Advertisement
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Wire Size
Marking (Ref)
Terminal
Locator
Crimping
Jaws
WIRE
SIZE
INSULATION
(AWG)
DIA (mm [in.])
26
26
1.02- - 2.03
1.02--2.03
[.040--.080]
24--22
24 22
2.03--2.92
26
[.080--.115]
1.52- - 2.54
1.52--2.54
20 18
20--18
[.060--.100]
2.03--2.92
2.03- - 2.92
16
16
[.080--.115]
1. INTRODUCTION
Hand Crimping Tools 90015 and 90016 crimp the
PIDG* taper pin terminals (listed in Figure 1) onto
wire sizes 26 through 16 AWG. Read these
instructions thoroughly before crimping any terminals.
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
Hand Crimping Tools 90015 and 90016
Back Side
of Tool
Color Code
Marking
STRIP LENGTH
BASE PART
(mm [in.])
NUMBER
42927
66059
3.96 [.156]
3 96 [ 156]
42574
42633
66129
42575
4.75 [.187]
42634
42637
42646
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Tool Part
Number (Ref)
CERTI- - CRIMP*
Tool Ratchet
Insulation Crimping
Adjustment Pins
TERMINAL
SHOULDER
SLEEVE
LENGTH
COLOR
Short
Blue
Blue
Long
Short
Yellow
Yellow
Long
Long
Black
Short
White
White
Long
Short
Black
Black
Long
Figure 1
Dimensions in this instruction sheet are in metric
NOTE
units [with U.S. customary units in brackets].
i
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 1538
25 AUG 10 Rev L
HAND TOOL
PART
COLOR
CRIMP DOT
NUMBER
CODE
CODE
Blue and
Blue and
90015
90015
Yellow
White and
White and
90016
Black
1
1
2
1 of 5
LOC B
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Tyco Electronics 90015
Summary of Contents for Tyco Electronics 90015
- Page 1 Dimensions in this instruction sheet are in metric NOTE units [with U.S. customary units in brackets]. Hand Crimping Tools 90015 and 90016 crimp the PIDG* taper pin terminals (listed in Figure 1) onto wire sizes 26 through 16 AWG. Read these Reasons for reissue of this instruction sheet are instructions thoroughly before crimping any terminals.
- Page 2 408- 1538 Hand Crimping Tools 90015 and 90016 2. DESCRIPTION 1. Strip the wire using the appropriate strip--length dimension provided in Figure 1. Do NOT nick or Each hand tool features two crimping jaws, a terminal cut the wire strands.
-
Page 3: Maintenance And Inspection Procedure
408- 1538 Hand Crimping Tools 90015 and 90016 Properly Crimped Terminals Short Shoulder Long Shoulder Terminal Terminal Crimp Dot Crimp Dot Code (1 Dot) Code (2 Dots) Insulation Barrel Sleeve Blue Color Coded Sleeve Black Color Coded Sleeve Wire Barrel 0.794 mm [.031 in.]... - Page 4 Figure 4 THIN coat of any good SAE 20 motor oil. If not, the tool must be returned to Tyco Electronics for further 4 of 5 Rev L Tyco Electronics Corporation...
-
Page 5: Crimping Procedure
[.001--in.] shim that is suitable for checking the than those listed in Figure 5 should be replaced by clearance between the bottoming surfaces of the Tyco Electronics to ensure quality and reliability of the crimping jaws. Proceed as follows: tool. Order replacement parts through your Tyco 1.
Need help?
Do you have a question about the 90015 and is the answer not in the manual?
Questions and answers