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Backyard Discovery GRAND TOWERS Owner's Manual
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Backyard Discovery GRAND TOWERS Owner's Manual

Backyard Discovery GRAND TOWERS Owner's Manual

Wooden play set
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Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
1-800-856-4445
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
assembly instructions and information to order replacement parts)
Features the
INS-1601017-A-GRAND TOWERS-ENG-01-26-16
GRAND TOWERS
Register your new swing set on-line @
www.backyarddiscovery.com (you will also find any updates on
Save this assembly manual for future reference in the event that
you need to order replacement parts.
WOODEN PLAY SET
MODEL: #1601017
fastening system.
Made in China

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Summary of Contents for Backyard Discovery GRAND TOWERS

  • Page 1 GRAND TOWERS WOODEN PLAY SET MODEL: #1601017 Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 1-800-856-4445 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Register your new swing set on-line @ www.backyarddiscovery.com (you will also find any updates on...
  • Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...
  • Page 3 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 4 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.
  • Page 5 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9"...
  • Page 6 Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
  • Page 7 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 9 5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion. 6. Why does it seem that my swing set is developing cracks? Wood is a natural material;...
  • Page 10 Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Open End Wrenches 1/2") (Tape Measure) (3/16" , 5/16", 1/8" & 3/8" Drill Bits) (Phillips Screw Driver) (Claw Hammer) (Rubber Mallet - Optional)
  • Page 11 Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 38'-6" [11.7 m] 26'-6" [8.1 m] 25'-5 1/2"...
  • Page 12 Parts Identification Wood Components (NOT TO SCALE) A50 - SWING BEAM - W102416 3 3/8"x5 1/4"x89 1/2" (86x134x2274) B1 - POST - W4L06358 3"x3"x84" (76x76x2135) B2 - POST - W4L06370 3"x3"x84" (76x76x2135) B3 - POST - W4L06493 3"x3"x84" (76x76x2135) B4 - POST - W4L06500 3"x3"x84"...
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) G1 - WALL RAIL - W4L06504 1"x5 1/4"x58 5/8" (24x134x1490) G2 - WALL RAIL - W4L06368 1"x5 1/4"x38" (24x134x964) G3 - WALL RAIL - W4L06506 1"x5 1/4"x38" (24x134x964) G4 - ARCHED RAIL - W4L06363 1"x5 1/4"x38"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) H9 - BENCH SUPPORT - W4L04833 1"x3 3/8"x8 5/8" (24x86x220) H10 - BENCH LEG - W4L04834 1"x3 3/8"x15" (24x86x380) H11 - SHELF SUPPORT - W4L04847 1"x3 3/8"x3 3/4" (24x86x96) H12 - FLOOR SUPPORT - W4L06362 1"x3 3/8"x38"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) J3 - TARP SUPPORT - W4L06490 1"x2 3/8"x36 3/4" (24x60x932) K1 - GROUND BOARD - W4L06499 5/8"x5 1/4"x57 3/4" (16x134x1466) K2 - GROUND BOARD - W4L06501 5/8"x5 1/4"x76 3/4" (16x134x1948) K3 - ARCHED RAIL - W4L06366 5/8"x5 1/4"x69 1/4"...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) K15 - SHELF BOARD - W4L06568 5/8"x5 1/4"x35 1/2" (16x134x902) K16 - ARCHED RAIL - W4L06521 5/8"x5 1/4"x26 1/8" (16x134x662) K17 - ARCHED RAIL - W4L06524 5/8"x5 1/4"x23 1/8" (16x134x588) K80 - SUNBURST HALF MOON - W103694 5/8"x3 3/4"x10 3/8"...
  • Page 17 Parts Identification Wood Components (NOT TO SCALE) M10 - WALL RAIL - W4L06523 5/8"x3 3/8"x26 3/4" (16x86x679) M11 - WALL BOARD - W4L06516 5/8"x3 3/8"x25 1/4" (16x86x640) M12 - WALL BOARD - W4L06369 5/8"x3 3/8"x27" (16x86x686) M13 - WALL RAIL - W4L06515 5/8"x3 3/8"x16 1/2"...
  • Page 18 Parts Identification Wood Components (NOT TO SCALE) Q1 - BENCH SEAT - W4L06527 1"x4 3/8"x39 7/8" (24x112x1012) Q2 - SUPPORT BOARD - W4L06496 1"x4 3/8"x4 3/8" (24x112x110) SP50 - SWING BEAM SUPPORT - W102417 3 3/8"x3 3/8"x49 3/8" (86x86x1254) W1 - SUPPORT BOARD - W4L06577 2"x3 3/8"x68 3/8"...
