Lenze g500-H45 Project Planning
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Lenze g500-H45 Project Planning

Geared servo motors
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Project planning EN
Geared servo motors
g500-H / m850 helical geared servo motor

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Summary of Contents for Lenze g500-H45

  • Page 1 Project planning EN Geared servo motors g500-H / m850 helical geared servo motor...

  • Page 3: Table Of Contents

    Contents Contents About this document Document description Further documents Notations and conventions Product information Product description Identification of the products Features The modular system Designs Mounting positions Information on project planning Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards General information Drive dimensioning...
  • Page 4 Contents Technical data Notes regarding the given data Standards and operating conditions Conformities and approvals Protection of persons and device protection EMC data Environmental conditions Data overview Radial forces and axial forces Selection tables Inverter mains connection 400 V, Self-ventilated motors Dimensions Basic dimensions Gearbox with pre-stage...

  • Page 5: About This Document

    Please observe the notes in the following chapters! ▶ Safety instructions ^ 16 ▶ Information on mechanical installation ^ 37 ▶ Information on electrical installation ^ 38 Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...

  • Page 6: Notations And Conventions

    About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...

  • Page 7: Product Information

    • Synchronous servo motor m850 as basis for geared motor In a power range of 2.0 to 9.2 kW, Lenze offers servo motors with an easily scalable modular design. The drives are designed for the open-loop or closed-loop controlled servo inverter operation.

  • Page 8: Identification Of The Products

    Product information Identification of the products Identification of the products Gearbox product name Gearbox type Product series Type Rated torque Nm Gearbox g500-H45 g500-H100 g500-H140 g500-H210 g500-H320 Helical gearbox g500 g500-H450 g500-H600 g500-H850 1500 g500-H1500 3000 g500-H3000 Product name: m850 synchronous servo motor...

  • Page 9: Features

    Product information Features Features The following figure provides an overview of the elements and connections on the product. Their position, size and appearance may vary. Ventilation Temperature monitoring (depending on the mounting position) Motor connection Oil filler plug (depending on the mounting position) Remove oil control plug (depending on the...

  • Page 10: The Modular System

    Product information The modular system The modular system Values printed in bold are standard designs. Values that are not printed in bold are potential extensions, some of them including a surcharge. Geared motors up to 450 Nm Gearbox g500-H100 g500-H140 g500-H210 g500-H320 g500-H450...
  • Page 11 Product information The modular system Geared motors 600 Nm to 3000 Nm Gearbox g500-H600 g500-H850 g500-H1500 g500-H3000 Min. motor assignment m850-S120 m850-S120 m850-S120 m850-S120 Max. motor assignment m850-S190 m850-S190 m850-S190 m850-S190 Technical data Max. output torque 1500 3000 Min. drive torque Max.

  • Page 12: Designs

    Product information The modular system Designs Designs Gearbox designs Observe the available gearbox designs! 4The modular system ^ 10 The VCP design (reinforced flange) is suitable for absorbing high radial and axial forces ^ 59 Solid shaft, with foot Without centring (VBR) With centring (VAR) Flange with through holes (VAK) Solid shaft, without foot...
  • Page 13 Product information The modular system Designs Models at the output Motor connection ICN connector ICN hybrid connector for One Cable Technology (OCT) Cooling: Self-ventilated Feedback Feedback and brake...

  • Page 14: Mounting Positions

    Product information The modular system Mounting positions Mounting positions Details of the mounting position are needed to ensure the corresponding lubricant amount, position of the ventilation, oil checks and oil drain plug on the gearbox. To reduce the number of different versions, the gearboxes can also be ordered with combined mounting positions: g500-H100 ...
  • Page 15 Product information The modular system Mounting positions Position of the ICN connectors...

  • Page 16: Information On Project Planning

    Information on project planning Safety instructions Information on project planning Safety instructions Disregarding the following basic safety measures and safety information may lead to severe personal injury and damage to property! Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified.

  • Page 17: Basic Safety Instructions

    The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.

  • Page 18: Application As Directed

    Information on project planning Safety instructions Application as directed Application as directed The product must only be actuated under the operating conditions and power limits • specified in this documentation. The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive. •...

  • Page 19: Residual Hazards

    Information on project planning Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
  • Page 20 Information on project planning Safety instructions Residual hazards Motor protection Version with plug: • Never disconnect the plug when energized. The plug could be destroyed. Switch off the voltage supply or disable the inverter prior to disconnecting the plug. Installed thermal detectors are no full protection for the machine. •...

