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Backyard Discovery 1605022D Owner's Manual & Assembly Instructions
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Backyard Discovery 1605022D Owner's Manual & Assembly Instructions

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MANUFACTURED BY:
Beach Front
Wooden Swing Set
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Owner's Manual & Assembly Instructions
800-856-4445
Model # 1605022D
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-1605022D-BEACH FRONT-ENG 05/05/23

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Summary of Contents for Backyard Discovery 1605022D

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-1605022D-BEACH FRONT-ENG 05/05/23...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE Th e store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. Th is one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before NOTE: letting your children play on it. •...
  • Page 6 Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • Th e playcenter is designed to be installed on a level • Do not install home playground equipment over surface by an adult with an adult helper. Place concrete, asphalt, packed earth, grass, carpet, or any in a fl at area of your yard to minimize ground other hard surface.
  • Page 7 Owner’s Manual Please Read This Before Starting Assembly APPENDIX A The following information is from the United States X3.1.3.2 Do not install loose-fi ll surfacing over hard surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material;...
  • Page 8 Check all moving parts including swing seats, third party person or service to assemble this product. ropes, cables, and chains for wear, rust, or other Backyard Discovery assumes no responsibility or deterioration. Replace as needed. liability for any charge incurred by the Customer for any assembly services’...
  • Page 9 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 10 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 11 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 12 Owner's Manual Tools Required for Installation...
  • Page 13 Owner's Manual Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result.
  • Page 14 Parts Identification Owner's Manual Wood Components (Not to Scale) UPRIGHT - W4L06890 1 3/8"x3 3/8"x89 1/2" (36x86x2274) UPRIGHT - W4L06891 1 3/8"x3 3/8"x89 1/2" (36x86x2274) UPRIGHT - W4L06892 1 3/8"x3 3/8"x89 1/2" (36x86x2274) UPRIGHT - W2A01970 1 3/8"x3 3/8"x89 1/2" (36x86x2274) MONKEY BAR UPRIGHT - W4L13840 1 3/8"x3 3/8"x70 3/8"...
  • Page 15 Parts Identification Owner's Manual Wood Components (Not to Scale) FLOOR SUPPORT - W4L06915 1"x3 3/8"x40 7/8" (24x86x1038) HORIZONTAL TARP SUPPORT - W4L13838 1"x3 3/8"x56 1/8" (24x86x1425) HORIZONTAL TARP SUPPORT - W4L13839 1"x3 3/8"x48 3/4" (24x86x1237) ROOF BOARD - W4L06950 1"x3 3/8"x40 3/8" (24x86x1025) BENCH GROUND BOARD - W4L06967 BENCH UPRIGHT - W4L06968 1"x3 3/8"x18 1/8"...
  • Page 16 Owner's Manual Parts Identification Wood Components (Not to Scale) GROUND BOARD - W4L13848 5/8"x5 1/4"x80 3/8" (16x134x2043) GROUND BOARD - W4L06894 5/8"x5 1/4"x43 1/4" (16x134x1097) GROUND BOARD - W4L06896 5/8"x5 1/4"x42 1/8" (16x134x1070) GROUND BOARD - W4L13847 5/8"x5 1/4"x61 1/2" (16x134x1564) GROUND BOARD - W4L13852 SERVING SHELF - W4L06902 5/8"x5 1/4"x44 1/2"...
  • Page 17 Parts Identification Owner's Manual Wood Components (Not to Scale) SLIDE BRACE - W100544 CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) 5/8"x3 3/8"x17 1/4" (16x86x438) MONKEY BAR GROUND BOARD - W4L13850 5/8"x3 3/8"x39 5/8" (16x86x1006) AWNING BOARD - W4L06907 ROOF BOARD - W4L06953 5/8"x2 3/8"x34 1/8"...
  • Page 18 Owner's Manual Parts Identification Hardware Components H100115 BOLT WH H100019 BOLT WH (19) 5/16x1/2 5/16x3 3/4 H100222 BOLT WH H100016 BOLT WH 5/16x3/4 5/16x3 H100008 BOLT WH H100029 LAG SCREW WH (17) 5/16x1 5/16x3 H100009 H100027 LAG SCREW WH BOLT WH (12) 5/16x2 5/16x1 1/4...