  • Page 19 Parts Identification Hardware QG - BOLT WH 5/16X6 - H100023 B - NUT BARREL WH 5/16x5/8 - H100004 KA - BOLT WH 5/16x4 1/2 - H100021 (69) S - BOLT WH 5/16x3 3/4 - H100019 (15) D - NUT BARREL WH 5/16x7/8 - H100005 (46) R - BOLT WH 5/16x3 1/2 - H100018 (11)
  • Page 20 Parts Identification Hardware - T-40 TORX WRENCH - A100041 - T-40 TORX BIT - A100042 - T-30 TORX BIT - H100147 - T-30 TORX WRENCH - H100114 (13) AT - BOLT HEX 3/8x5 3/4 - H100056 (12) AD - WASHER LOCK EXT 12x19 - H100031 AQ - BOLT HEX 5/16x4 - H100052 (207) AC - WASHER LOCK EXT 8x19 - H100030...
  • Page 21 Parts Identification Hardware (41) BW - SCREW PFH 8x3 - H100092 (13) (209) BG - T-NUT 5/16 - H100074 BF - T-NUT 3/8 - H100073 BT - SCREW PFH 8x2 1/2 - H100090 (27) BE - T-NUT 1/4 - H100072 (44) BV - SCREW PFH 8x2 1/4 - H100091 (12)
  • Page 22 Parts Identification Accessories (NOT TO SCALE) FA - QUICK LINK - A100069 DW - SLIDE SUPPORT TUBE 21.34x505 - A100034 21.34 OD x 2.77 W x 505 DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030 DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032 GD - L BRACKET 66x66x127 - A100140 DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031 FX - HAND GRIP METAL GREEN 381 c/c - A100118...
  • Page 23 Parts Identification Accessories (NOT TO SCALE) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 - SWING SEAT GREEN - A6P00054 - TRAPEZE - A6P00034 - TUNNEL - A6P00065 1/8"x61 3/8"x64 7/8" (2x1558x1649) - 90°...
  • Page 24 Parts Identification Accessories (NOT TO SCALE) - ROPE LADDER - A6P00112 - CLIMBING ROPE - A6P00092 (1) SPIRAL SLIDE - 9168022...
  • Page 25 H76 - LADDER RUNG - W100611 H77 - LEFT UPRIGHT - W100972 1"x3 3/8"x18 1/8" (24x86x460) 1"x3 3/8"x64 3/8" (24x86x1634) 5 FOOT LADDER ASSEMBLY STEP 1 SCREW PFH 8x2 SCREW PFH (10) (10 PLCS)
  • Page 26 H78 - RIGHT UPRIGHT - W100973 1"x3 3/8"x64 3/8" (24x86x1634) 5 FOOT LADDER ASSEMBLY STEP 2 SCREW PFH (10) SCREW PFH 8x2 (10 PLCS)
  • Page 27 M73 - REAR SUPPORT - W100610 M107 - ATTACHMENT BOARD - W103559 5/8"x3 3/8"x19 1/4" (16x86x488) 5/8"x3 3/8"x19 1/4" (16x86x488) 5 FOOT LADDER ASSEMBLY STEP 3 M107 SCREW PFH SCREW PFH 8x2 (8 PLCS) FLUSH 1 1/4...
  • Page 28 JV - HAND GRIP GREEN 816 c/c - A100134 5 FOOT LADDER ASSEMBLY STEP 4 LAG SCREW WH 1/4x1-1/2 (4 PLCS) LAG SCREW WH 1/4x1-1/2...
  • Page 29 A50 - SWING BEAM - W102416 3 3/8"x5 1/4"x89 1/2" (86x134x2274) GD - L BRACKET 66x66x127 - A100140 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 SWINGBEAM ASSEMBLY STEP 1 BOLT HEX 5/16x4 NUT LOCK 5/16...
  • Page 30 - SWING HANGER - A4M00505 SWINGBEAM ASSEMBLY STEP 2 BOLT HEX (12) 3/8x5 3/4 WASHER (12) LOCK INT (12) T-NUT 3/8 10x18 WASHER (12) FLAT 11x25 T-NUT 3/8 (12 PLCS) SWING HANGER (6 PLCS) WASHER FLAT 11x25 (12 PLCS) WASHER LOCK INT 10x18 (12 PLCS) BOLT HEX 3/8x5 3/4 (12 PLCS)
  • Page 31 SP50 - SWING BEAM SUPPORT - W102417 3 3/8"x3 3/8"x49 3/8" (86x86x1254) SWINGBEAM ASSEMBLY STEP 3 BOLT WH 5/16x3 NUT BARREL WH 5/16x7/8 NUT BARREL WH 5/16x7/8 (2 PLCS) BOLT WH 5/16x3 (2 PLCS) NOTE HOLE SP50...
  • Page 32 E51 - ANGLE BRACE - W100948 1 3/8"x3 3/8"x88 3/4" (36x86x2254) E50 - END SUPPORT - W100949 1 3/8"x3 3/8"x44 1/8" (36x86x1120) SWINGBEAM ASSEMBLY STEP 4 BOLT WH 5/16X6 WASHER LOCK EXT 12x19 BOLT WH BOLT WH 5/16x3 3/4 5/16x2 1/2 WASHER NUT BARREL NUT BARREL...
  • Page 33 G50 - GROUND BOARD - W100947 1"x5 1/4"x86 3/4" (24x134x2202) SWINGBEAM ASSEMBLY STEP 5 BOLT WH WASHER 5/16x2 LOCK EXT 12x19 NUT BARREL WASHER WH 5/16x7/8 LOCK EXT 8x19 NUT BARREL WH 5/16x7/8 (4 PLCS) WASHER LOCK EXT 12x19 (4 PLCS) BOLT WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19...
  • Page 34 M70 - SLIDE BED SUPPORT - W100935 DX - SLIDE BED 10' LIGHT GREEN - A100035 5/8"x3 3/8"x19 7/8" (16x86x505) 10 FOOT SLIDE ASSEMBLY STEP 1 BOLT WH 5/16x1/2 T-NUT 5/16 DX - SLIDE BED 10' LIGHT GREEN (SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE BOLT WH 5/16x1/2...