  • Page 21: General Information

    • and the foundations. NOTICE A thermal check with the Drive Solution Designer (DSD) or contacting your Lenze representative is required if ▶ the input speed n > 1500 rpm is fallen below in case of the gearbox ratios given in the following.

  • Page 22: Drive Dimensioning

    With the «Drive Solution Designer«, you can design the drive both quickly and to a high quality. The software contains profound and proven expertise with regard to drive applications and mechatronic drive components. Please get in touch with your Lenze representative. NOTICE The dimensioning is suitable for the operating modes S1, S2, S3 and S6...
  • Page 23 Information on project planning Drive dimensioning Workflow S1 operation S2, S3 and S6 operation Check operating conditions Define required input variables Determine correction factor Operating modes and operating time Operating modes and operating time Ambient temperature and installation height Ambient temperature and installation height Mounting position Mounting position Mean speed utilization...
  • Page 24 Information on project planning Drive dimensioning Define required input variables Necessary input variables Note Symbol Unit Operating time/day Mean speed utilization of the geared motor Relating to the load speed n Ambient temperature °C Site altitude Amsl Radial force rated Axial force rated Transmission element at the output...
  • Page 25 Information on project planning Drive dimensioning Mean speed utilisation Daily operating time Mean speed utilisation relating to the load speed n 100 % 80 % 60 % 50 % 25 % Correction factor 1.0 h 1.29 1.33 1.38 1.42 1.55 2.0 h 1.15 1.20...
  • Page 26 Information on project planning Drive dimensioning Determination of the required gearbox load capacity Define the required load factor at runtime t Runtime t ≤ 10 % Take the load factor k from diagram into account Runtime t > 10 % Take intensity k from calculation into account Calculate intensity...
  • Page 27 Information on project planning Drive dimensioning Order data Ratio i Geared motor Example 3.267 g500-H140 m850-S120/S3960 Example 3.661 g500-S130 m850-S120/S3960 Example 4.889 g500-B240 m850-S120/S3960 Operating modes S2, S3, and S6 Calculation of the required drive power Calculation Result Unit Output torque ≥...

  • Page 28: Final Configuration

    Information on project planning Final configuration Final configuration Screening Connection dimensions Output shaft Output flange/foot Mounting position Geared motor Connector/terminal box Driven shaft/output flange Product extensions Torque plate Shaft cover Connector/terminal box Brake Feedback Blower Temperature monitoring Second shaft end Handwheel Protection cover More information about the final configuration:...

  • Page 29: Surface And Corrosion Protection

    Various surface coatings ensure that the motors operate reliably even at high air humidity, in outdoor installation or in the presence of atmospheric impurities. Any color from the "RAL Classic" collection can be chosen for the top coat. The OKS-XL (extra Large) version requires a check by your responsible Lenze subsidiary. Surface and corrosion...

  • Page 30: Lubricants

    Information on project planning Final configuration Lubricants Lubricants The following gearboxes are lubricated for life: g500-H45 • g500-H100 • g500-H140 • Recommended lubricants: Lubricant CLP HC 220 CLP HC 320 CLP HC 46 CLP HC 220 USDA H1 USDA H1 Ambient temperature -30 …...

  • Page 31: Ventilation

    Information on project planning Final configuration Ventilation Ventilation No ventilation is required for the gearboxes g500-H45 … H210. The gearbox g500-H210 can optionally be fitted with ventilation units. From g500-H320 onwards, the gearboxes are supplied with ventilation units as standard.
  • Page 32 Information on project planning Final configuration Ventilation g500-H210 ... H450 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Control Drain...
  • Page 33 Information on project planning Final configuration Ventilation Mounting position M4 (C) Mounting position M5 (F) Mounting position M6 (E) Filling and ventilation Control ① ② Drain g500-H210 ① g500-H320 ② g500-H450...
  • Page 34 Information on project planning Final configuration Ventilation g500-H600 ... H3000 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Control Drain...
  • Page 35 Information on project planning Final configuration Ventilation Mounting position M4 (C) Mounting position M5 (F) Mounting position M6 (E) Filling and ventilation Control Drain Gearbox with oil compensation reservoir for mounting position M4 (C) In order to guarantee a reliable lubrication of the toothed parts in mounting position M4 (C) (motor is on the gearbox vertical from the top), a high filling level is required in the gearbox.
  • Page 36 Information on project planning Final configuration Ventilation Dimensions of the oil compensation reservoir For the following gearboxes in mounting position M4 (C), which exceed the specified min. input speed, an oil expansion reservoir is required depending on the specified gear ratio: g500-H1500 g500-H3000 Gearbox ratio...

