Nussbaum JUMBO NT 3500 Operating Instruction And Documentation
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Nussbaum JUMBO NT 3500 Operating Instruction And Documentation

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JUMBO NT 3500
Automotive lift date: 09/2013
Manual date: 30.09.2013
Operating Instruction and Documentation
Serial number:...........................................
Retailer address / phone
Made in Germany
Otto Nußbaum GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier
Tel: +49(0)7853/8990 Fax: +49(0)7853/8787
E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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  • Page 1 JUMBO NT 3500 Automotive lift date: 09/2013 Manual date: 30.09.2013 Operating Instruction and Documentation Serial number:........... Retailer address / phone Made in Germany Otto Nußbaum GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 Fax: +49(0)7853/8787 E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation Jumbo NT 3500 Contents Foreword .............................. 3 Record of installation ........................... 5 Record of handing over........................6 1.Introduction............................7 1.1 Installation and check of the automotive lift ................... 7 1.2 Information of Warning........................7 2.Master document of the automotive lift ....................8 2.1 Lift –manufacturer ..........................

  • Page 3: Foreword

    Operating Instruction and Documentation Jumbo NT 3500 Foreword Nußbaum lifting systems are the result of a long time experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution.
  • Page 4 Operating Instruction and Documentation Jumbo NT 3500 All safety- and danger signs on and around the lift are to be observed and followed! Spare parts must comply with the technical requirements specified by the manufacturer. This is only warranted with original parts.

  • Page 5: Record Of Installation

    Operating Instruction and Documentation Jumbo NT 3500 Filling out and undersigned and copying this sheet and send the original to the lift manufacturer. The copy remains in the Manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier...

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation Jumbo NT 3500 Record of handing over The automotive lift with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: Introduction

    Operating Instruction and Documentation Jumbo NT 3500 1.Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the Jumbo NT. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.

  • Page 8: Master Document Of The Automotive Lift

    Operating Instruction and Documentation Jumbo NT 3500 2.Master document of the automotive lift 2.1 Lift –manufacturer Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of up to 3500 kg.

  • Page 9: Attestation Of Conformity

    Operating Instruction and Documentation Jumbo NT 3500 2.5 Attestation of conformity...

  • Page 10: Technical Information

    Operating Instruction and Documentation Jumbo NT 3500 3. Technical Information 3.1 Technical ratings Capacity: 3500 kg Load distribution: 3:2 or 2:3 in or against drive-on direction Lifting time: approx. 30 sec. Lowering time : approx. 30 sec. Line Voltage: 3 x 400 Volt , 50Hz...

  • Page 11: Datasheet

    Operating Instruction and Documentation Jumbo NT 3500 3.3 Datasheet - 11...

  • Page 12: Foundation Plan

    Operating Instruction and Documentation Jumbo NT 3500 3.4 Foundation plan - 12...
  • Page 13 Operating Instruction and Documentation Jumbo NT 3500 - 13...

  • Page 14: Dowel Positions

    Operating Instruction and Documentation Jumbo NT 3500 3.5 Dowel Positions - 14...

  • Page 15: Hydraulic Diagram Drawing

    Operating Instruction and Documentation Jumbo NT 3500 3.6 Hydraulic diagram drawing Hydraulic parts list Oil tank 030JL01353 Sub oil motor 990445 replaced by 992658 Gear pump 980340 Filter 980012 Oil level gauge 980011 Pressure control valve 232NSTL02082 Holding valve 980480...

  • Page 16: Connection Of The Hydraulic Tubes (Standard Version)

    Operating Instruction and Documentation Jumbo NT 3500 3.7 Connection of the hydraulic tubes (Standard version) Pos: Description piece/Lift reduction 8 – 6 T-piece NW8 hydraulic tube 450 mm hydraulic tube 3400 mm hydraulic tube 3400 mm hydraulic tube 850 mm...

  • Page 17: Electrical Diagram Drawing

    Operating Instruction and Documentation Jumbo NT 3500 3.8 Electrical diagram drawing - 17...
  • Page 18 Operating Instruction and Documentation Jumbo NT 3500 - 18...
  • Page 19 Operating Instruction and Documentation Jumbo NT 3500 - 19...
  • Page 20 Operating Instruction and Documentation Jumbo NT 3500 - 20...
  • Page 21 Operating Instruction and Documentation Jumbo NT 3500 - 21...

  • Page 22: Safety Regulations

    Operating Instruction and Documentation Jumbo NT 3500 4. Safety regulations Using automotive lifts for working the regulations of accident EN1493/Aug.98 (CEN/TC 98 „ Automotive lifts”) must be observed. Especially the following regulations are very important: • During working with the lift the operating instructions must be followed.

  • Page 23: Operating Instructions

    Operating Instruction and Documentation Jumbo NT 3500 5. Operating instructions The Safety Regulations must be observed during working with the automotive lift. Read the safety regulations in chapter 4 carefully before working with the lift! 5.1 Lifting the vehicle •...

  • Page 24: Lowering The Vehicle

    Operating Instruction and Documentation Jumbo NT 3500 5.2 Lowering the vehicle • Control the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift •...
  • Page 25 Operating Instruction and Documentation Jumbo NT 3500 • Loose the locknuts (SW17) of the equalisation screws A1 and A2 with a suitable tool. • Open slowly the screw A1 and A2. Press the button “lowering” until both platforms are on the lowest position.