  • Page 35: Table Of Contents

    DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031 TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033 DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032 DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030 10 FOOT SLIDE ASSEMBLY STEP 2 BOLT WH...
  • Page 36 DW - SLIDE SUPPORT TUBE 21.34x505 - A100034 21.34 OD x 2.77 W x 505 10 FOOT SLIDE ASSEMBLY STEP 3 PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
  • Page 37 10 FOOT SLIDE ASSEMBLY STEP 4 ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET, SECURE USING 2-1/2" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN. REPEAT PROCESS FOR OPPOSITE SLIDE RAIL. SCREW PFH (38) SCREW PFH 8x3...
  • Page 38 B1 - POST - W4L06358 G3 - WALL RAIL - W4L06506 3"x3"x84" (76x76x2135) 1"x5 1/4"x38" (24x134x964) K11 - GROUND BOARD - W4L06482 G4 - ARCHED RAIL - W4L06363 5/8"x5 1/4"x55 1/4" (16x134x1402) 1"x5 1/4"x38" (24x134x964) H14 - FLOOR SUPPORT - W4L06502 1"x3 3/8"x38"...
  • Page 39 B8 - POST - W2A01869 G2 - WALL RAIL - W4L06368 3"x3"x84" (76x76x2135) 1"x5 1/4"x38" (24x134x964) B3 - POST - W4L06493 H12 - FLOOR SUPPORT - W4L06362 3"x3"x84" (76x76x2135) 1"x3 3/8"x38" (24x86x964) H20 - DECK BRACE - W4L06574 N1 - SAFETY RAIL - W4L06495 K10 - GROUND BOARD - W4L06359 1"x3 3/8"x19"...
  • Page 40 K4 - WALL RAIL - W4L06367 5/8"x5 1/4"x69 1/4" (16x134x1758) H18 - FLOOR SUPPORT - W4L06573 1"x3 3/8"x69 1/4" (24x86x1758) K3 - ARCHED RAIL - W4L06366 5/8"x5 1/4"x69 1/4" (16x134x1758) K7 - GROUND BOARD - W4L06360 K5 - GROUND BOARD - W4L06357 5/8"x5 1/4"x67 3/8"...

  • Page 41: Washer Lock Ext 8X19 (4 Plcs)

    E2 - RAIL - W4L06481 1 3/8"x3"x61 1/4" (36x76x1556) H3 - FLOOR SUPPORT - W4L06361 1"x3 3/8"x69 1/4" (24x86x1758) STEP 4 BOLT WH 5/16x3 3/4 BOLT WH 5/16x4 1/2 WASHER LOCK EXT T-NUT 5/16 8x19 LAG SCREW WH 5/16x1 1/2 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19...
  • Page 42 H20 - DECK BRACE - W4L06574 1"x3 3/8"x19" (24x86x482) STEP 5 BOLT WH 5/16x1 3/4 T-NUT 5/16 LAG SCREW WH 1/4x1-1/2 T-NUT 5/16 (3 PLCS) WASHER WASHER WASHER LOCK EXT 8x19 LOCK EXT LOCK EXT 8x19 (3 PLCS) 6x15 BOLT WH 5/16x1 3/4 (3 PLCS) WASHER LOCK EXT 6x15 (3 PLCS)
  • Page 43 H4 - FLOOR JOIST - W4L06365 1"x3 3/8"x67 3/8" (24x86x1710) J1 - FLOOR SUPPORT - W101037 1"x2 3/8"x3" (24x60x76) STEP 6 SCREW PFH 4 PLCS 8x2 1/2 SCREW PFH 8x2 1/4 FLUSH SCREW PFH 8x2 1/2 (4 PLCS) SCREW PFH 8x2 1/4 (8 PLCS)
  • Page 44 Y2 - FLOOR BOARD - W4L06364 5/8"x3 7/8"x32" (16x100x812) FP1 - FLOOR PANEL - W2A01870 1 1/4"x20 3/8"x39 7/8" (32x519x1012) STEP 7 SCREW PFH 8x1 1/2 (96 PLCS) SCREW PFH (96) 8x1 1/2 3 PLCS...