  • Page 37: Information On Mechanical Installation

    • nameplate and in this documentation. Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, • lacquers and plastics. Lenze offers special surface and corrosion protection in this case. • Transport Ensure appropriate handling. • Make sure that all component parts are securely mounted. Secure or remove loose •...

  • Page 38: Information On Electrical Installation

    The manufacturer of the system or machine is responsible for adherence to the limits • required in connection with EMC legislation. Preparation The notes for the electrical connection can be found in the enclosed mounting instructions. EMC-compliant wiring The EMC-compliant wiring is described in detail in the documentation of the Lenze inverters.

  • Page 39: Technical Data

    The ratings apply to the operating mode S1 (acc. to EN 60034). • NOTICE In case of other operating conditions, the achievable values can differ for those mentioned. ▶ In case of extreme operating conditions, please get in touch with your Lenze representative.

  • Page 40: Standards And Operating Conditions

    Technical data Standards and operating conditions Conformities and approvals Standards and operating conditions Conformities and approvals Conformities 2011/65/EU RoHS Directive 2014/35/EU Low-Voltage Directive 2014/30/EU EMC Directive (reference: CE-typical drive system) TP TR 004/2011 Eurasian conformity: Safety of low voltage equipment TP TC 020/2011 Eurasian conformity: Electromagnetic compatibility of technical means Approvals...

  • Page 41: Data Overview

    (driven) can be divided by the number of teeth z (driving). These are rounded values. The rated torque can be gathered from the last digits of the product name e.g. g500-B110 (110 Nm). g500-H45, 2-stage Max. output torque Ratio Number of teeth Backlash...
  • Page 42 Technical data Data overview g500-H100, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 2.108 3.354 4.600 5.167 5.887 6.440 7.086 8.214 9.068 1333 10.063 11.360 12.653 14.490 15.500 17.750 19.486 22.314 25.095 28.738 1207 31.805 2449 36.422...
  • Page 43 Technical data Data overview g500-H100, 3-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 51.962 5456 59.505 6248 66.499 29326 72.747 5456 83.307 6248 92.789 13640 106.259 15620 113.667 130.167 142.895 15004 163.638 17182 173.423 30349 198.597 69509...
  • Page 44 Technical data Data overview g500-H140, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 2.053 2.912 3.267 4.480 5.733 6.272 7.269 8.000 9.029 9.800 11.554 3397 12.640 13.957 4536 16.122 17.802 1620 19.750 21.808 24.829 27.415 1782 31.976...
  • Page 45 Technical data Data overview g500-H140, 3-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 57.582 12956 63.582 20664 73.447 32390 84.732 37367 92.693 6952 102.351 33264 118.231 17380 130.549 11880 144.833 159.923 2079 182.076 19118 201.046 13068 220.974...
  • Page 46 Technical data Data overview g500-H210, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 3.389 4.648 5.583 6.250 7.657 8.571 9.799 2881 10.720 12.000 13.673 15.306 16.750 18.750 21.802 2747 24.405 1025 27.119 1139 30.357 35.095 39.286 42.593...
  • Page 47 Technical data Data overview g500-H210, 4-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 318.197 100232 356.190 7480 407.216 538747 1323 455.839 201025 494.212 4358953 8820 553.223 325295 632.132 1115081 1764 707.611 416075 820.622 1723307 2100 918.607 25721...
  • Page 48 Technical data Data overview g500-H320, 3-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 47.276 4964 53.703 10472 60.502 53363 68.726 8041 77.387 68255 87.906 10285 100.462 21097 114.118 22253 128.743 75701 146.244 11407 166.541 38471 189.179 7378...
  • Page 49 Technical data Data overview g500-H450, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 3.444 4.724 5.678 6.045 2666 6.613 7.787 8.800 9.965 3139 11.262 12.320 13.905 15.714 17.033 19.250 22.170 2993 25.056 27.578 1241 31.167 35.689 1606...
  • Page 50 Technical data Data overview g500-H450, 4-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 323.579 218416 365.689 16456 414.104 1173986 2835 453.011 1528912 3375 511.964 115192 577.820 109208 653.016 41140 707.830 95557 799.944 14399 889.843 600644 1005.644 45254...
  • Page 51 Technical data Data overview g500-H600, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 2.917 3.267 4.480 5.733 6.456 7.250 8.853 9.943 11.330 3569 12.395 4648 13.920 15.810 17.755 19.367 21.750 25.207 3403 28.310 1189 31.356 1411 35.214...
  • Page 52 Technical data Data overview g500-H600, 3-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 31.197 49136 1575 35.037 8584 39.925 264106 6615 43.676 49136 1125 49.051 8584 55.710 24568 62.566 21460 68.244 3071 76.643 1073 88.826 251822 2835...
  • Page 53 Technical data Data overview g500-H850, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 3.147 1734 4.362 5.368 5.946 1207 6.644 8.241 9.208 10.143 11.360 12.693 14.490 16.190 17.750 19.833 23.103 2911 25.815 28.315 4757 31.639 1139 37.190...
  • Page 54 Technical data Data overview g500-H850, 4-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 210.484 3551912 16875 234.319 439348 1875 261.821 1472744 5625 294.334 264901 328.881 443989 1350 368.019 1150058 3125 411.213 3855124 9375 473.807 71071 529.418 119119...
  • Page 55 Technical data Data overview g500-H1500, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 3.743 1647 4.758 2379 1021 5.400 1098 6.245 2623 1157 6.864 1217 7.592 1320 9.010 1380 10.267 1400 11.356 1420 12.362 1298 1430 13.673...
  • Page 56 Technical data Data overview g500-H1500, 4-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 1500 203.537 29920 1500 225.125 99280 1500 254.431 858704 3375 1500 281.416 2849336 10125 1500 316.487 356048 1125 1500 350.054 1181432 3375 1500 397.548...
  • Page 57 Technical data Data overview g500-H3000, 2-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 1360 4.496 1911 1610 5.902 1910 6.344 2025 6.968 2155 8.327 2623 2225 9.146 2881 2300 10.005 3752 2400 11.619 2475 12.762 2530 14.233...
  • Page 58 Technical data Data overview g500-H3000, 4-stage Max. output torque Ratio Number of teeth Backlash Standard 2,max ± 20 % 2850 203.178 268804 1323 2650 226.604 61183 2950 248.893 67201 3000 292.511 987224 3375 3000 321.282 1084328 3375 3000 376.393 50813 3000 413.415 55811...

