Atlas Equipment BP12000X Installation & Operating Manual
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Atlas Equipment BP12000X Installation & Operating Manual

12.000 lb. capacity two-post baseplate lift
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Summary of Contents for Atlas Equipment BP12000X

  • Page 2 Revised: 11/ 30/ 2020 Read this entire manual before operation begins. Record below t he following inform at ion which is locat ed on t he serial num ber dat a plat e. Serial No. Model No. Dat e of I nst allat ion...

  • Page 3: Table Of Contents

    Contents General I nform at ion ..5 Product I dent ifi cat ion ..8 Packing / Transport / St orage ..9 Lift Descript ion .
  • Page 4 7 “I n st a lla t ion ” w h e r e a ll ope r a t ion s for a pr ope r ly fu n ct ion in g lift a r e sh ow n . BP12000X...

  • Page 5: General I Nform Ation

    This m anual is an int egral part of t he lift : it shall be given t o t he new owner if and when t he lift is resold. General Information BP12000X...
  • Page 6 I f t he packing are not pollut ing or non- biodegradable, deliver t hem t o appropriat e handling st at ion. General Information BP12000X...
  • Page 7 , at any t im e. General Information BP12000X...

  • Page 8: Product I Dentifi Cation

    For all servicing and m aint enance operat ions not specifi ed or shown in t hese inst ruct ions, cont act your Dealer where t he m achine has been bought or t he Manufact urer ’s Com m ercial Depart m ent . Product Identification BP12000X...

  • Page 9: Packing / Transport / Storage

    ’s fragile part s. Packing / Transport / Storage BP12000X...
  • Page 10 Packages m ust be opened paying at t ent ion not t o cause dam age t o people ( keep a safe dist ance when opening st raps) and part s of t he lift ( be careful t he obj ect s do not drop from t he package when opening) . Packing / Transport / Storage BP12000X...

  • Page 11: Lift Description

    ( 8) . The synchronizat ion is cont rolled by t he equalizer cables. The arm safet y can be engaged aut om at ically when t he lift is raised. Figure 2 – Lift Lift Description BP12000X...

  • Page 12: Technical Specifi Cation

    10% fl uct uat ion on t he elect rical power supply, it is suggest ed t o use t he volt age st abilizer t o prot ect t he elect rical com ponent s and syst em from overloading. Technical Specification BP12000X...
  • Page 13 Pump Type Gear Flow rat e 2.5 cm 3/ g Cont inuous working pressure 180 bar Peak pressure 220 bar Figure 3 – Layout Technical Specification BP12000X...
  • Page 14 215 ° C ASTM D 644 Neut ralizat ion num ber 0.5 m g KOH/ g Ch a n ge h ydr a u lic oil a t 1 ye a r in t e r va ls Technical Specification BP12000X...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lt er Hydraulic cylinder Gear pum p Pressure overload valve Flow rest rict or Manual lowering valve Non ret urn valve Mot or Lowering speed cont rol valve St art up valve Technical Specification BP12000X...
  • Page 16 Figure 6 – Elect rical Diagram ( 220V/ 50Hz/ 60Hz/ 1Ph) Technical Specification BP12000X...

  • Page 17: Safety

    • Neit her rem ove nor disconnect hydraulic, elect ric or ot her safet y devices; • Carefully follow t he safet y indicat ions applied on t he m achine and included in t he m anual; • Observe t he safet y area during lift ing; Safety BP12000X...
  • Page 18 I t is st r ict ly for bidde n t o m odify a n y sa fe t y de vice . Alw a ys e n su r e t h e sa fe t y de vice for pr ope r ope r a t ion du r in g t h e se r vice . Safety BP12000X...
  • Page 19 Read t he m eaning of t he labels carefully and m em orize it . Figure 7 – Safet y Signs Safety BP12000X...

  • Page 20: I Nstallation

    Light ing m ust be carried out according t o t he effect ive regulat ions of t he place of inst allat ion. All areas next t o t he lift m ust be well and uniform ly lit . Installation BP12000X...
  • Page 21 • Double check all dim ensions and m ake sure t hat t he bases of each colum n are square and aligned wit h t he chalk line. Figure 8 - Floor Plan Installation BP12000X...
  • Page 22 Fa ilu r e t o do so cou ld ca u se lift fa ilu r e r e su lt in g in pe r son a l in j u r y or de a t h . Installation BP12000X...
  • Page 23 , for w idt h dist a n ce w it h 3 1 4 0 , t igh t e n t h e ca ble t o t h e low e r pla t e . Installation BP12000X...
  • Page 24 ( ref. fi g, 13) ; • Slip t he end of t he cable t hrough t he hole of safet y hook; t ight en t he M12 nut ( ref. fi g, 13) . Installation BP12000X...
  • Page 25 fi gure 16. Then fi x t he cover on t he fl oor by supplied screws. Finally inst all t he ram p. Installation BP12000X...
  • Page 26 • Use t he hydraulic fl uid recom m ended in t he chapt er 5.5; • Rem ove t he vent ed cap on t he oil t ank and pour oil in t he t ank about 10 lit ers; Installation BP12000X...
  • Page 27 • Check t o m ake sure t hat safet y lat ches will properly engage and disengage by m anual release; • I f lat ches click out of synchronizat ion, t ight en t he cable on t he one t hat clicks lat er. Installation BP12000X...
  • Page 28 Carried out t wo or t hree com plet e cycles of lowering wit h t he vehicle loaded: • Repeat t he checks provided for by 7.14. • Check no st range noise during lift ing and lowering. Installation BP12000X...

