Table of Contents
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Table of Contents
Related Manuals for BDS MAB 800
Summary of Contents for BDS MAB 800
- Page 1 Operating instructions MAB 800 / MAB 840...
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Page 3: Table Of Contents
Technical data . . . . . . . . . . . . . . . . . . . .31 EC Declaration of Conformity . . . . . . .32 MAB 800 / MAB 840... -
Page 4: Foreword
Instructions for use These operating instructions form an integral part of the Magnetic Core Drilling Machine MAB 800 / MAB 840 (hereinafter referred to as "machine") and contains important information for the commis- sioning, safety, intended use and care of the machine . -
Page 5: Structure Of The Safety Warnings
If the situation is not avoided, it may lead to material damage . ► Follow the instructions in this warning to avoid material dam- age . NOTE ► A note draws attention to additional information that simpli- fies the use of the machine. MAB 800 / MAB 840... -
Page 6: Intended Use
The manufacturer assumes no liability for damage or injury result- ing from failure to observe the operating instructions, use for other than the intended purpose, unprofessional repairs, unauthorised modifications or use of non-approved spare parts and accesso- ries, tools and lubricants . MAB 800 / MAB 840... -
Page 7: Safety
. ■ Defective parts may only be replaced with original spare parts . Only these parts guarantee that the safety requirements are satisfied. MAB 800 / MAB 840... -
Page 8: Electric Shock Hazard
. ► When using the machine outside or in a humid environment, an RCD (residual circuit device) must be used . MAB 800 / MAB 840... -
Page 9: Risk Of Injury
. ► Check that the tool is tightened securely before using (see section Inserting the tool) . ► Do not allow the connecting cable to hang over edges (dan- ger of tripping) . MAB 800 / MAB 840... -
Page 10: Prevention Of Damage
Do not pull the connecting lead across sharp edges or hot surfaces . ► Lay the connecting lead in such a way that it cannot be caught and wound up in the rotating part of the machine . MAB 800 / MAB 840... -
Page 11: Safety Installations
Allow the machine to run at no-load speed for ‹ approx. 2 minutes. The machine is then ready for operation again . Slip clutch In the event of the drill blocking, the gearbox is protected by a slip clutch . MAB 800 / MAB 840... -
Page 12: Personal Protective Equipment
Wear the following additional protective equipment during special operations: Symbol Meaning Helmet to protect your head from falling objects Wear a safety belt where there is a danger of falling Working gloves as protection against injury MAB 800 / MAB 840... -
Page 13: Components/Scope Of Supply
Morse taper MK3 Hand lever Opening for ejector pin Control panel 4-speed gearbox with selector Rotating mechanism (MAB 840 only) Speed and torque controller Magnetic foot Drive motor Machine slide and guide Filler neck for cutting oil MAB 800 / MAB 840... -
Page 14: Delivery Contents
Components/scope of supply Delivery contents MAB 800 / MAB 840 machine Hexagonal offset screwdriver, size SW2.5 (not illustrated) (not illustrated) Industrial holder MK3 19 mm Weldon Hexagonal offset screwdriver, size SW5 ZIA 319-M MK3 (not illustrated) Ejector pin ZAK 075... -
Page 15: Before Using For The First Time
Lay the safety chain as tightly as possible around the handle of the machine . ► Check the secure fitting of the safety chain and lock before starting work . ► Use the protective equipment stipulated in chapter Personal protective equipment. MAB 800 / MAB 840... -
Page 16: Check The Condition Of The Substrate
► Remove any unevenness and loose rust from the substrate . ► BDS offers special holding devices in its range of accesso- ries . The best clamping effect is obtained on low-carbon steel sub- strate with a thickness of at least 20 mm . -
Page 17: Inserting The Tool
. NOTE ► BDS offers special clamping devices for tubes and non- magnetic materials in its range of accessories . Inserting the tool The machine is equipped with an MK tool mounting . Depending on the type of tool to be used, corresponding drill chucks, quick- clamping systems or adapters must be employed . - Page 18 Turn the tool until the ejector pin (E) slips into the opening for ‹ the ejector pin (4) . Prise out the tool with the ejector pin (E) or loosen the tool by ‹ tapping against the ejector pin . MAB 800 / MAB 840...