  • Page 59: Radial Forces And Axial Forces

    Technical data Radial forces and axial forces Radial forces and axial forces Permissible radial force The calculation of the permissible radial force must take account of the additional load factor rad, perm rad,max Permissible axial force If there is no radial force, the maximum axial force is 50% of the value in the table F rad,max = 0.5 x F ax, zul...
  • Page 60 1.3 and an input speed of 1400 rpm. In case of different operating conditions, considerably higher forces can be transmitted. Please get in touch with your Lenze representative Max. radial force, gearbox with foot (VBR) Output speed n...
  • Page 61 Technical data Radial forces and axial forces Max. radial force, gearbox with/without foot with threaded pitch circle (V□R/V□K) Output speed n [rpm] Getriebe 1000 Max. radial force F rad,max g500-H45 1100 1400 1500 1500 g500-H100 1000 1200 1500 1700 1700...
  • Page 62 Technical data Radial forces and axial forces Effective direction factor f on the output shaft α g500-H45 1.45 1.40 1.35 1.30 1.25 1.20 1.15 1.10 1.05 1.00 30 60 90 120 150 180 210 240 270 300 330 360 α...
  • Page 63 Technical data Radial forces and axial forces g500-H850 g500-H1500 1.25 1.35 1.30 1.20 1.25 1.15 1.20 1.15 1.10 1.10 1.05 1.05 1.00 1.00 30 60 90 120 150 180 210 240 270 300 330 360 30 60 90 120 150 180 210 240 270 300 330 360 α...

  • Page 64: Selection Tables

    Technical data Selection tables Selection tables Notes on the selection tables The selection tables represent the available combinations of gearbox, number of stages, ratio and motor for the mounting position M1. They only serve as a rough overview. The following legend shows the layout of the selection tables: Example Explanation Inverter power supply 400 V, self-ventilated motors...