  • Page 19 Owner's Manual Parts Identification Hardware Components H100084 SCREW PFH 6x3/4 H100085 SCREW PFH (13) H100031 WASHER H100030 WASHER (35) LOCK EXT (105) LOCK EXT H100103 WASHER H100088 SCREW PFH 12x19 8x19 SAFETY (92) 8x1 1/8 17x30 H100087 SCREW PFH (39) 8x1 1/4 H100086 SCREW PFH...
  • Page 20 Owner's Manual Parts Identification Accessory Components (Not to Scale) A100069 L BRACKET A4M00646 QUICK LINK L BRACKET A4M01048 BLUE 32x51 2.5x38x55x55 A100153 L BRACKET 66x66x127 BLUE TRIANGLE A100314 "A" REVISION A100309 PLATE BLUE 100 SWING BEAM SWING BEAM A4M00512 5 HOLE A4M00511 EXT BRACKET EXT.
  • Page 21 Owner's Manual Parts Identification Accessory Components (Not to Scale) A6P00124 AWNING A6P00123 TARP A6P00131 SLIDE BED 8' LIME A100161 SLIDE RAIL 8' BLUE RIGHT A100162 SLIDE RAIL 8' BLUE LEFT A6P00133 A100164 BYD ID TAG (LARGE) AGES 3-10 SWING SEAT BLUE 22" A6P00128 A6P00129 A6P00040...
  • Page 22 SWING BEAM STEP 1 H100011 H100005 NUT BARREL WH BOLT WH SB74 SWING BEAM EXTENDED - W4L06961 5/16x1 3/4 5/16x7/8 2"x5 1/4"x89 1/2" (50x134x2274) H100047 BOLT HEX H100110 NUT LOCK 5/16x2 3/4 5/16 L BRACKET A100153 SWING BEAM 66x66x127 BLUE SWING BEAM A4M00511 A4M00512...
  • Page 23 SWING BEAM STEP 2 END SUPPORT - W4L13843 1 3/8"x3 3/8"x46" (36x86x1168) H100019 BOLT WH 5/16x3 3/4 SWING BEAM SUPPORT - W4L13844 A-FRAME A4M01174 2"x3 3/8"x49 5/8" (50x86x1260) BRACKET H100016 BOLT WH 5/16x3 ANGLE BRACE - W4L13842 1 3/8"x3 3/8"x81 3/8" (36x86x2068) H100014 BOLT WH 5/16x2 1/2...
  • Page 24 SWING BEAM STEP 3 H100011 H100014 BOLT WH BOLT WH 5/16x1 3/4 5/16x2 1/2 BEAM ASSEMBLY H100006 NUT BARREL H100005 NUT BARREL 5/16x1 1/2 5/16x7/8 A-FRAME ASSEMBLY H100031 WASHER H100030 WASHER LOCK EXT LOCK EXT 12x19 8x19 (x2) BOLT - 1 3/4" (x1) (x1) NUT BARREL - 1 1/2"...
  • Page 25 SWING BEAM STEP 4 9 1/2" SWING H100099 H100110 NUT LOCK HANGER QUICK H100105 WASHER 5/16 H100103 WASHER LINK FLAT SAFETY 8x27 17x30 (x6) NUT - 5/16" (x6) WASHER - 8x27 (x6) WASHER - 17x30 (x6) SWING HANGER - 9 1/2"...
  • Page 26 MONKEY BAR STEP 1 MONKEY BAR RAIL - W4L13841 1 3/8"x3 3/8"x48" (36x86x1219) H100008 BOLT WH H100005 NUT BARREL H100010 BOLT WH 5/16x1 5/16x1-1/2 5/16x7/8 A4M01048 L BRACKET TRIANGLE H100030 WASHER 2.5x38x55x55 A100309 H100074 T-NUT PLATE BLUE 100 LOCK EXT 5/16 5 HOLE 8x19...
  • Page 27 STEP 2 MONKEY BAR MONKEY BAR RAIL - W4L13841 1 3/8"x3 3/8"x48" (36x86x1219) H100008 BOLT WH H100005 NUT BARREL H100010 BOLT WH 5/16x1 5/16x1-1/2 5/16x7/8 A4M01048 L BRACKET TRIANGLE H100030 WASHER 2.5x38x55x55 A100309 H100074 T-NUT PLATE BLUE 100 LOCK EXT 5/16 5 HOLE 8x19...
