the pulley covers and unscrew one nut from each of the safety lock ladders, and adjust the four lower nuts to the same position. Install the safety ladders (See Fig. 12). Unscrew a nut from the safety lock ladders...
  • Page 10 2. Install the Safety Lock Ladders (See Fig. 13). This height should be the same for all four safety lock ladders Safety lock ladders pass through the hole on the top plate. Tighten the two Fig. 13 nuts on each safety lock ladder E.
  • Page 11 F. Install the Power Side and Offside Platforms. Note: Before installing the power side platform, pull the cylinder ram (not the whole cylinder) out until it stops. 1. Install the power side platform on the cross beams by a fork lift or other lifting device, offset the cross beams (spread opposite corners) to the outside until the pulleys on both platforms can rest into the cross beams’...
  • Page 12 3. Install wheel stop plates with bolts and washers on the platforms. Tighten the platforms on cross beam B with bolts and washers. Tighten the wheel stop plates on cross beam A with bolts and washers Note: The bolts for the wheel stop plates are longer. Pay attention when choosing the bolts (See Fig.16) Tighten the platform on...
  • Page 13 G. Install the Platform Support Bolts and the Cross Beam Guide Blocks (See Fig. 17). Install the platform support bolts Plumb & level if anchoring the lift Position the slide blocks along the bent edges of the columns. Connect the slide blocks to the cross beam with bolts.
  • Page 14 H. Cable installation 1. Pass the cables through the platform to the columns according to the letter on the cables (See Fig. Cable Length 3370mm 9735mm 4945mm 8170mm (includes the cable ends) 132 5/8” 383 1/4” 194 5/8” 321 5/8” The gap on the cylinder connecting plate should be in the correct position...
  • Page 15 2. The cable goes through the cross beam to the top plates on the columns (See Fig. 19). Cable goes between the big pulley and the small secondary lock pulley Cable pass through top plate and be screwed with cable nuts. Fig.
  • Page 16 3. Illustration for cables under the platform (See Fig. 20). ○ Cable ○ Cable ○ ○ Cable Cable ○ ○ Cable Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable Hex Bolt Fig.
  • Page 17 I. Installation for the connecting bar, safety lock device and release handle (See Fig. 21) Cross beam B View B Cross beam A Fig. 21 View A Fixing plate for connecting bar Pass through the connecting tube from the fixing plate Connect the tube and bar with M8*25 bolts and washers...
  • Page 18 Safety lock rotated device assy. View A View B Install lock release handle to the connecting bar with M8*35 bolts and washers on Install M8*35 bolts washers crossbeam A. crossbeam B. J. Install power unit Install power unit on the column with the motor bracket. (See Fig.
  • Page 19 Fig. 22 K. Install Hydraulic System (See Fig. 23) Note: Oil hoses connected to the oil cylinder must be passed above the cable to avoid the oil hose being scratched by the cable. Retainer Overflow oil return hose Oil hose passed Overflow oil return hose.
  • Page 20 Optional Overflow Oil Return Hose Installation This installation guide shows how to connect a 90 degree fitting and plastic line/hose to the rear of the cylinder. This line is then connected to the Power Unit (see below). This is an option and is not necessary for your lift to function properly.
  • Page 21 L. Install spring and safety cover on the cross beams (See Fig. 24). Fig. 24 M. Install drive-in ramps (See Fig. 25) According to the below diagram install the M16*30 bolts and attach the drive-in ramps. Screw the M16*30 bolts to the side hole of the cross beam Attach the drive-in ramp with the bolts...
  • Page 22 N. Install rear wheel stop plates (See Fig. 26) After driving the vehicle on the lift, take off the drive-in ramps; install wheel stop plates to the drive-in ramp position. Fig. 26 Installation For Optional Kits. 1. Install optional caster kit (See Fig.
  • Page 23 2. Install steel jack tray, plastic oil pans and optional rolling jacks. (See Fig. 28) Optional Rolling Jack Optional Caster Kit Fig. 28...

  • Page 24: Exploded View

    IV. EXPLODED VIEW Model 409-HP Optional Rolling Jack Fig. 29...
  • Page 25 CROSS BEAM Fig. 30 CYLINDERS Fig. 31...
  • Page 26 ATLAS MANUAL POWER UNIT 110V/60HZ/1 phase Fig. 32 ATLAS hydraulic power unit 110V/60HZ, single phase. “Up” Button Protected ring Relief valve Oil inlet port Release valve Release valve Throttle valve handle Oil outlet port Check valve Fig. 33...

  • Page 27: Test Run

    V. TEST RUN 1. Fill the reservoir with approximately 3 gallons of hydraulic oil (Note: In consideration of the power unit’s durability and performance please use (Hydraulic Oil AW32). http://www.gregsmithequipment.com/Whats-The-Best-Oil-For-My-Lift Press the “UP” button, the cables will tighten. Double check the cables and confirm they are in the proper pulley positions.

  • Page 28: Operation Instructions

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep work area clean around and near the lift. 2. Carefully drive vehicle on lift. 3. Remove the drive-in ramps and install wheel stop plates. 4. With power on press the “UP” button, raise the lift to the desired height. Note: Make sure the vehicle is not in neutral.

  • Page 29: Troubleshooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace switch 2.Wiring connections are not in good 2.Repair all wiring connections Motor does condition not run 3. Motor burned out 3.Repair or replace motor 4. AC contactor burned out 4.Replace AC contactor 1.

  • Page 30: Parts List

    IX. PARTS LIST FOR MODEL 409-HP Item Part# Description QTY. Note 410074 Power side Column 410075 Offside Column 410050 Cross Beam A 410076 Offside Platform 410077 Power side Platform 410053 Cross Beam B 410007 Drive-in ramp 209043 Hex Bolt 209033...
  • Page 31 Item Part# Description QTY. Note 410069 Connecting bar for safety device 410024 Connecting tube 209032 Socket bolt 217005 Plastic ball 410025 Socket bolt 410026 Safety release handle 209004 Rubber ring 209003 Hex Bolt 420166 Fitting 420119 Straight Fitting for cylinder 410071 Oil hose 420120...
  • Page 32 Item Part# Description QTY. Note 206023 Nylok Nut 410032 Safety lock rotated device assy. 410064 Connecting bar assy. for safety lock 420041A Pulley Pin 420132A Pulley Bush 3-10 420040A Pulley pin sleeve 3-11 209010 Snap ring 3-12 420035 Tension pulley 3-13 420174 Spacer...
  • Page 33 Item Part# Description QTY. Note 200-13 209091A Socket Bolt 200-14 209092 Reservoir (10 Liter) 200-15 209093A Cup Head Bolt with washer 200-16 209094A Cover of Capacitor 200-17 209122A Start Capacitor 200-17A 209123A Running Capacitor 200-18 209096A Rubber Gasket 200-19 209097A Cup Head Bolt with washer 200-20 209098A...

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