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SMAR TP290 Operation And Maintenance Instruction Manual

Position transmitter
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Summary of Contents for SMAR TP290

  • Page 3 The TP290 is versatile and reliable, and has very high accuracy. It may be used for control valve stem position measurement, or in any other position sensing application such as louvers, dampers, crushers, etc.
  • Page 4 Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures,...

  • Page 5: Table Of Contents

    Table of Contents TABLE OF CONTENTS SECTION 1 - INSTALLATION ........................1.1 GENERAL..................................1.1 MOUNTING ................................. 1.1 ELECTRONIC HOUSING ROTATING ........................1.7 ELECTRIC WIRING ..............................1.7 RECOMMENDATIONS MOUNTING APPROVED EQUIPMENTS WITH IP66/68 CERTIFICATIONS (“W" INDICATES CERTIFICATION FOR USE IN SALINE ATMOSPHERES) ......1.8 ROTARY AND LINEAR MAGNET ..........................
  • Page 6 TP290 – Operation and Maintenance Instruction Manual...

  • Page 7: Section 1 - Installation

    Although the transmitter is virtually insensitive to vibration, installation close pumps, turbines or other vibrating equipment should be avoided. Mounting The TP290 mounting depends on the type movement, linear or rotary. Two brackets are required for mounting, one for the magnet and the other for the transmitter itself. NOTE Make sure that arrow engraved on the magnet coincides with the arrow engraved on the Position Transmitter when the system is in mid travel.
  • Page 8 TP290 – Operation, Maintenance and Instructions Manual The following Figures 1.1 and 1.3 show both linear and rotary typical mounting: Rotary Movement Install the magnet on the valve stem using the magnet mounting bracket. ROTATY POSITIONER ROTARY POSITIONER MAGNET TRANSMITTER...
  • Page 9 Installation Linear Movement Install the magnet on the valve stem using the magnet mounting bracket. The linear magnet movement must be orthogonal in relation to the main axis of the position transmitter. For example, if the linear magnet movement is vertical, the transmitter main axis must be horizontal, as show in Figure 1.3.
  • Page 10 TP290 – Operation, Maintenance and Instructions Manual NOTE Follows the centering device of the linear magnet on the packaging. See Figure 1.12. “L” BRACKET WITH “U” CLAMP FOR REMOTE SENSOR LINEAR MAGNET BRACKET REMOTE POSITION TRANSMITTER VALVE YOKE M6x1 SCREWS...
  • Page 11 Installation See below the TP290, dimensional drawings. Figure 1.5 – TP290 Dimensional Drawing / Magnets Dimensional Drawing...
  • Page 12 TP290 – Operation, Maintenance and Instructions Manual REMOTE SENSOR Leave, at least, a 150 mm space, for zero and span adjustment with the THREADS FOR SCREWS (4.45) 49.5 PLUG magnetic tool. M6 x 1 ( 2 PLACES ) (1.95) (0.35)

  • Page 13: Electronic Housing Rotating

    Installation Electronic Housing Rotating The electronic housing rotates for a better digital display reading. To rotate it, release the housing rotation screw. Figure 1.6 - Cover Locking and Housing Rotation Set Screw The digital display also rotates for better reading. See Section 4. To access the terminal block for electronic connections, remove the cover locking screw.

  • Page 14: Recommendations For Mounting Approved Equipments With The Ip66/68

    (“W" indicates certification for use in saline atmospheres) NOTE This TP290 certification is valid for stainless steel transmitter manufactured, approved with the certification IP66/68 W. All transmitter external material, such as plugs, connections etc., should be made in stainless steel.

  • Page 15: Rotary And Linear Magnet

    Installation Rotary and Linear Magnet The Figure 1.11 shows typical shapes for both magnets. For better transmitter performance, the linear magnet is presented with different lenghts. Consult the ordering code table for the best choice. Figure 1.11 – Linear and Rotary Magnet Models Centering Device of the Linear Magnet NOTE Centralizing device of the linear magnet is used for any model of linear mounting bracket.
  • Page 16 (maximum limit 20 (meters) length), keep it away from possible sources of induction and/or magnetic interference. The cable supplied by Smar is shielded with excellent protection against electromagnetic interference, but despite of this protection, it is recommended to avoid the cable sharing the same conduit with other cables.