  • Page 28 STEP 3 MONKEY BAR MONKEY BAR UPRIGHT - W4L13840 H100145 LAG SCREW 1 3/8"x3 3/8"x70 3/8" (36x86x1786) H100074 T-NUT H100010 BOLT WH 5/16 5/16x1-1/2 1/4x1 1/2 H100138 WASHER HAND GRIP LIME A6P00127 LOCK EXT PLASTIC 6x15 (x2) T-NUT - 5/16" (x2) BOLT - 1 1/2"...
  • Page 29 STEP 4 MONKEY BAR MONKEY BAR UPRIGHT - W4L13840 H100145 LAG SCREW 1 3/8"x3 3/8"x70 3/8" (36x86x1786) H100074 T-NUT H100010 BOLT WH 5/16 5/16x1-1/2 1/4x1 1/2 H100138 WASHER HAND GRIP LIME A6P00127 LOCK EXT PLASTIC 6x15 (x2) T-NUT - 5/16" (x2) BOLT - 1 1/2"...
  • Page 30 STEP 5 MONKEY BAR A4M00585 H100145 LAG SCREW WH METAL RUNG 559 BLUE (10) 1/4x1 1/2 (x10) (x5) LAG SCREW - 1 1/2" METAL RUNG 559 BLUE...
  • Page 31 STEP 6 MONKEY BAR H100047 BOLT HEX MONKEY BAR GROUND BOARD - W4L13850 5/16x2 3/4 H100027 LAG SCREW H100008 BOLT WH 5/8"x3 3/8"x39 5/8" (16x86x1006) 5/16x1 5/16x2 MONKEY BAR BRACE - W4L13849 H100005 NUT BARREL H100074 T-NUT 1"x3 3/8"x18 5/8" (24x86x474) H100108 WASHER 5/16...
  • Page 32 BENCH ASSEMBLY STEP 1 BENCH GROUND BOARD - W4L06967 H100031 WASHER 1"x3 3/8"x18 1/8" (24x86x460) A4M00646 L BRACKET H100115 BOLT WH H100005 NUT BARREL WH LOCK EXT BLUE 32x51 5/16x1/2 5/16x7/8 12x19 (x2) WASHER - 12x19 (x2) BOLT - 1/2" (x2) NUT BARREL - 7/8"...
  • Page 33 BENCH ASSEMBLY STEP 2 H100089 SCREW PFH BENCH UPRIGHT - W4L06968 8x1 3/4 1"x3 3/8"x11 3/4" (24x86x300) (x8) BENCH UPRIGHT (x8) SCREW - 1 3/4"...
  • Page 34 BENCH ASSEMBLY STEP 3 H100089 SCREW PFH BENCH SEAT SUPPORT - W4L06969 8x1 3/4 1"x3 3/8"x6 1/2" (24x86x166) (x8) SCREW - 1 3/4" (x2) BENCH SEAT SUPPORT...
  • Page 35 BENCH ASSEMBLY STEP 4 H100089 SCREW PFH BENCH SEAT - W4L13837 8x1 3/4 1"x3 3/8"x26" (24x86x660) (x2) BENCH SEAT (x8) SCREW - 1 3/4"...
  • Page 36 SLIDE ASSEMBLY STEP 1 SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) (x1) A6P00131 SLIDE BED 8' LIME (x1) H100074 T-NUT H100115 BOLT WH (x3) 5/16 (x3) 5/16x1/2 NOTE: PLACE 'M77' SLIDE BRACE BOARD 1/2" FROM THE BOTTOM EDGE OF THE SLIDE BED. USING THE BOARD AS A TEMPLATE, MARK WHERE THE PILOT HOLES WILL BE DRILLED.
  • Page 37 STEP 2 SLIDE ASSEMBLY A100162 SLIDE RAIL 8' BLUE LEFT (x1) CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) (x2) A100161 SLIDE RAIL 8' BLUE RIGHT (x1) H100090 SCREW PFH (x24) 8x2 1/2" NOTE: USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 8 INDENTIONS ON EACH RAIL.