  • Page 26: Troubleshooting

    Operating Instruction and Documentation Jumbo NT 3500 6. Troubleshooting f the lift does not work properly, the reason for this might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble cannot be found, please call the technical service.

  • Page 27: Driving On An Obstacle

    Operating Instruction and Documentation Jumbo NT 3500 Platform stands on a obstacle Raise the lift The hydraulic valve is defective Call the service partner Fuse is defective Check the fuse Button „lowering“ is not pressed or defective Check the operating button 6.1 Driving on an obstacle...

  • Page 28: Inspection And Maintenance

    During daily operation the lift must be closely observed to ensure that it is functioning correctly. In the case of malfunction or leakage the technical service must be informed. Nussbaum lifts have been designed and manufactured for longevity and safe operation. Proper installation and operation, regular inspections and ensuing preventative maintenance by authorized personnel and product care, are the key to operators safety, product reliability, low overall repair costs, qualified warranty claims and finally, longevity of the lift.
  • Page 29 Operating Instruction and Documentation Jumbo NT 3500 Maintenance plan Period Check the condition of the type plate, capacity sticker, short operating minimum once in a instruction. If necessary replace it. year Clean the piston-rod and the stripper by using compressed air and minimum once in a spray the piston-rod with Oil.
  • Page 30 Operating Instruction and Documentation Jumbo NT 3500 Damage to external surfaces, must be immediately repaired. If theses repairs are not made immediately, permanent damage to the powder-coated surface may result. Repair and clean damaged areas with an abrasive paper (grain 120).

  • Page 31: Cleaning Of The Automotive Lift

    Operating Instruction and Documentation Jumbo NT 3500 7.2 Cleaning of the automotive lift A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct result of poor maintenance and cleaning practice.

  • Page 32: Installation And Initiation

    Operating Instruction and Documentation Jumbo NT 3500 parts) an extraordinary security check must be performed by an expert. This manual contains form with a schedule for the security checks. Please us the adequate form for the security checks. The form should remain in this manual after they have been filled out. In the following there is a short description about special safety devices.
  • Page 33 Bore holes to fix the dowels through the borings of the base plate. Clean the holes with pressure air. Put in the dowels. Nussbaum Company recommended safety dowels from different manufacturers (Liebig, Hilti, Fischer or us equivalent dowels of other manufacturer but observe the regulations.

  • Page 34: Filling And Bleeding The Hydraulic System

    Operating Instruction and Documentation Jumbo NT 3500 pic.9 Similar to Figure 9.4 Filling and bleeding the hydraulic system • The automotive lift is complete assembled. The connection of the tubes and pipes are right associated. Only the right power supply , the right oil and the right portion of the oil and the closeness of the hydraulic parts have to be checked.
  • Page 35 Operating Instruction and Documentation Jumbo NT 3500 Lower the lift into the lowest position. • Then close N1 & N2. A1 & A2 are still open. Pic. Position X = the bore holes at the back for the equalisation screws The holes in front are for the emergency lowering screws.

  • Page 36: Initiation

    Operating Instruction and Documentation Jumbo NT 3500 • Press the button ”lowering“ shortly until both locking device (pic) are falling downwards (e.g. 1-2 cm). • Now close the equalisation screws A1 & A2. • Raise the lift ton the top height. The locking device is unlocked. It is possible to move the must be move with the hand in this position •...
  • Page 37 Operating Instruction and Documentation Jumbo NT 3500 Pic. 10: choice of the dowel length without floor pavement or tile surface Table to pic. 10 - 37...
  • Page 38 Operating Instruction and Documentation Jumbo NT 3500 Liebig-dowels Dowel type BM10-15/70/40 Drilling depth Min. anchorage depth Thickness of concrete min.140 (*) Diameter of bore Thickness of the lift-pieces 0-40 Quality of concrete min.C20/25 normal armouring Number of dowels Starting torque 40Nm (*) minimum thickness of concrete by using the mentioned dowels.

  • Page 39: First Security Check Before Installation

    Operating Instruction and Documentation Jumbo NT 3500 Table to pic. 11 Liebig-dowels Dowel-type BM10-15/70/65 BM10-15/70/100 BM10-15/70/140 Drilling depth Min. anchorage depth Thickness of concrete min.140(*) min.140 (*) min.140 (*) Diameter of bore Thickness of the lift-pieces 40-65 65-100 100-140 Quality of concrete min.C20/25 normal armouring...

  • Page 40: Regular Security Check And Maintenance

    Operating Instruction and Documentation Jumbo NT 3500 Result of the Check: Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 41 Operating Instruction and Documentation Jumbo NT 3500 Result of the Check: Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 42 Operating Instruction and Documentation Jumbo NT 3500 Result of the Check: Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 43 Operating Instruction and Documentation Jumbo NT 3500 Result of the Check: Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 44 Operating Instruction and Documentation Jumbo NT 3500 Result of the Check: Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 45 Operating Instruction and Documentation Jumbo NT 3500 Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 46 Operating Instruction and Documentation Jumbo NT 3500 Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......

  • Page 47: Extraordinary Security Check

    Operating Instruction and Documentation Jumbo NT 3500 Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......
  • Page 48 Operating Instruction and Documentation Jumbo NT 3500 Initiation not permitted, verification necessary Initiation possible, repair failures until............No failings, Initiation possible ........................signature of the expert signature of the operator If failures must be repaired: Failures repaired at: ......

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