  • Page 45: Bolt Wh

    E2 - RAIL - W4L06481 1 3/8"x3"x61 1/4" (36x76x1556) K6 - GROUND BOARD - W4L06483 - 90° L-BRACKET - BLK - A4M00555 5/8"x5 1/4"x68 5/8" (16x134x1742) STEP 8 BOLT WH WASHER 5/16x1 1/2 LOCK EXT 8x19 BOLT WH 5/16x2 NUT BARREL WH 1/4x5/8 T-NUT 5/16 WASHER...
  • Page 46 G5 - SAND BOX SEAT - W4L06497 1"x5 1/4"x17 3/4" (24x134x450) ID HOLE IN CORNER Q2 - SUPPORT BOARD - W4L06496 1"x4 3/8"x4 3/8" (24x112x110) STEP 9 SCREW PFH (24) 8x1 1/2 NOTE ID HOLES SCREW PFH 8x1 1/2 (24 PLCS)
  • Page 47 AD1 - WALL RAIL - W4L06494 1"x4"x38" (24x102x964) M1 - WALL RAIL - W4L06371 5/8"x3 3/8"x67 3/8" (16x86x1710) STEP 10 LAG SCREW WH 5/16x2 LAG SCREW WH 5/16x1 1/2 WASHER LOCK EXT 8x19 WASHER LOCK EXT 8x19 (6 PLCS) LAG SCREW WH 5/16x1 1/2 (2 PLCS) LAG SCREW WH 5/16x2 (4 PLCS)
  • Page 48 M47 - PICKET - 51 - W4L05620 5/8"x3 3/8"x25 1/4" (16x86x640) STEP 11 3 1/16 TYPICAL SPACING SCREW PFH (36) 8x1 1/8 SCREW PFH 8x1 1/8 (36 PLCS)

  • Page 49: Nut Barrel

    M12 - WALL BOARD - W4L06369 5/8"x3 3/8"x27" (16x86x686) - 90° L-BRACKET - BLK - A4M00555 M49 - PICKET - 53 - W4L05374 5/8"x3 3/8"x20 3/8" (16x86x518) STEP 12 BOLT WH BOLT WH 3 1/4 3 1/4 5/16x1 1/4 1/4x5/8 T-NUT 1/4 T-NUT 5/16 SCREW PFH...