  • Page 38 STEP 1 FORT ASSEMBLY UPRIGHT - W4L06891 1 3/8"x3 3/8"x89 1/2" (36x86x2274) H100074 T-NUT H100013 BOLT WH (18) 5/16 5/16x2 1/4 UPRIGHT - W4L06892 1 3/8"x3 3/8"x89 1/2" (36x86x2274) H100012 BOLT WH (10) 5/16x2 H100030 WASHER (16) LOCK EXT WALL RAIL - W4L06920 8x19 GROUND BOARD - W4L06896 5/8"x3 3/8"x42 1/8"...
  • Page 39 STEP 2 FORT ASSEMBLY UPRIGHT - W2A01970 H100013 BOLT WH H100012 BOLT WH 1 3/8"x3 3/8"x57 3/8" (36x86x2274) 5/16x2 1/4 (12) 5/16x2 UPRIGHT - W4L06890 1 3/8"x3 3/8"x89 1/2" (36x86x2274) H100089 SCREW PFH H100074 T-NUT H100030 WASHER 8x1 3/4 (24) 5/16 (20) LOCK EXT...
  • Page 40 STEP 3 FORT ASSEMBLY H100030 GROUND BOARD - W4L06894 H100026 LAG SCREW WH WASHER (16) (16) LOCK EXT 5/16x1 1/2 5/8"x5 1/4"x43 1/4" (16x134x1097) 8x19 (x16) LAG SCREW - 1 1/2" (x16) (x4) WASHER - 8x19 GROUND BOARD...
  • Page 41 STEP 4 FORT ASSEMBLY H100089 SCREW PFH 8x1 3/4 SANDBOX SEAT SUPPORT - W4L06434 SANDBOX SEAT - W4L06433 1"x4 3/8"x8" (24x112x202) 1"x5 1/4"x14 5/8" (24x134x370) H100086 SCREW PFH (24) 8x1 1/2 BENCH SUB ASSEMBLY (x8) (x2) SCREW - 1 3/4" SANDBOX SEAT (x4) SANDBOX SEAT SUPPORT...
  • Page 42 FORT ASSEMBLY STEP 5 PICKET - W4L06901 H100088 SCREW PFH (14) 5/8"x1 3/8"x13 1/4" (16x34x336) 8x1 1/8 FLUSH O1 BOARDS TO TOP OF J1 BOARD. APPROXIMATELY 3 1/8" - 79mm SPACING BETWEEN PICKETS. WALL RAIL (x7) PICKET (x14) SCREW - 1 1/8"...
  • Page 43 STEP 6 FORT ASSEMBLY SERVING SHELF - W4L06902 5/8"x5 1/4"x40 7/8" (16x134x1038) H100089 SCREW PFH 8x1 3/4 SHELF SUPPORT - W4L06903 1"x2 3/8"x2 3/8" (24x60x60) (x1) SERVING SHELF (x2) SHELF SUPPORT (x8) SCREW - 1 3/4" BACK VIEW...
  • Page 44 STEP 7 FORT ASSEMBLY LADDER RAIL - W4L13845 1"x2 3/8"x50 3/8" (24x60x1279) H100026 LAG SCREW WH H100027 LAG SCREW WH 5/16x1 1/2 5/16x2 FLOOR RAIL - W4L06897 5/8"x3 3/8"x43 1/4" (16x86x1097) H100138 WASHER H100145 LAG SCREW WH H100030 WASHER LOCK EXT 1/4x1 1/2 LOCK EXT 6x15...
  • Page 45 STEP 8 FORT ASSEMBLY H100011 BOLT WH H100010 BOLT WH H100145 LAG SCREW WH 5/16x1 3/4 5/16x1-1/2 1/4x1 1/2 DECK BRACE - W4L06909 1"x3 3/8"x18 3/4" (24x86x475) H100138 WASHER H100074 T-NUT H100030 WASHER LOCK EXT 5/16 LOCK EXT 6x15 8x19 (x2) WASHER - 8x19 (x2)
  • Page 46 STEP 9 FORT ASSEMBLY H100145 LAG SCREW WH H100010 BOLT WH 1/4x1 1/2 5/16x1-1/2 ANGLE BRACE - W4L06905 1"x2 3/8"x47 1/4" (24x60x1200) H100138 WASHER H100074 T-NUT H100030 WASHER LOCK EXT 5/16 LOCK EXT 6x15 8x19 (x1) WASHER - 6x15 (x1) LAG SCREW - 1 1/2"...