- Page 19 . hexagonal offset screwdriver Removing the tool Loosen both hexagonal socket screws in the tool mount (A) ‹ with the corresponding supplied hexagonal offset screwdriver and remove the tool from below . MAB 800 / MAB 840...
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Page 20: Operation
Deactivating magnetic clamp Secure the machine at the handle (10) to prevent the ma- ‹ chine from slipping off the surface. Turn off switch (22). The indicator light in switch (22) goes ‹ out . MAB 800 / MAB 840... -
Page 21: Switching Machine On/Off
Stage 1 130 rpm ● ● Stage 2 210 rpm ●● ●● Stage 3 280 rpm ●● ● Stage 4 460 rpm NOTE ► Select the speed range according to the material and drilling diameter . MAB 800 / MAB 840... -
Page 22: Setting The Speed
After the cut-out, the machine must be switched off and then on again at the ON/OFF switch (21) . CAUTION ► Do not use this function to switch off the machine when cut- ting threads in pocket holes . MAB 800 / MAB 840... -
Page 23: Rotating Mechanism
Observe the following instructions when drilling with twist drills: ► Under high pressure, the drill can glow out and the machine can be overloaded . ► Pay attention to a regular chip discharge . With larger drilling depths, break the chip . MAB 800 / MAB 840... - Page 24 . ► Use the cooling lubricant system installed on the machine with high-performance cutting oil BDS 5000 . ► The cooling lubricant system cannot be used when working overhead . In this case use the high-performance grease spray ZHS 400 .
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Page 25: Thread Cutting
Thanks to its wide range of operating speeds, the machine can also be used for reaming or counter-sinking . CAUTION ► Observe the limits of the tools to be used for reaming and counter-sinking given in the technical data . MAB 800 / MAB 840... -
Page 26: Eliminating Blockages
Switch the machine of at the motor switch . Leave magnetic ‹ clamp switched on . Use the handle to move the machine slide to the upper posi- ‹ tion . Remove shavings and check tool . ‹ MAB 800 / MAB 840... -
Page 27: Cleaning
Remove chips and coolant residues . ‹ Clean the tool and the tool mounting on the machine . ‹ Clean the guide of the machine slide . ‹ Return the machine and accessories to the transport case . ‹ MAB 800 / MAB 840... -
Page 28: Maintenance
. After-Sales Service/Service Should you have any questions about after-sales service or service, please contact BDS . We will be happy to give you the ad- dress of your nearest service partner . MAB 800 / MAB 840... -
Page 29: Troubleshooting
Open the lubricant tap . does not function . Connecting nipple clogged . Clean tank and nipple . NOTE ► If you cannot resolve the problem with the steps described above, please contact After-Sales Service . MAB 800 / MAB 840... -
Page 30: Storage/Disposal
2002/96/EC-WEEE (Waste Electrical and Electronic Equipment) . Should you have any questions, please contact your local author- ity responsible for waste disposal . Disposal of the lubricant WARNING ► Observe the disposal instructions from the lubricant manu- facturer . MAB 800 / MAB 840... -
Page 31: Annex
Annex Annex Technical data Model MAB 800 / MAB 840 Dimensions (L x W x H) 366 x 239 x 725 mm Magnetic foot (L x W) 220 x 110 mm Net weight approx. 25 kg 230 V / 50-60 Hz... -
Page 32: Ec Declaration Of Conformity
We hereby declare that the product: Model: Magnetic core drilling machine Model MAB 800 / MAB 840 conforms to the following relevant regulations: ■ EC Directive 2006/42/EC on machinery The following harmonised standards were applied in whole or in part: ●... - Page 34 BDS Maschinen GmbH Martinstraße 108 D-41063 Mönchengladbach Fon: +49 (0) 2161 / 3546-0 Fax: +49 (0) 2161 / 3546-90 Internet: www .bds-maschinen .de E-Mail: info@bds-maschinen .de...