  • Page 50: Wh 5/16X1

    N1 - SAFETY RAIL - W4L06495 B9 - POST - W4L06372 B10 - POST - W4L06480 5/8"x2 3/8"x38" (16x60x964) 3"x3"x19 5/8" (76x76x500) 3"x3"x19 5/8" (76x76x500) STEP 13 BOLT WH 5/16x3 3/4 BOLT WH 5/16x3 3/4 (2 PLCS) BOLT WH 5/16x3 1/2 WASHER WASHER LOCK EXT 8x19 (10)
  • Page 51 H1 - ROOF RAIL - W4L06487 1"x3 3/8"x86 5/8" (24x86x2200) STEP 14 BOLT WH 5/16x3 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x3 3/4 (4 PLCS) T-NUT 5/16 (4 PLCS)
  • Page 52 J3 - TARP SUPPORT - W4L06490 M2 - ROOF RAFTER - W4L06489 1"x2 3/8"x36 3/4" (24x60x932) 5/8"x3 3/8"x62 1/4" (16x86x1582) STEP 15 BOLT WH 5/16x1 1/2 SCREW PFH 8x1 1/2 WASHER 40 1/16 LOCK EXT 8x19 T-NUT 5/16 SCREW PFH 8x1 1/2 (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS)
  • Page 53 H13 - WALL RAIL - W4L06373 J2 - TARP SUPPORT - W4L06488 1"x3 3/8"x38" (24x86x964) 1"x2 3/8"x38" (24x60x964) STEP 16 BOLT WH 5/16x3 3/4 SCREW PFH 8x2 1/4 WASHER LOCK EXT 8x19 T-NUT 5/16 SCREW PFH 8x2 1/4 (8 PLCS) BOLT WH 5/16x3 3/4 (4 PLCS) WASHER LOCK EXT 8x19...
  • Page 54 N3 - SUNBURST SPOKE - W4L06491 N92 - VERTICAL SUNBURST SPOKE - W104027 5/8"x2 3/8"x7 1/2" (16x60x190) K80 - SUNBURST HALF MOON - W103694 5/8"x2 3/8"x11 5/8" (16x60x296) 5/8"x3 3/4"x10 3/8" (16x96x264) STEP 17 MAKE 4 SCREW PFH (16) 8x1 1/8 SCREW PFH 8x1 1/8 (4 PLCS)
  • Page 55 N2 - SUNBURST BOARD - W4L06492 5/8"x2 3/8"x29 1/8" (16x60x740) (2) SUNBURST ASSEMBLY STEP 18 SCREW PFH (16) 8x1 1/8 SCREW PFH 8x1 1/8 (16 PLCS) SUNBURST ASSEMBLY SUNBURST ASSEMBLY...
  • Page 56 - TARP - A6P00091 36 5/8"x132" (930x3352) STEP 19 SCREW PWH 8x5/8 TARP (1 PLC) SCREW PWH 8x5/8 (8 PLCS)
  • Page 57 M6 - ROCK WALL BOARD - W4L06484 5/8"x3 3/8"x31 3/4" (16x86x808) M8 - ROCK WALL BOARD - W4L06486 5/8"x3 3/8"x31 3/4" (16x86x808) M7 - ROCK WALL BOARD - W4L06485 5/8"x3 3/8"x31 3/4" (16x86x808) STEP 20 SCREW PFH (64) 8x1 1/4 SCREW PFH 8x1 1/4 (64 PLCS)
  • Page 58 - GREEN HC ROCK #2 - A6P00037 - GREEN HC ROCK #1 - A6P00036 STEP 21 BOLT PTH (22) 1/4x3/4 WASHER (22) LOCK INT 8x15 (22) T-NUT 1/4 T-NUT 1/4 (22 PLCS) WASHER LOCK INT 8x15 (22 PLCS) GREEN HC ROCK #1 BOLT PTH 1/4x3/4 (22 PLCS) GREEN HC ROCK #2...
  • Page 59 FX - HAND GRIP METAL GREEN 381 c/c - A100118 STEP 22 LAG SCREW WH 5/16x1 1/2 T-NUT 5/16 T-NUT 5/16 (2 PLCS) BOLT WH 5/16x1/2 BOLT WH (2 PLCS) 5/16x1/2 LAG SCREW WH 5/16x1 1/2 (2 PLCS) HAND GRIP METAL GREEN 381 c/c (2 PLCS)
  • Page 60 SQ - "A" REVISION TAG - A100314 STEP 23 SCREW PWH 8x5/8 "A" REVISION TAG (1 PLC) SCREW PWH 8x5/8 (2 PLCS)
  • Page 61 LP - STEERING WHEEL - A100105 STEP 24 WASHER FLAT 8x27 (1 PLC) LAG SCREW LAG SCREW WH 5/16x1 1/2 WH 5/16x1 1/2 (1 PLC) PILOT DRILL 3/16" HOLE WASHER FLAT 8x27 STEERING WHEEL (1 PLC)
  • Page 62 KG - TIC-TAC-TOE WITH SCREWS - A100198 STEP 25 SCREW TAPPING 14x1-1/2 CENTER IN (8 PLCS) OPENING CENTER IN OPENING...
  • Page 63 - CLIMBING ROPE - A6P00092 STEP 26 TIE KNOT TIE KNOTS APPROXIMATELY AS SHOWN (4 PLCS) 15 5/16 15 5/16 15 5/16 TIE KNOT...
  • Page 64 H19 - FLOOR SUPPORT - W4L06575 1"x3 3/8"x38" (24x86x964) G6 - GROUND BOARD - W4L06503 1"x5 1/4"x68 3/8" (24x134x1738) B7 - POST - W4L06514 3"x3"x84" (76x76x2135) K14 - WALL RAIL - W4L06525 5/8"x5 1/4"x38" (16x134x964) B4 - POST - W4L06500 3"x3"x84"...