  • Page 29: Operation And Use

    • I f bot h m echanical locks are released, press t he lower lever, t he lift will lower t o t he desired height under it s weight and t he load lift ed unt il t he lever is released. Operation And Use BP12000X...
  • Page 30 • Before rem oving vehicle from t he lift area, posit ion t he lift arm s t o and pads t o provide an obst ruct ed exit ; • Never drive over t he lift arm s. Operation And Use BP12000X...

  • Page 31: Maintenance

    Th e u se of w a t e r or in fl a m m a ble liqu id is st r ict ly for bidde n Be sure t he rod of t he hydraulic cylinders is always clean and not dam aged since t his m ay result in leakage from seals and, as a consequence, in possible m alfunct ions. Maintenance BP12000X...
  • Page 32 • Check t he elect rical syst em t o verify t hat t he m ot ors operat e properly ( t his work m ust be carried out by skilled elect ricians) • Em pt y t he oil t ank and change t he hydraulic oil Maintenance BP12000X...

  • Page 33: Troubleshooting

    The lift does not Lubricat ion of sliders is lower sm oot hly Grease not enough. Sliders are dam aged Replace * I f t he problem s rem ain unsolved, call for t echnical support . Troubleshooting BP12000X...

  • Page 34: Parts Lists

    Parts Lists Lift Parts Lists BP12000X...
  • Page 35 Nut M8 - GB/ T889.1 0203025 Nut M16 - GB/ T6170 0201062 Screw M10X20 - GB/ T5783 0208007 Locking washer D.10 - GB/ T93 0205011 Washer D.10 - GB/ T97.1 0202043 Screw M8X12 - GB/ T70.1 0302013 Hydraulic power unit Parts Lists BP12000X...
  • Page 36 Power Side Column Parts Lists BP12000X...
  • Page 37 Nut M12 - GB/ T889.1 0201059 Screw M10X16 - GB/ T5783 0208007 Locking washer D.10 - GB/ T93 0206050 Screw M6X10 - GB/ T70.2 0205006 Washer D.6 - GB/ T97.1 0210007 Self- lubricat ed bush 2518 Z11H200000 Carriage assem bly Parts Lists BP12000X...
  • Page 38 Z11H210001 Cover Z23B711001 Rubber pad 0213052 Elast ic pin 6X40 0206036 Screw M6X8 - GB/ T818 0205006 Washer D.6 - GB/ T97.1 0212004 Seeger D.25 - GB/ T894.1 0202045 Screw M8X20 - GB/ T70.1 0215133 Chain BL646X141 Parts Lists BP12000X...
  • Page 39 Off Side Column Parts Lists BP12000X...
  • Page 40 Screw M10X16 - GB/ T5783 0208007 Locking washer D.10 - GB/ T93 0206050 Screw M6X10 - GB/ T70.2 0205006 Washer D.6 - GB/ T97.1 0208005 Spring washer D.6 - GB/ T93 0210007 Self- lubricat ed bush 2518 Parts Lists BP12000X...
  • Page 41 Z11H210001 Cover Z23B711001 Rubber pad 0213052 Elast ic pin 6X40 0206036 Screw M6X8 - GB/ T818 0205006 Washer D.6 - GB/ T97.1 0212004 Seeger D.25 - GB/ T894.1 0202045 Screw M8X20 - GB/ T70.1 0215133 Chain BL646X141 Parts Lists BP12000X...
  • Page 42 Ant i- rot at ing gear 0201050 Screw M10X35 - GB/ T5783 0206061 Screw M8X12 - GB/ T70.2 Z11H310000 Arm assem bly Z31B330000 Lift ing adapt or 0202032 Screw M6X16 - GB/ T70.1 Z31B330001 Round rubber pad Z31A321000 Pad support Parts Lists BP12000X...
  • Page 43 Hydraulic pipe L= 1520 ( For Colum n ZZ1520 dist ance 3140m m ) Hydraulic pipe L= 1520 ( For Colum n ZZ1520 dist ance 3010m m ) Hydraulic pipe L= 1390 ( For Colum n ZZ1390 dist ance 3010m m ) Parts Lists BP12000X...
  • Page 44 Cylinder guiding cover Z11HY75006 Spacer 0310038 Seal 65X75X6 0313066 Seeger 0309140 O- ring 45X3.55 0309098 O- ring 69X3.55 0309039 O- ring 75X3.1 0311009 Scraper 45X53X5/ 6.5 0305008 Guide ring 70X15X2.5 0306086 Silencer 1/ 4 0211032 Seeger D.25 Parts Lists BP12000X...

  • Page 45: Warrant Y

    RETURN S: Product s m ay not be ret urned wit hout prior writ t en approval from t he Manufact urer. DUE TO THE COMPETI TI VENESS OF THE SELLI NG PRI CE OF THESE LI FTS, THI S WARRANTY POLI CY WI LL BE STRI CTLY ADMI NI STERED AND ADHERED TO. Warranty BP12000X...

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