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Summary of Contents for BDS MAB 480
- Page 1 Operating instructions MAB 480...
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Page 3: Table Of Contents
Inserting the tool . . . . . . . . . . . . . . . . . . .17 EC Declaration of Conformity . . . . . . .31 MAB 480... -
Page 4: Foreword
Instructions for use These operating instructions form an integral part of the Magnetic Core Drilling Machine MAB 480 NV (hereinafter referred to as "machine") and contains important information for the commis- sioning, safety, intended use and care of the machine . -
Page 5: Structure Of The Safety Warnings
If the situation is not avoided, it may lead to material damage . ► Follow the instructions in this warning to avoid material dam- age . NOTE ► A note draws attention to additional information that simpli- fies the use of the machine. MAB 480... -
Page 6: Intended Use
The manufacturer assumes no liability for damage or injury result- ing from failure to observe the operating instructions, use for other than the intended purpose, unprofessional repairs, unauthorised modifications or use of non-approved spare parts and accesso- ries, tools and lubricants . MAB 480... -
Page 7: Safety
. ■ Defective parts may only be replaced with original spare parts . Only these parts guarantee that the safety requirements are satisfied. MAB 480... -
Page 8: Electric Shock Hazard
Avoid direct body contact with grounded parts (e .g ., tubes, radiators, steel girders) to reduce the risk of electric shock in the event of a defect . ► When using the machine outside or in a humid environment, an RCD (residual circuit device) must be used . MAB 480... -
Page 9: Risk Of Injury
. ► Check that the tool is tightened securely before using (see section Inserting the tool) . ► Do not allow the connecting cable to hang over edges (dan- ger of tripping) . MAB 480... -
Page 10: Prevention Of Damage
Do not pull the connecting lead across sharp edges or hot surfaces . ► Lay the connecting lead in such a way that it cannot be caught and wound up in the rotating part of the machine . MAB 480... -
Page 11: Safety Installations
Carry out the following steps before continuing to work with the machine: Remove any blockages that may have occurred . ‹ Allow the machine to run at no-load speed ‹ for approx. 2 minutes. The machine is then ready for operation again . MAB 480... -
Page 12: Personal Protective Equipment
Safety shoes to protect the feet from falling objects Wear the following additional protective equipment during special operations: Symbol Meaning Helmet to protect your head from falling objects Wear a safety belt where there is a danger of falling Working gloves as protection against injury MAB 480... -
Page 13: Components/Scope Of Supply
Filler neck for cutting oil Industrial holder MK2 19 mm Weldon Cutting oil tank Morse taper MK2 Handle Opening for ejector pin Hand lever 2-speed gearbox with selector Control panel Electronic speed controller Magnetic foot Drive motor Machine slide and guide MAB 480... -
Page 14: Delivery Contents
Components/scope of supply Delivery contents MAB 480 NV machine (not illustrated) Hexagonal offset screwdriver, size SW2.5 (not illustrated) Industrial holder MK2 19 mm Weldon ZIA 219-M MK2 Hexagonal offset screwdriver, size SW2.5 (not illustrated) Ejector pin ZAK 075 Ejector pin ZAK 100... -
Page 15: Before Using For The First Time
Lay the safety chain as tightly as possible around the handle of the machine . ► Check the secure fitting of the safety chain and lock before starting work . ► Use the protective equipment stipulated in chapter Personal protective equipment. MAB 480... -
Page 16: Check The Condition Of The Substrate
► Remove any unevenness and loose rust from the substrate . ► BDS offers special holding devices in its range of accesso- ries . The best clamping effect is obtained on low-carbon steel sub- strate with a thickness of at least 20 mm . -
Page 17: Inserting The Tool
. NOTE ► BDS offers special clamping devices for tubes and non- magnetic materials in its range of accessories . Inserting the tool The machine is equipped with an MK tool mounting . Depending on the type of tool to be used, corresponding drill chucks, quick- clamping systems or adapters must be employed . - Page 18 Turn the tool until the ejector pin (E) slips into the opening for ‹ the ejector pin (4) . Prise out the tool with the ejector pin (4) or loosen the tool by ‹ tapping against the ejector pin . MAB 480...