  • Page 65: Inverter Mains Connection 400 V, Self-Ventilated Motors

    Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter mains connection 400 V, Self-ventilated motors 2 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 15.0 1212 46.0 1056 7.402 3.267 H140 120S40 16.0...
  • Page 66 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 65.0 6.701 13.957 H140 120S40 67.0 6.629 14.490 H100 120S40 67.0 9.561 14.490 H850 120S40 69.0 6.944 14.898...
  • Page 67 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 98.2 98.2 6.738 40.333 H450 120S40 97.6 97.6 6.764 40.578 H600 120S40 95.8 95.8 8.226 41.350 H850 120S40...
  • Page 68 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 19.5 1500 19.5 7.223 203.537 H1500 120S40 19.6 1500 19.6 7.176 202.237 H1500 120S40 19.3 2842 19.3 8.167...
  • Page 69 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 2.9 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 28.0 85.0 17.230 3.389 H210 140S32 28.0 85.0 16.925 3.389 H320 140S32 37.0 19.953 4.480 H600...
  • Page 70 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 15.992 16.750 H210 140S32 16.120 16.923 H320 140S32 16.649 17.033 H450 140S32 16.983 17.755 H600 140S32 18.087 17.750...
  • Page 71 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 64.5 1199 64.5 19.200 50.250 H3000 140S32 64.2 64.2 16.222 50.433 H850 140S32 61.4 61.4 16.969 52.743 H850...
  • Page 72 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 3.1 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 23.0 1212 82.0 13.302 3.267 H140 120M40 24.0 1181 62.0 12.925 3.354 H100 120M40 24.0 1169...
  • Page 73 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 13.569 15.714 H450 120M40 13.740 15.810 H600 120M40 15.367 16.190 H850 120M40 12.692 16.750 H210 120M40 12.820 16.923...
  • Page 74 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 78.5 78.5 12.922 50.433 H850 120M40 75.1 75.1 13.669 52.743 H850 120M40 72.3 72.3 13.534 54.750 H1500 120M40...
  • Page 75 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 3.7 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 29.0 1212 25.100 3.267 H600 120L40 30.0 1169 19.730 3.389 H210 120L40 30.0 1169 19.425 3.389...
  • Page 76 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 19.540 15.810 H600 120L40 21.167 16.190 H850 120L40 18.492 16.750 H210 120L40 18.620 16.923 H320 120L40 19.149 17.033...
  • Page 77 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 80.0 80.0 19.350 49.500 H1500 120L40 78.8 1053 78.8 21.700 50.250 H3000 120L40 78.5 78.5 18.722 50.433 H850...
  • Page 78 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 4.8 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 44.0 37.000 3.267 H600 140M32 46.0 31.630 3.389 H210 140M32 46.0 31.325 3.389 H320 140M32 47.0...
  • Page 79 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 31.383 17.755 H600 140M32 32.487 17.750 H850 140M32 31.025 19.250 H450 140M32 31.138 19.367 H600 140M32 32.424 19.833...
  • Page 80 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 1291 33.6 1500 32.3 32.302 96.522 H1500 140M32 1439 30.1 3000 30.1 34.708 107.541 H3000 140M32 1580 27.4...
  • Page 81 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 5 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 49.0 74.897 3.147 H850 190S30 51.0 67.700 3.267 H600 190S30 53.0 65.743 3.444 H450 190S30 68.0...
  • Page 82 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 63.124 19.833 H850 190S30 1169 65.660 20.533 H1500 190S30 1419 75.745 20.596 H3000 190S30 61.800 21.750 H600 190S30...
  • Page 83 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 2584 17.8 3000 17.8 63.061 168.993 H3000 190S30 2838 16.2 3000 16.2 63.057 185.615 H3000 190S30...
  • Page 84 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 5.9 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 53.0 1030 58.697 3.147 H850 140L32 55.0 51.500 3.267 H600 140L32 57.0 45.825 3.389 H320 140L32...
  • Page 85 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 47.567 16.190 H850 140L32 1031 52.434 16.763 H1500 140L32 45.549 17.033 H450 140L32 45.883 17.755 H600 140L32 46.987...
  • Page 86 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 1788 30.1 3000 30.1 49.208 107.541 H3000 140L32 1964 27.4 3000 27.4 49.200 118.119 H3000 140L32 2171 24.8...
  • Page 87 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 7.5 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 73.0 131.097 3.147 H850 190M30 76.0 123.900 3.267 H600 190M30 80.0 121.943 3.444 H450 190M30 125.786...
  • Page 88 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 1434 121.766 22.711 H1500 190M30 1538 128.350 23.044 H3000 190M30 118.653 23.103 H850 190M30 1343 120.690 24.933 H1500...
  • Page 89 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors 9.2 kW Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 207.097 3.147 H850 190L25 199.900 3.267 H600 190L25 197.943 3.444 H450 190L25 201.786 4.362 H850 190L25...
  • Page 90 Technical data Selection tables Inverter mains connection 400 V, Self-ventilated motors Inverter operation Geared motor Number of stages g500- m850 2, max 2, th kgcm² 1661 204.350 23.044 H3000 190L25 1461 98.2 196.690 24.933 H1500 190L25 99.6 1825 96.7 204.181 25.311 H3000 190L25...