  • Page 47 STEP 1 0 FORT ASSEMBLY SUPPORT BOARD - W4L06064 1"x2 3/8"x3" (24x60x76) H100089 SCREW PFH 8x1 3/4 (x4) FLUSH TOPS SUPPORT BOARD (x8) SCREW - 1 3/4" SUPPORT BOARD...
  • Page 48 STEP 1 1 FORT ASSEMBLY H100111 SCREW PFH FLOOR SUPPORT - W4L06915 1"x3 3/8"x40 7/8" (24x86x1038) (x1) FLOOR SUPPORT (x4) SCREW - 2"...
  • Page 49 STEP 1 2 FORT ASSEMBLY AWNING SUPPORT - W4L06908 H100030 WASHER H100027 LAG SCREW WH 1"x2 3/8"x11 3/4" (24x60x298) LOCK EXT 5/16x2 8x19 (x2) AWNING SUPPORT (x2) WASHER - 8x19 (x2) LAG SCREW - 2"...
  • Page 50 STEP 13 FORT ASSEMBLY H100027 LAG SCREW H100089 SCREW PFH AWNING BOARD - W4L06907 H100145 LAG SCREW 8x1 3/4 5/8"x2 3/8"x34 1/8" (16x60x866) 5/16x2 1/4x1 1/2 H100138 WASHER H100030 WASHER AWNING BOARD - W4L06906 SAFETY BOARD - W4L13853 LOCK EXT LOCK EXT 1"x2 3/8"x14 1/8"...
  • Page 51 STEP 14 FORT ASSEMBLY FLOOR BOARD - W4L06918 FLOOR BOARD - W4L13851 5/8"x3 3/8"x45 1/8" (16x86x1145) 5/8"x4"x40 3/8" (16x102x1024) (10) FLOOR BOARD - W4L06917 H100086 SCREW PFH 5/8"x4"x40 3/8" (16x102x1024) (60) 8x1 1/2 (x60) SCREW - 1 1/2" (x1) NOTE HOLE POSITION FLOOR BOARD (x1)
  • Page 52 STEP 15 FORT ASSEMBLY 17 7/8 in [455 mm] GROUND BOARD - W4L13852 H100008 BOLT WH H100010 BOLT WH 5/8"x5 1/4"x44 1/2" (16x134x1129) 5/16x1 5/16x1-1/2 L BRACKET A4M01048 2.5x38x55x55 LADDER RAIL - W4L13846 1"x2 3/8"x50 3/8" (24x60x1279) H100004 NUT BARREL H100115 BOLT WH 5/16x1/2...
  • Page 53 STEP 16 FORT ASSEMBLY H100026 H100012 LAG SCREW WH BOLT WH WALL RAIL - W4L06919 5/16x1 1/2 5/16x2 5/8"x3 3/8"x41 1/2" (16x86x1054) WALL RAIL - W4L06941 H100074 T-NUT H100030 WASHER LOCK EXT 5/8"x3 3/8"x43 1/4" (16x86x1097) 5/16 8x19 (x2) LAG SCREW - 1 1/2" (x6) WASHER - 8x19 (x4)
  • Page 54 STEP 17 FORT ASSEMBLY AWNING BOARD - W4L06957 5/8"x1 3/8"x32 1/4" (16x34x818) H100088 SCREW PFH H100128 SCREW PWH 8x1 1/8 8x5/8 A6P00124 AWNING HOLD O4 BOARD DOWN 1" - 25mm FROM TOP & CENTERED IN OPENING. (x1) AWNING BOARD (x4) SCREW - 1 1/8"...
  • Page 55 STEP 18 FORT ASSEMBLY WALL RAIL - W4L06942 5/8"x3 3/8"x43 1/4" (16x86x1097) H100030 WASHER H100026 LAG SCREW WH LOCK EXT 5/16x1 1/2 8x19 ARCHED WALL RAIL - W4L06943 H100074 T-NUT 5/8"x3 3/8"x43 1/4" (16x86x1097) 5/16 (x2) T-NUT - 5/16" INSTALL BEFORE MOUNTING BOARD (x1) WALL RAIL...