  • Page 65 H20 - DECK BRACE - W4L06574 1"x3 3/8"x19" (24x86x482) STEP 28 BOLT WH WASHER 5/16x1 3/4 LOCK EXT 6x15 LAG SCREW WH 1/4x1-1/2 WASHER LOCK EXT 8x19 T-NUT 5/16 T-NUT 5/16 (2 PLCS) BOLT WH 5/16x1 3/4 (2 PLCS) WASHER LOCK EXT 8x19 WASHER LOCK EXT 6x15 (2 PLCS) (2 PLCS)
  • Page 66 B2 - POST - W4L06370 H8 - ANGLE BRACE - W4L06509 3"x3"x84" (76x76x2135) 1"x3 3/8"x50 3/8" (24x86x1279) B6 - POST - W4L06513 H14 - FLOOR SUPPORT - W4L06502 3"x3"x84" (76x76x2135) 1"x3 3/8"x38" (24x86x964) K12 - GROUND BOARD - W4L06498 G4 - ARCHED RAIL - W4L06363 5/8"x5 1/4"x55 1/4"...
  • Page 67 K8 - ARCHED RAIL - W4L06507 5/8"x5 1/4"x58 5/8" (16x134x1490) K1 - GROUND BOARD - W4L06499 5/8"x5 1/4"x57 3/4" (16x134x1466) H6 - FLOOR SUPPORT - W4L06512 1"x3 3/8"x59" (24x86x1498) G1 - WALL RAIL - W4L06504 1"x5 1/4"x58 5/8" (24x134x1490) H5 - FLOOR SUPPORT - W4L06505 1"x3 3/8"x59"...
  • Page 68 H20 - DECK BRACE - W4L06574 1"x3 3/8"x19" (24x86x482) STEP 31 BOLT WH 5/16x1 3/4 T-NUT 5/16 WASHER LOCK EXT 8x19 LAG SCREW WASHER WH 1/4x1-1/2 LOCK EXT WASHER LOCK EXT 8x19 6x15 (4 PLCS) T-NUT 5/16 (4 PLCS) BOLT WH 5/16x1 3/4 (4 PLCS) H20 4 PLCS WASHER LOCK EXT 6x15...
  • Page 69 J1 - FLOOR SUPPORT - W101037 H7 - FLOOR JOIST - W4L06508 1"x2 3/8"x3" (24x60x76) 1"x3 3/8"x57 1/8" (24x86x1450) STEP 32 SCREW PFH 8x2 1/4 SCREW PFH 8x2 1/2 4 PLCS SCREW PFH 8x2 1/4 (8 PLCS) FLUSH SCREW PFH 8x2 1/2 (4 PLCS)
  • Page 70 Y2 - FLOOR BOARD - W4L06364 5/8"x3 7/8"x32" (16x100x812) FP2 - FLOOR PANEL - W2A01903 1 1/4"x17"x39 7/8" (32x432x1012) STEP 33 SCREW PFH (81) 8x1 1/2 FP2 3 PLCS SCREW PFH 8x1 1/2 (81 PLCS)
  • Page 71 H11 - SHELF SUPPORT - W4L04847 M5 - WALL RAIL - W4L06567 1"x3 3/8"x3 3/4" (24x86x96) 5/8"x3 3/8"x35" (16x86x888) STEP 34 SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (2 PLCS)
  • Page 72 (1) SHELF SUPPORT ASSEMBLY L1 - WALL BOARD - W4L06566 M15 - WALL BOARD - W4L04840 5/8"x3 3/8"x25 7/8" (16x86x656) 5/8"x4 3/8"x25 7/8" (16x112x656) STEP 35 SCREW PFH (36) 8x1 1/8 SCREW PFH 8x1 1/2 8 PLCS SHELF SUPPORT FLUSH ASSEMBLY (CENTER IN OPENING) SCREW PFH 8x1 1/8...
  • Page 73 K15 - SHELF BOARD - W4L06568 5/8"x5 1/4"x35 1/2" (16x134x902) STEP 36 SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (5 PLCS)
  • Page 74 M4 - WALL RAIL - W4L06511 M13 - WALL RAIL - W4L06515 5/8"x3 3/8"x38" (16x86x964) 5/8"x3 3/8"x16 1/2" (16x86x418) H17 - WALL RAIL - W4L06570 M14 - WALL RAIL - W4L06526 1"x3 3/8"x17 7/8" (24x86x455) H15 - WALL RAIL - W4L06569 5/8"x3 3/8"x15 7/8"...
  • Page 75 M11 - WALL BOARD - W4L06516 5/8"x3 3/8"x25 1/4" (16x86x640) - 90° L-BRACKET - BLK - A4M00555 STEP 38 BOLT WH 5/16x1 1/4 T-NUT 5/16 BOLT WH 5/16x1 1/4 T-NUT 5/16 (2 PLCS) (2 PLCS) BOLT WH WASHER LOCK EXT 8x19 1/4x1 (2 PLCS) WASHER...
  • Page 76 M9 - ARCHED WALL BOARD - W4L06571 TZ - L BRACKET 2.5x38x50x55 - A100340 5/8"x3 3/8"x27" (16x86x686) STEP 39 BOLT WH T-NUT 5/16 5/16x1 1/2 WASHER LOCK EXT 8x19 (2 PLCS) WASHER LOCK EXT 8x19 BOLT WH 5/16x1/2 2 PLCS BOLT WH 5/16x1/2 (2 PLCS) DRILL 7/16"...
  • Page 77 H16 - ARCHED WALL BOARD - W4L06572 1"x3 3/8"x18 3/8" (24x86x466) STEP 40 SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8 (6 PLCS)
  • Page 78 M47 - PICKET - 51 - W4L05620 5/8"x3 3/8"x25 1/4" (16x86x640) STEP 41 2 1/2 TYPICAL SPACING 2 1/2 SCREW PFH (20) 8x1 1/8 SCREW PFH 8x1 1/8 (20 PLCS) 5 PLCS...
  • Page 79 M47 - PICKET - 51 - W4L05620 5/8"x3 3/8"x25 1/4" (16x86x640) STEP 42 1 9/16 1 9/16 1 9/16 1 9/16 SCREW PFH (16) 8x1 1/8 M47 4 PLCS SCREW PFH 8x1 1/8 (16 PLCS)