  • Page 91: Dimensions

    Technical data Dimensions Dimensions Notes on the basic dimensions Gearbox Without pre-stage With pre-stage g500-H45 2-stage g500-H100 … g500-H140 2-stage 3-stage g500-H210 … g500-H3000 2-/3-stage 4-stage The ratio range of gearboxes with pre-stage is extended via an additional housing with gear stage between the gearbox and motor.
  • Page 92 If the mounting area (foot support) towards the motor is longer than the gearbox foot, some motors collide with the mounting area! For an accurate check of the geometrical data, Lenze recommends the use of the »Product Finder« at www.Lenze.com.

  • Page 93: Basic Dimensions

    Technical data Dimensions Basic dimensions Basic dimensions g500-H100, 2-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 94 Technical data Dimensions Basic dimensions g500-H100, 2-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 95 Technical data Dimensions Basic dimensions g500-H100, 2-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 96 Technical data Dimensions Basic dimensions g500-H100, 2-stage Gearbox version: Solid shaft and flange (VCP) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 97 Technical data Dimensions Basic dimensions g500-H140, 2-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 98 Technical data Dimensions Basic dimensions g500-H140, 2-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 99 Technical data Dimensions Basic dimensions g500-H140, 2-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 100 Technical data Dimensions Basic dimensions g500-H140, 2-stage Gearbox version: Solid shaft and flange (VCP) Motor m850- S120/S3960 S120/M3960 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 101 Technical data Dimensions Basic dimensions g500-H210, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 102 Technical data Dimensions Basic dimensions g500-H210, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 103 Technical data Dimensions Basic dimensions g500-H210, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 104 Technical data Dimensions Basic dimensions g500-H210, 2-/3-stage Gearbox version: Solid shaft and flange (VCP) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 105 Technical data Dimensions Basic dimensions g500-H320, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 S140/L3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 106 Technical data Dimensions Basic dimensions g500-H320, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 S140/L3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 107 Technical data Dimensions Basic dimensions g500-H320, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 S140/L3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 108 Technical data Dimensions Basic dimensions g500-H320, 2-/3-stage Gearbox version: Solid shaft and flange (VCP) Motor m850- S120/S3960 S120/M3960 S120/L3960 S140/S3240 S140/M3240 S140/L3240 Total length Motor length Length of motor options Δ L Motor diameter Motor/connection distance...
  • Page 109 Technical data Dimensions Basic dimensions g500-H450, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 110 Technical data Dimensions Basic dimensions g500-H450, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 111 Technical data Dimensions Basic dimensions g500-H450, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 112 Technical data Dimensions Basic dimensions g500-H450, 2-/3-stage Gearbox version: Solid shaft and flange (VCP) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 113 Technical data Dimensions Basic dimensions g500-H600, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 114 Technical data Dimensions Basic dimensions g500-H600, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 115 Technical data Dimensions Basic dimensions g500-H600, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 116 Technical data Dimensions Basic dimensions g500-H850, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 117 Technical data Dimensions Basic dimensions g500-H850, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 118 Technical data Dimensions Basic dimensions g500-H850, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 119 Technical data Dimensions Basic dimensions g500-H1500, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 120 Technical data Dimensions Basic dimensions g500-H1500, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 121 Technical data Dimensions Basic dimensions g500-H1500, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 122 Technical data Dimensions Basic dimensions g500-H3000, 2-/3-stage Gearbox version: Solid shaft with foot (VBR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 123 Technical data Dimensions Basic dimensions g500-H3000, 2-/3-stage Gearbox version: Solid shaft with foot/centering (VAR/VCR) Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240 S3000 M3000 L2520 Total length Motor length Length of motor options Δ...
  • Page 124 Technical data Dimensions Basic dimensions g500-H3000, 2-/3-stage Gearbox version: Solid shaft and foot/flange (VAK/VCK) NOTICE ▶ Additionally secure the Ø300 output flange with two spiral pins. Motor m850- S120/ S120/ S120/ S140/ S140/ S140/ S190/ S190/ S190/ S3960 M3960 L3960 S3240 M3240 L3240...

  • Page 125: Gearbox With Pre-Stage

    Technical data Dimensions Gearbox with pre-stage Gearbox with pre-stage g500-H100 ... H140, 3-stage g500-H210 ... H3000, 4-stage The geared motor dimensions can be found in the basic dimensions, except the total length "L" and the center distance "a". 4Basic dimensions ^ 93 The total length "L"...

  • Page 126: Weights

    Weights with lubricant for mounting position M1, all data approximate values. The exact values can be found in the delivery documents tables  4Selection ^ 64 Observe weights  4Additional ^ 126 Additional weights Gearbox Gearbox g500-H45 g500-H100 g500-H140 g500-H210 g500-H320 g500-H450 Foot Flange Flange (VCP) Gearbox g500-H600 g500-H850...