- Page 19 Tighten both hexagonal socket screws in the tool mount (A) ‹ with the corresponding supplied . hexagonal offset screwdriver Removing the tool Loosen both hexagonal socket screws in the tool mount (A) ‹ with the corresponding supplied hexagonal offset screwdriver and remove the tool from below . MAB 480...
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Page 20: Operation
Allow a severely overheated machine to run on at no-load speed for approx. 2 minutes to let it cool down. ► The machine switches off automatically in the event of a power failure or if the magnetic clamp is switched off. MAB 480... -
Page 21: Selecting The Speed Range
Gear stage 2: 100 - 450 rpm NOTE ► If possible, always select a setting with low gear stage and high motor speed . The motor is thus set to high torque and protected against overheating under heavy load . MAB 480... -
Page 22: Drilling With The Machine
ZHS 400 . Spray the drill with grease spray before drill- ing . Repeat the procedure when drilling deep holes . ► Pay attention to a regular chip discharge . With larger drilling depths, the chip may break . MAB 480... - Page 23 . ► Use the cooling lubricant system installed on the machine with high-performance cutting oil BDS 5000 . ► The cooling lubricant system cannot be used when working overhead . In this case use the high-performance grease spray ZHS 400 .
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Page 24: Thread Cutting
Switch on the machine again and allow the thread tap to ‹ come completely out of the workpiece . Then guide the ma- chine slide upwards at hand lever (11) to avoid damaging the start of the thread . MAB 480... -
Page 25: Reaming/Counter-Sinking
Thanks to its wide range of operating speeds, the machine can also be used for reaming or counter-sinking . CAUTION ► Observe the limits of the tools to be used for reaming and counter-sinking given in the technical data . MAB 480... -
Page 26: Eliminating Blockages
Switch the machine of at the motor switch . Leave magnetic ‹ clamp switched on . Use the handle to move the machine slide to the upper posi- ‹ tion . Remove shavings and check tool . ‹ MAB 480... -
Page 27: Cleaning
Remove chips and coolant residues . ‹ Clean the tool and the tool mounting on the machine . ‹ Clean the guide of the machine slide . ‹ Return the machine and accessories to the transport case . ‹ MAB 480... -
Page 28: Maintenance
BDS or by an authorised repair workshop . Unauthorised repairs will void the warranty . After-Sales Service/Service Should you have any questions about after-sales service or service, please contact BDS . We will be happy to give you the ad- dress of your nearest service partner . MAB 480... -
Page 29: Troubleshooting
Lubricant tap closed . Open the lubricant tap . does not function . Connecting nipple clogged . Clean tank and nipple . NOTE ► If you cannot resolve the problem with the steps described above, please contact After-Sales Service . MAB 480... -
Page 30: Storage/Disposal
2002/96/EC-WEEE (Waste Electrical and Electronic Equipment) . Should you have any questions, please contact your local author- ity responsible for waste disposal . Disposal of the lubricant WARNING ► Observe the disposal instructions from the lubricant manu- facturer . MAB 480... -
Page 31: Annex
Annex Annex Technical data Model MAB 480 Dimensions (L x W x H) 295 x 178 x 598 mm Magnetic foot (L x W) 168 x 84 mm Net weight approx. 13 kg 230 V / 50-60 Hz Operating voltage (see type plate) -
Page 32: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity in accordance with Machine Directive 2006/42/EC, appendix II 1A Name/address of the manufacturer: BDS Maschinen GmbH Martinstraße 108 D-41063 Mönchengladbach We hereby declare that the product: Model: Magnetic core drilling machine Model... - Page 34 BDS Maschinen GmbH Martinstraße 108 D-41063 Mönchengladbach Fon: +49 (0) 2161 / 3546-0 Fax: +49 (0) 2161 / 3546-90 Internet: www .bds-maschinen .de E-Mail: info@bds-maschinen .de...
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