  • Page 17: Installation In Hazardous Areas

    Installation Installation in Hazardous Areas Consult the Appendix A for Hazardous Location Approvals. 1.11...
  • Page 18 TP290 – Operation, Maintenance and Instructions Manual 1.12...

  • Page 19: Section 2 - Operation

    For temporary storage of data there is a RAM. The data in the RAM is lost if the power is switched off, however the device also has a nonvolatile EEPROM where data that must be retained is stored. Examples of such data are: calibration and TP290 configuration.
  • Page 20 The local indicator is required for signaling and operation in local adjustment. Normal Indicator During normal operation, the TP290 remains in the monitoring mode and the display indicates the valve position, either as a percentage or as a current readout. The magnetic tool activates the local programming mode, by inserting it in orifice Z on the housing.

  • Page 21: Section 3 - Programming Using Local Adjustment

    In this section the “Magnetic Tool” will be referred to as “TOOL”, and the orifices identified by “S” and “Z” will be “ORIFICE S” and “ORIFICE Z”, respectively. Figure 3.1 – Orifices of the Local Adjust Table 3.1- shows the results of what actions on “Z” and “S” cause on the TP290. ORIFICE ACTION Function browsing.

  • Page 22: Jumper W2 Connected In Com

    TP290 – Operation, Maintenance and Instructions Manual Jumper W2 Connected in COM With the jumper connected in COM, complete local adjustment enabled, it is allowed to alter the unit to be shown, the Direct or Reverse indication and to calibrate the lower position (LOPOS) or the upper position (UPPOS).

  • Page 23: Procedure To Calibrate The Position Transmitter

    To adjust the lower and upper position, refer to the procedures of the calibration of the Simple Local Adjustment. The Figure 3.3 shows how to travel the options. NOTE TP290 has a new function: Damp (Damping). Action Ação Rotation Rotação...
  • Page 24 TP290 – Operation, Maintenance and Instructions Manual DESCRIPTION OF THE PARAMETERS OF THE LOCAL ADJUSTMENT CONFIGURATION TREE POS – Position in Percentage Unit - Engineering Unit or Percentage Pprc - Position in Percentage. mA (Mile Ampere) - Current. Eu (End User's choice) - Position.

  • Page 25: Section 4 - Maintenance Procedures

    Section 4 MAINTENANCE PROCEDURES General SMAR TP290 to read Position are extensively tested and inspected before delivery to the end user. Nevertheless, during their design and development, consideration was given to the possibility of repairs by the end user, if necessary.

  • Page 26: Reassembly Procedure

    TP290 – Operation, Maintenance and Instructions Manual Transducer To remove the transducer from the electronic housing, disconnect before the electrical connections (in the field terminal side) and the main board. Loosen the hex screw (6) and carefully unscrew the electronic housing from the transducer, observing that the flat cable is not excessively twisted.

  • Page 27: Interchangeability

    Maintenance Procedures Figure 4.2 – Four Possible Positions of the Indicator Anchor the main board (5) in the housing (8) with their screws (3). After tightening the protective cover (1), mounting procedure is complete. The transmitter is ready to be energized and tested. Interchangeability Main board can be replaced by a similar new one keeping the operational features unchanged.

  • Page 28: Exploded View

    TP290 – Operation, Maintenance and Instructions Manual Exploded View Figure 4.3 – TP290 Exploded View Accessories ACCESSORIES ORDERING CODE DESCRIPTION SD-1 Magnetic Tool for Local Adjustment. 400-1176 Teflon guide for linear magnet. 400-1177 Teflon guide for rotary magnet.

  • Page 29: Spare Parts List

    Maintenance Procedures Spare Parts List SPARE PARTS LIST CATEGORY DESCRIPTION OF PARTS POSITION CODE (NOTE 1) . Aluminum 204-0103 COVER WITH WINDOW . 316 SS 204-0106 COVER O-RING (NOTE 3) . Buna-N 204-0122 . Units with indicator 304-0118 ALUMINUM HOUSING MAIN BOARD SCREW .
  • Page 30 TP290 – Operation, Maintenance and Instructions Manual SPARE PARTS LIST CATEGORY DESCRIPTION OF PARTS POSITION CODE (NOTE 1) . 5 M 400-0857 . 10 M 400-0858 CABLE SET + CONNECTOR . 15 M 400-0859 . 20 M 400-0860 . Aluminum...