  • Page 80 M47 - PICKET - 51 - W4L05620 5/8"x3 3/8"x25 1/4" (16x86x640) STEP 43 3 1/16 3 1/16 SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8 (8 PLCS)
  • Page 81 N1 - SAFETY RAIL - W4L06495 B11 - POST - W4L06576 B10 - POST - W4L06480 5/8"x2 3/8"x38" (16x60x964) 3"x3"x19 5/8" (76x76x500) 3"x3"x19 5/8" (76x76x500) STEP 44 BOLT WH 5/16x3 3/4 WASHER (10) LOCK EXT 8x19 LAG SCREW WH 5/16x1 1/2 BOLT WH 5/16x3 1/2 T-NUT 5/16...
  • Page 82 H2 - ROOF RAIL - W4L06517 1"x3 3/8"x76 3/8" (24x86x1940) STEP 45 BOLT WH 5/16x3 3/4 WASHER T-NUT 5/16 LOCK EXT WASHER LOCK EXT 8x19 8x19 (4 PLCS) BOLT WH 5/16x3 3/4 (4 PLCS) T-NUT 5/16 (4 PLCS)
  • Page 83 J3 - TARP SUPPORT - W4L06490 M3 - ROOF RAFTER - W4L06518 1"x2 3/8"x36 3/4" (24x60x932) 5/8"x3 3/8"x55" (16x86x1398) STEP 46 SCREW PFH BOLT WH 8x1 1/2 5/16x1 1/2 WASHER T-NUT 5/16 LOCK EXT 8x19 WASHER LOCK EXT 8x19 (4 PLCS) SCREW PFH 8x1 1/2 T-NUT 5/16 (4 PLCS)
  • Page 84 J2 - TARP SUPPORT - W4L06488 1"x2 3/8"x38" (24x60x964) STEP 47 SCREW PFH 8x2 1/4 SCREW PFH 8x2 1/4 (8 PLCS)
  • Page 85 N2 - SUNBURST BOARD - W4L06492 5/8"x2 3/8"x29 1/8" (16x60x740) (2) SUNBURST ASSEMBLY STEP 48 SCREW PFH (16) 8x1 1/8 SCREW PFH 8x1 1/8 SUNBURST ASSEMBLY (16 PLCS) (2 PLCS)
  • Page 86 - TARP - A6P00110 36 5/8"x117 5/8" (930x2986) STEP 49 SCREW PWH 8x5/8 TARP (1 PLC) SCREW PWH 8x5/8 (8 PLCS)
  • Page 87 W1 - SUPPORT BOARD - W4L06577 2"x3 3/8"x68 3/8" (50x86x1738) STEP 50 BOLT WH 5/16x4 3/4 WASHER T-NUT 5/16 LOCK EXT 8x19 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x4 3/4 (2 PLCS)
  • Page 88 K13 - GROUND BOARD - W4L06578 TZ - L BRACKET 2.5x38x50x55 - A100340 5/8"x5 1/4"x18 5/8" (16x134x474) STEP 51 NUT BARREL WASHER WH 5/16x5/8 LOCK EXT 12x19 BOLT WH 5/16x1/2 LAG SCREW WH 5/16x2 1/2 NUT BARREL WH 5/16x7/8 WASHER LOCK EXT 12x19 (1 PLC) NUT BARREL WH 5/16x7/8 (1 PLC)
  • Page 89 H9 - BENCH SUPPORT - W4L04833 H10 - BENCH LEG - W4L04834 1"x3 3/8"x8 5/8" (24x86x220) 1"x3 3/8"x15" (24x86x380) STEP 52 BOLT WH T-NUT 5/16 5/16x1 3/4 BOLT WH WASHER 5/16x1 1/2 LOCK EXT 8x19 T-NUT 5/16 (8 PLCS) WASHER LOCK EXT 8x19 2 PLCS (8 PLCS) BOLT WH 5/16x1 3/4...
  • Page 90 Q1 - BENCH SEAT - W4L06527 1"x4 3/8"x39 7/8" (24x112x1012) STEP 53 SCREW PFH 8x2 1/4 SCREW PFH 8x2 1/4 (8 PLCS)
  • Page 91 STEP 54 SWING HANGER QUICK LINK 86 BOARD WASHER NUT LOCK 5/16 NUT LOCK SAFETY 5/16 (3 PLCS) 17x30 WASHER FLAT 8x27 WASHER FLAT 8x27 (3 PLCS) WASHER SAFETY 17x30 (3 PLCS) SWING HANGER QUICK LINK 86 BOARD (3 PLCS)
  • Page 92 - ROPE LADDER - A6P00112 STEP 55 ROPE LADDER (1 PLC) KNOT (3 PLCS)
  • Page 93 FX - HAND GRIP METAL GREEN 381 c/c - A100118 STEP 56 BOLT WH 5/16x1/2 T-NUT 5/16 HAND GRIP METAL GREEN 381 c/c (2 PLCS) T-NUT 5/16 BOLT WH 5/16x1/2 (4 PLCS) (4 PLCS)
  • Page 94 E1 - FLOOR SUPPORT - W4L06519 TZ - L BRACKET 2.5x38x50x55 - A100340 1 3/8"x3 3/8"x61 3/8" (36x86x1558) STEP 57 BOLT WH 5/16x1 1/4 BOLT WH 5/16x1 T-NUT 5/16 L BRACKET 2.5x38x50x55 (4 PLCS) T-NUT 5/16 (8 PLCS) BOLT WH 5/16x1 1/4 2 PLCS (4 PLCS) BOLT WH 5/16x1...
  • Page 95 FP3 - FLOOR PANEL - W2A01904 1 1/4"x20 3/8"x23 1/8" (32x519x586) STEP 58 SCREW PFH (72) 8x1 1/2 SCREW PFH 8x1 1/2 (72 PLCS)