  • Page 56 STEP 19 FORT ASSEMBLY H100145 LAG SCREW WH H100010 BOLT WH H100115 BOLT WH 1/4x1 1/2 5/16x1-1/2 5/16x1/2 WALL BOARD - W4L06947 1"x2 3/8"x25" (24x60x634) A4M01048 L BRACKET 2.5x38x55x55 H100030 WASHER H100031 WASHER H100005 NUT BARREL LOCK EXT LOCK EXT 5/16x7/8 8x19 12x19...
  • Page 57 STEP 20 FORT ASSEMBLY H100145 LAG SCREW WH H100142 BOLT WH 1/4x1 1/2 1/4x1-1/4 HAND GRIP LIME A6P00127 H100072 T-NUT H100138 WASHER H100108 WASHER PLASTIC LOCK EXT LOCK INT 6x15 8x15 (x2) WASHER - 8x15 (x2) T-NUT - 1/4" (x2) BOLT WH - 1-1/4"...
  • Page 58 STEP 21 FORT ASSEMBLY PICKET - W4L06944 H100088 SCREW PFH 5/8"x1 3/8"x18 1/4" (16x34x465) (14) 8x1 1/8 CENTER O2 BOARDS IN OPENING, APPROXIMATELY 1 7/8" - 46mm DOWN FROM M8 BOARD. APPROXIMATELY 3 1/8" - 79mm SPACING BETWEEN PICKETS. WALL RAIL (x7) PICKET (x14)
  • Page 59 STEP 22 FORT ASSEMBLY PICKET - W4L06944 5/8"x1 3/8"x18 1/4" (16x34x465) H100088 SCREW PFH (18) 8x1 1/8 CENTER O2 BOARDS IN OPENING, APPROXIMATELY 1 7/8" - 46mm DOWN FROM M10 BOARD. 2 7/8" - 72mm SPACING BETWEEN PICKETS. WALL RAIL (x9) PICKET (x18)
  • Page 60 STEP 23 FORT ASSEMBLY PICKET - W4L06944 H100088 SCREW PFH 5/8"x1 3/8"x18 1/4" (16x34x465) (14) 8x1 1/8 CENTER O2 BOARDS IN OPENING, APPROXIMATELY 1 7/8" - 46mm DOWN FROM M8 BOARD. APPROXIMATELY 3 1/8" - 79mm SPACING BETWEEN PICKETS. WALL RAIL (x7) PICKET (x14)
  • Page 61 STEP 24 FORT ASSEMBLY HORIZONTAL TARP SUPPORT - W4L13838 H100013 BOLT WH 1"x3 3/8"x56 1/8" (24x86x1425) 5/16x2 1/4 H100008 BOLT WH 5/16x1 A4M01048 L BRACKET 2.5x38x55x55 HORIZONTAL TARP SUPPORT - W4L13839 H100115 BOLT WH H100005 NUT BARREL 1"x3 3/8"x48 3/4" (24x86x1237) 5/16x1/2 5/16x7/8 (x4)
  • Page 62 STEP 25 FORT ASSEMBLY 5/8" H100086 SCREW PFH 8x1 1/2 ROOF BOARD - W4L06950 1"x3 3/8"x40 3/8" (24x86x1025) H100085 ROOF BOARD - W4L06951 SCREW PFH 1"x1 3/8"x48 3/4" (24x34x1237) (x8) SCREW - 1" 5/8" (17MM) (x1) ROOF BOARD (x4) ROOF BOARD (x8) SCREW - 1 1/2"...
  • Page 63 STEP 26 FORT ASSEMBLY H100085 SCREW PFH ROOF BOARD - W4L06952 1"x2 3/8"x4" (24x60x102) FLUSH J10 BOARD TO THE INSIDE OF H6 BOARDS. (x2) ROOF BOARD ROOF BOARD (x4) SCREW - 1"...
  • Page 64 STEP 27 FORT ASSEMBLY H100087 SCREW PFH 8x1 1/4 SUNBURST HALF MOON - W4L06954 5/8"x4"x12" (16x102x306) H100088 SCREW PFH ROOF BOARD - W4L06953 8x1 1/8 5/8"x2 3/8"x33 1/8" (16x60x840) (x2) ROOF BOARD (x2) SUNBURST HALF MOON (x8) SCREW - 1-1/4" (x4) SCREW - 1 1/8"...