  • Page 31: Section 5 - Technical Characteristics

    Section 5 TECHNICAL CHARACTERISTICS Function Specifications Travel Linear Motion: 3 to 100 mm. Rotary Motion: 30º to 120º roation angle. Output Signal Two-wire, 4 to 20 mA. Reverse Polarity 12 to 45 Vdc. Protection Load Limitation Indicator Optional 4½ - digit numerical and 5-character alphanumerical LCD indicator. Hazardous Area Explosion-proof and intrinsically safe (ATEX (NEMKO and DEKRA EXAM), FM, CEPEL and CSA).

  • Page 32: Physical Specifications

    TP290 – Operation, Maintenance and Instructions Manual Physical Specifications Electrical Connection 1/2 - 14 NPT, PG 13.5, or M20 x 1.5 metric. Material of Injected low copper aluminum with polyester painting or 316 Stainless Steel housing, with BUNA-N O- Construction rings on cover.

  • Page 33: Ordering Code

    Thechinical Characteristcs Ordering Code MODEL POSITION TRANSMITTER TP290 4 to 20 mA COD. Local Display With Local Display COD. Mounting Bracket Without Bracket Carbon Steel, "L" + clamp "U" pipe 2". (3) Stainless Steel, "L" + clamp "U" pipe 2". (3)
  • Page 34 TP290 – Operation, Maintenance and Instructions Manual...

  • Page 35: Appendix A - Certifications Information

    Consult www.Smar.com for the EC declarations of conformity and certificates. Authorized representative/importer located within the Community: Smar Europe BV De Oude Wereld 116 2408 TM Alphen aan den Rijn Netherlands ATEX Directive 2014/34//EU - "Equipment for explosive atmospheres” The EC-Type Examination Certificate is released by DNV GL Presafe AS (CE2460) and DEKRA Testing and Certification GmbH (CE0158).

  • Page 36: Hazardous Locations Approvals

    TP290 – Certifications Information Instrinsic Safety / Non Incendive application In hazardous areas with intrinsic safety or or non-incendive requirements, the circuit entity parameters and applicable installation procedures must be observed. The instrument must be connected to a proper intrinsic safefy barrier. Check the intrinsically safe parameters involving the barrier and equipment including the cable and connections.
  • Page 37 Appendix A IECEx DNV GL Presafe A/S Explosion Proof (IECEx PRE 21.0015X) Ex db IIC T6 Gb Ta -20 ºC to +60 ºC Options: IP66/68W or IP66/68 Special Conditions for Safe Use ATEX and IECEx certified cable gland to be used. Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer.
  • Page 38 O número do certificado é finalizado pela letra “X” para indicar que para a versão do Transmissor de Posição, Intrinsecamente Seguro, modelos TP290, TP301, TP302 e TP303 equipado com invólucro fabricado em liga de alumínio, somente pode ser instalado em “Zona 0”, se durante a instalação for excluído o risco de ocorrer impacto ou fricção entre o invólucro e peças de ferro/aço.

  • Page 39: Identification Plates

    Appendix A Identification Plates FM Approvals DNV GL Presafe A/S / DEKRA Testing and Certification GmbH...
  • Page 40 TP290 – Certifications Information CEPEL (Centro de Pesquisa de Energia Elétrica)
  • Page 41 Appendix A FM Approvals (Factory Mutual)
  • Page 42 TP290 – Certifications Information...

  • Page 43: Appendix B - Srf - Service Request Form

    SRF – Service Request Form TP Position Transmitter GENERAL DATA Model: TP290 ( ) Firmware Version: ______________________ TP301 ( ) Firmware Version: _______________________ TP302 ( ) Firmware Version: ______________________ TP303 ( ) Firmware Version: _______________________ Serial _____________________________________ Sensor Number: __________________________________________...

  • Page 44: Returning Materials

    TP290 - Operation and Maintenance Instruction Manual Returning Materials Should it become necessary to return the transmitter and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory. In order to speed up analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as much details as possible.

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