  • Page 127: Product Extensions

    In order to provide for a quick and error-free connection of Lenze motors to Lenze inverters, we recommend using prefabricated Lenze system cables.
  • Page 128 Product extensions Motor connection Connection via ICN connector Position of the connections Standard connection One Cable Technology (OCT) Position Meaning Position Meaning ICN-M23 connector, 6-pole For One Cable Technology (OCT) ICN-M40 connector, 8-pole ICN-M23 connector, hybrid • Power connection ICN-M40 connector, hybrid •...
  • Page 129 Product extensions Motor connection Connection via ICN connector Standard connection Connection of power and brake ICN-M23 connector assignment 6-pole ICN M23 6-pole Contact Name Meaning PE conductor Holding brake DC +/AC Holding brake DC -/AC Power phase U Power phase V Power phase W ICN-M40 connector assignment 8-pole...
  • Page 130 Product extensions Motor connection Connection via ICN connector Feedback and temperature monitoring connection ICN-M23 connector assignment Resolver Code 0° ICN M23 for resolvers Contact Name Meaning +Ref Transformer windings -Ref Transformer windings Supply: Electronic nameplate (Only for motors and inverters that support +VCC ETS this function) +COS...
  • Page 131 Product extensions Motor connection Connection via ICN connector Motor/connector assignment NOTICE When making your selection, the motor data and permissible currents of the cables according to the system cable system manual must be observed. Power terminal connectors Motor code m850- S120/S3960 S120/M3960 S120/L3960...
  • Page 132 Product extensions Motor connection Connection via ICN connector One Cable Technology (OCT) Connection of power, brake, feedback and temperature monitoring ICN-M23 connector assignment, hybrid For One Cable Technology (OCT) with digital absolute value encoder ICN M23 Hybrid for One Cable Technology (OCT) with digital absolute value encoder Contact Name Meaning...
  • Page 133 Product extensions Motor connection Connection via ICN connector ICN-M40 connector assignment, hybrid For One Cable Technology (OCT) with digital absolute value encoder DSL1 DSL2 ICN M40 Hybrid for One Cable Technology (OCT) with digital absolute value encoder Contact Name Meaning Power phase U Power phase V Power phase W...
  • Page 134 Product extensions Motor connection Connection via ICN connector Hybrid cables for One Cable Technology (OCT) Connector with bayonet lock ICN-M23 Hybrid Order code for hybrid cable 1.5 mm Cable length 2.0 m EYP0080A0020M11A00 Cable length 3.5 m EYP0080A0035M11A00 Cable length 5.0 m EYP0080A0050M11A00 Cable length 7.5 m EYP0080A0075M11A00...

  • Page 135: Brakes

    If long motor supply cables are used, pay attention to the ohmic voltage drop along the cable and compensate for it with a higher voltage at the input end of the cable. The following applies to Lenze system cables: Resulting supply voltage ´...
  • Page 136 Product extensions Brakes NOTICE In case of travel axes, the compliance of the permissible ratio of mass inertia load/brake motor (J ) ensures that the permissible maximum switching energy of the brake will not be exceeded and at least the values given for the emergency stop functions from the given speed (see rated data) are applied.

  • Page 137: Spring-Applied Brakes

    Product extensions Brakes Spring-applied brakes Spring-applied brakes Rated data NOTICE Engagement and disengagement times apply to rated voltage (± 0 %) and suppressor circuit of the brakes with a varistor with DC switching. Without a suppressor circuit, the times may be longer.

  • Page 138: Feedback

    Motors can perform speed-dependent safety functions for safe speed and/or safe relative position monitoring in a drive system by Lenze inverters or Controllers. In case of inverters, these functions are implemented by integrable safety modules and in case of Controllers by the additionally required Safety Controller.

  • Page 139: Resolver

    Product extensions Feedback Resolver Resolver The stator-supplied, 2-pole resolver with two stator windings shifted by 90 degrees and a rotor winding with a transformer winding can record both the speed and the rotor position, just like a single-turn absolute value encoder. The rotor position can be determined within one mechanical motor revolution after a voltage failure.

  • Page 140: Absolute Value Encoder

    Product extensions Feedback Absolute value encoder Absolute value encoder Absolute value encoders can detect the speed, the rotor position, and the machine position with a very high resolution. They are used for the positioning of dynamic applications and do not require homing. With the aid of the open feedback protocol HIPERFACE DSL®...