  • Page 65 STEP 28 FORT ASSEMBLY SUNBURST BOARD - W4L06956 5/8"x2 3/8"x8 1/8" (16x60x205) H100088 SCREW PFH (18) 8x1 1/8 SUNBURST BOARD - W4L06955 5/8"x2 3/8"x11 3/4" (16x60x299) (x4) (x2) SUNBURST BOARD SUNBURST BOARD (x18) SCREW - 1 1/8" ROOF BOARD SUNBURST BOARD SUNBURST BOARD N4 BOARDS FLUSHED WITH H6 BOARDS.
  • Page 66 STEP 29 FORT ASSEMBLY H100128 SCREW PWH (10) 8x5/8 A6P00123 TARP (x1) TARP (x10) SCREW - 5/8...
  • Page 67 STEP 30 FORT ASSEMBLY H100087 SCREW PFH H100063 BOLT PTH LADDER RUNG - W4L06913 (28) A6P00040 A6P00128 8x1 1/4 (12) BLUE HC ROCK #2 LIME HC ROCK #2 1/4x3/4 5/8"x3 3/8"x20 1/4" (16x86x515) H100072 T-NUT H100108 WASHER (12) (12) LOCK INT A6P00129 LADDER RUNG - W4L06912 CRANBERRY HC ROCK #1...
  • Page 68 STEP 31 FORT ASSEMBLY H100088 SCREW PFH 8x1 1/8 A6P00126 TELESCOPE BLUE/LIME (x2) SCREW - 1 1/8" PLACE TELESCOPE APPROXIMATELY CENTER OF M8 BOARD. WALL RAIL...
  • Page 69 STEP 32 FORT ASSEMBLY H100115 BOLT WH 5/16x1/2 BENCH ASSEMBLY (x2) BOLT - 1/2" BENCH ASSEMBLY...
  • Page 70 STEP 33 FORT ASSEMBLY H100222 BOLT WH 5/16x3/4 MONKEY BAR ASSEMBLY (x2) BOLT - 3/4" MONKEY BAR ASSEMBLY...
  • Page 71 STEP 34 FORT ASSEMBLY H100084 SCREW PFH H100042 BOLT HEX 6x3/4 5/16x1 1/4 BYD ID TAG A100164 (LARGE) AGES H100095 WASHER H100105 WASHER SWING BEAM ASSEMBLY 3-10 SPLIT FLAT 5/16 8x27 (x4) WASHER - 8x27 (x4) WASHER - 5/16" (x4) BOLT HEX - 1 1/4"...
  • Page 72 STEP 35 FORT ASSEMBLY H100029 LAG SCREW WH 5/16x3 A6P00125 SHIPS WHEEL BLUE/LIME H100105 WASHER FLAT 8x27 (x1) SHIPS WHEEL BLUE/LIME (x1) WASHER - 8x27 (x1) LAG SCREW - 3"...
  • Page 73 STEP 36 FORT ASSEMBLY A4M00524 CHAIN BLUE 51.25" A6P00133 SWING SEAT BLUE 22" A100069 QUICK LINK A4M00525 CHAIN BLUE 31" A6P00134 BLUE TRAPEZE (x4) CHAIN BLUE 51.25" (x2) CHAIN BLUE 31" (x2) QUICK LINK (x1) BLUE TRAPEZE (x4) QUICK LINK (x2) SWING SEAT BLUE 22"...
  • Page 74 STEP 37 FORT ASSEMBLY H100074 T-NUT H100115 BOLT WH 5/16 5/16x1/2 SLIDE ASSEMBLY 5 in 5 in (x3) [127 mm] [127 mm] BOLT - 1/2" 2 5/8 in [67 mm] 1 in 3 3/4 in [25 mm] [94 mm] DRILL (3) 3/8" - (10mm) HOLES THROUGH SLIDE BED AND (x3) FLOOR BOARDS.
  • Page 75 STEP 38 ANCHORING H100222 H100004 NUT BARREL BOLT WH H100005 NUT BARREL A100178 H100009 BOLT WH AUGER GROUND STAKE 5/16x3/4 5/16x1 1/4 5/16x7/8 5/16 x 5/8 NOTE: FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY! H100031 WASHER LOCK EXT 12x19 SCREW AUGER INTO GROUND AT LOCATIONS SHOWN.

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