  • Page 96 F2 - UPRIGHT - W4L06520 1 3/8"x2 3/8"x25 3/4" (36x60x654) STEP 59 BOLT WH T-NUT 5/16 5/16x1 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 WASHER LOCK EXT 8x19 (8 PLCS) (8 PLCS) BOLT WH 5/16x1 3/4 (8 PLCS) (DO NOT TIGHTEN) 4 PLCS...
  • Page 97 NOTCH TO THE INSIDE WHEN INSTALLED M10 - WALL RAIL - W4L06523 5/8"x3 3/8"x26 3/4" (16x86x679) STEP 60 SCREW PFH (12) 8x1 1/2 2 3/4 M10 4 PLCS SCREW PFH 8x1 1/2 (12 PLCS) (DO NOT TIGHTEN)
  • Page 98 - TUNNEL - A6P00065 1/8"x61 3/8"x64 7/8" (2x1558x1649) STEP 61 TUNNEL (1 PLC) TIGHTEN SCREWS AND BOLTS AT THIS TIME...
  • Page 99 K17 - ARCHED RAIL - W4L06524 5/8"x5 1/4"x23 1/8" (16x134x588) STEP 62 BOLT WH 5/16x1 1/2 T-NUT 5/16 WASHER T-NUT 5/16 LOCK EXT (4 PLCS) 8x19 WASHER LOCK EXT 8x19 K17 2 PLCS (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS)
  • Page 100 F1 - UPRIGHT - W4L06522 1 3/8"x2 3/8"x28 5/8" (36x60x728) STEP 63 BOLT WH 5/16x2 3/4 T-NUT 5/16 WASHER LOCK EXT 8x19 BOLT WH 5/16x2 3/4 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) T-NUT 5/16 (4 PLCS)
  • Page 101 K16 - ARCHED RAIL - W4L06521 5/8"x5 1/4"x26 1/8" (16x134x662) STEP 64 SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (4 PLCS)
  • Page 102 STEP 65 SCREW PFH (12) 8x1 1/4 3 1/8 3 1/8 3 7/8 1 3/16 SCREW PFH 8x1 1/4 (12 PLCS)
  • Page 103 (1) SLIDE ASSEMBLY STEP 66 BOLT WH 5/16x1/2 6 7/16 T-NUT 5/16 6 7/16 2 5/8 BOLT WH 5/16x1/2 (3 PLCS) DRILL 7/16" HOLES THROUGH FLOOR T-NUT 5/16 SLIDE ASSEMBLY (3 PLCS)
  • Page 104 (1) LADDER ASSEMBLY STEP 67 BOLT WH 5/16x1 1/2 WASHER LOCK EXT 8x19 T-NUT 5/16 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 1/2 (2 PLCS) LADDER ASSEMBLY...
  • Page 105 (1) SWINGBEAM ASSEMBLY STEP 68 BOLT HEX 5/16x1 1/4 WASHER SPLIT 5/16 WASHER FLAT 8x27 WASHER SPLIT 5/16 (4 PLCS) BOLT HEX 5/16x1 1/4 WASHER FLAT 8x27 (4 PLCS) (4 PLCS) SWINGBEAM ASSEMBLY...
  • Page 106 EF - CHAIN GREEN 57" - A100047 - SWING SEAT GREEN - A6P00054 - TRAPEZE - A6P00034 KN - CHAIN GREEN 31" - A100177 FA - QUICK LINK - A100069 STEP 69 CHAIN GREEN 31" (2 PLCS) TRAPEZE (1 PLC) CHAIN GREEN 57"...
  • Page 107 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 STEP 70 BYD ID TAG (LARGE) 2011 WITH AGES (1 PLC) SCREW PWH 8x5/8 SCREW PWH 8x5/8 (4 PLCS)
  • Page 108 KC - METAL GROUND STAKE BROWN - A100178 STEP 71 BOLT WH WASHER 1/4x1 FLAT 9x18 WASHER NUT BARREL LOCK EXT WH 1/4x5/8 8x15 BOLT WH 1/4x1 (2 PLCS) WASHER FLAT 9x18 (2 PLCS) WASHER LOCK EXT 8x15 (2 PLCS) NUT BARREL WH 1/4x5/8 (2 PLCS) METAL GROUND STAKE BROWN...
  • Page 109 KC - METAL GROUND STAKE BROWN - A100178 STEP 72 BOLT WH WASHER 1/4x1/2 FLAT 9x18 WASHER NUT BARREL LOCK EXT WH 1/4x7/8 8x15 BOLT WH 1/4x1/2 NUT BARREL WH 1/4x7/8 (4 PLCS) (4 PLCS) WASHER LOCK EXT 8x15 WASHER FLAT 9x18 (4 PLCS) (4 PLCS) METAL GROUND STAKE BROWN...
  • Page 110 KC - METAL GROUND STAKE BROWN - A100178 STEP 73 NOTE: BOLT WH NUT BARREL WASHER 1/4x1/2 FAILURE TO USE GROUND STAKES CAN VOID WH 1/4x7/8 FLAT 9x18 WARRANTY & CAUSE INJURY! NUT BARREL BOLT WH WASHER WH 1/4x5/8 1/4x1 LOCK EXT 8x15 NUT BARREL WH 1/4x7/8...
  • Page 111 FINAL STEP DOUBLE CHECK EVERY BOLT, SCREW & NUT FOR TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAYSET IS LEVEL. ENJOY YOUR NEW PLAYSET! (1) SPIRAL SLIDE ASSEMBLY BOLT WH 5/16x1 STEP 74 (8 PLCS) BOLT WH 5/16x1 3/4 T-NUT 5/16 NUT BARREL...
  • Page 112 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

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