  • Page 141: Temperature Monitoring

    Product extensions Temperature monitoring Thermal detectors PT1000 Temperature monitoring Thermal detectors PT1000 The thermal detector used continuously monitors the motor temperature. The temperature information is transferred to the inverter using the system cable of the feedback system. This is not a full motor protection! This makes it possible to determine the motor temperature in the permissible operating range with great accuracy.

  • Page 142: Product Codes

    Product codes Product codes Gearbox product code Example Product type Gearboxes Product family Generation Gearbox type Helical gearbox Output torque 45 Nm 100 Nm 140 Nm 210 Nm 320 Nm 450 Nm 600 Nm 850 Nm 1500 Nm 3000 Nm 5000 Nm 8000 Nm 14000 Nm...
  • Page 143 40 x 100 rpm Degree of protection IP5x IP6x Cooling No cooling Brake attachment No brake Spring-applied brake Permanent magnet brake Encoder mounting Resolver Absolute value encoder Digital absolute value encoder Hiperface DSL® Product approval CE; cULus Manufacturer Lenze Internal key...

  • Page 144: Motor Data

    Motor data Rated data Inverter mains connection 400 V, Self-ventilated motors Motor data Rated data Inverter mains connection 400 V, Self-ventilated motors Motor m850-S120/ m850-S120/ m850-S120/ m850-S140/ m850-S140/ m850-S140/ S3960 M3960 L3960 S3240 M3240 L3240 Standstill torque 6.50 11.0 15.0 11.0 21.0 28.0...
  • Page 145 Motor data Rated data Inverter mains connection 400 V, Self-ventilated motors Motor m850-S190/S3000 m850-S190/M3000 m850-S190/L2520 Standstill torque 27.0 46.0 67.0 Rated torque 16.0 24.0 35.0 rated Max. torque 71.0 Rated speed 3000 3000 2520 rated Max. speed 4500 4500 4500 Rated power rated Standstill current...

  • Page 146: Torque Characteristics

    Torque characteristics Torque characteristics The torque/speed characteristic for your motor/inverter combination can be found on the Internet: http://www.lenze.com à Product Finder à M-n characteristics The following data apply to a mains voltage 3 x 400 V of the inverter. m850-S120/S3960...
  • Page 147 Motor data Torque characteristics m850-S120/L3960 = 4 V = 36 V = 3x I = 2x I 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 r/min m850-S140/S3240 = 4 V = 36 V = 2x I 1000 1500 2000...
  • Page 148 Motor data Torque characteristics m850-S140/M3240 = 4 V = 36 V = 3x I = 2x I 1000 1500 2000 2500 3000 3500 4000 4500 5000 r/min m850-S140/L3240 = 4 V = 36 V = 3x I = 2x I 1000 1500 2000...
  • Page 149 Motor data Torque characteristics m850-S190/S3000 = 4 V = 36 V = 3x I = 2x I 1000 1500 2000 2500 3000 3500 4000 r/min m850-S190/M3000 = 4 V = 36 V = 3x I = 2x I 1000 1500 2000 2500 3000...
  • Page 150 Motor data Torque characteristics m850-S190/L2520 = 4 V = 36 V = 3x I = 2x I 1000 1500 2000 2500 3000 3500 4000 r/min...

  • Page 151: Environmental Notes And Recycling

    Lenze products and their packaging: Lenze products are partly subject to the EU Directive 2011/65/EU on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS). This is documented accordingly in the EU declaration of conformity and with the CE mark.

  • Page 152: Appendix

    Appendix Good to know Approvals and directives Appendix Good to know Approvals and directives China Compulsory Certification documents the compliance with the legal product safety requirements of the PR of China - in accordance with Guobiao standards. CSA certificate, tested according to US and Canada standards Union Européenne documents the declaration of the manufacturer that EU Directives are complied with.

  • Page 153: Operating Modes Of The Motor

    Appendix Good to know Operating modes of the motor Operating modes of the motor In continuous operation a motor reaches its permissible temperature limit if it outputs the rated power dimensioned for continuous operation. However, if the motor is only subjected to load for a short time, the power output by the motor may be greater without the motor reaching its permissible temperature limit.

  • Page 154: Enclosures

    Appendix Good to know Enclosures Enclosures The degree of protection indicates the suitability of a motor for specific ambient conditions with regard to humidity as well as the protection against contact and the ingress of foreign particles. The degrees of protection are classified by EN 60529. The first code number after the code letters IP indicates the protection against the ingress of foreign particles and dust.
  • Page 156 © 06/2021 · 2.0 · www.Lenze.com...

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