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Summary of Contents for Lenze IE2 g500-H
- Page 1 Mounting and switch-on instructions EN Geared motors IE2 g500-H / m550-H helical geared motor generation B IE3 g500-H / m550-P helical geared motor generation B...
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Page 3: Table Of Contents
Contents Contents About this document Document description Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards Product information Identification of the products Nameplates Product codes Equipment Transport Storage Mechanical installation Important notes Preparation Installation Mounting positions... - Page 4 Contents Technical data Standards and operating conditions Conformity and approvals Protection of persons and device protection EMC data Environmental conditions Motor data Rated data Ecodesign regulation Environmental notes and recycling...
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Page 5: About This Document
The documentation must always be complete and in a perfectly readable state. • Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads... -
Page 6: Notations And Conventions
About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools... -
Page 7: Safety Instructions
Safety instructions Safety instructions Disregarding the following basic safety measures and safety information may lead to severe personal injury and damage to property! Observe all specifications of the corresponding documentation supplied. This is the precondition for safe and trouble-free operation and for obtaining the product features specified. -
Page 8: Basic Safety Instructions
The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described. -
Page 9: Application As Directed
Safety instructions Application as directed Application as directed The product must only be actuated under the operating conditions and power limits • specified in this documentation. The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive. • The product is not classed as a machine under 2006/42/EC: Machinery Directive. •... -
Page 10: Residual Hazards
Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system. - Page 11 Safety instructions Residual hazards Motor protection Version with plug: • Never disconnect the plug when energized. The plug could be destroyed. Switch off the voltage supply or disable the inverter prior to disconnecting the plug. Installed thermal detectors are no full protection for the machine. •...
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Page 12: Product Information
Product information Identification of the products Nameplates Product information Identification of the products Nameplates The nameplate is attached to the motor. - Page 13 11.5 11.6 11.7 11.8 11.9 13.1 13.2 13.3 Position Contents Position Contents Manufacturer Motor code for Lenze frequency inverter Country of production Gearbox output data Approvals 13.1 Output torque Standards 13.2 Output speed Motor type 13.3 Load capacity Gearbox data...
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Page 14: Product Codes
Product information Identification of the products Product codes Product codes Gearbox product code Example Product type Gearboxes Product family Generation Gearbox type Helical gearbox Output torque 45 Nm 100 Nm 140 Nm 210 Nm 320 Nm 450 Nm 600 Nm 850 Nm 1500 Nm 3000 Nm... - Page 15 Product information Identification of the products Product codes Motor product code Example Product type Motor Product family Version Efficiency class Size Overall length Short Medium Long Number of poles 4-pole Degree of protection IP54/IP55 IP65/IP66 Cooling Self-ventilation Forced ventilation Brake Without Spring-applied brakes Feedback...
- Page 16 Product information Identification of the products Product codes Product code feedbacks Example 1024 Meaning Variant Product code Product family Resolver Resolver for safety function Incremental encoder Incremental encoder with commutation signal Absolute value encoder, singleturn Absolute value encoder, multiturn Number 2-pole Resolver for servo motors 2-pole Resolver for three-phase AC motors...
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Page 17: Equipment
Product information Equipment Equipment The following figure provides an overview of the elements and connections on the product. Their position, size and appearance may vary. Ventilation (depending on the mounting position) Oil filler plug (depending on Temperature monitoring the mounting position) Oil control plug (depending on the mounting position) -
Page 18: Transport
Transport Transport Ensure appropriate handling. • Make sure that all component parts are securely mounted. Secure or remove loose • component parts. Only use safely fixed transport aids (e.g., eye bolts or support plates). • Do not damage any components during transport. •... - Page 19 Transport Thread Load carrying 1200 1800 capacity...
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Page 20: Storage
Storage Storage Storage up to one year: Observe the climatic conditions according to the technical data • 4Environmental conditions ^ 61 Store in a dry, low-vibration environment (V < 0.2 mm/s) without aggressive atmosphere • in the interior Protect from dust, shocks and sunlight •... -
Page 21: Mechanical Installation
Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, • lacquers and plastics. Lenze offers special surface and corrosion protection in this case. • Only install the gearbox in the mounting position shown. •... -
Page 22: Installation
Mechanical installation Installation Mounting positions Installation The mounting surfaces must be plane, torsionally rigid and free from vibrations. • The mounting areas must be suited to absorb the forces and torques generated during • operation. Ensure an unhindered ventilation. • For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the •... -
Page 23: Ventilation
Mechanical installation Installation Ventilation Ventilation No ventilation is required for the gearboxes g500-H45 … H210. The gearbox g500-H210 can optionally be fitted with ventilation units. From g500-H320 onwards, the gearboxes are supplied with ventilation units as standard. Gearboxes that are delivered with a ventilation unit are provided with a label. Remove the transport locking device on the vent valve before initial commissioning. - Page 24 Mechanical installation Installation Ventilation Mounting position M4 (C) Mounting position M5 (F) Mounting position M6 (E) Filling and ventilation Control ① ② Drain g500-H210 ① g500-H320 ② g500-H450...
- Page 25 Mechanical installation Installation Ventilation g500-H600 ... H3000 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Control Drain...
- Page 26 Mechanical installation Installation Ventilation Mounting position M4 (C) Mounting position M5 (F) Mounting position M6 (E) Filling and ventilation Control Drain Gearbox with oil compensation reservoir for mounting position M4 (C) In order to guarantee a reliable lubrication of the toothed parts in mounting position M4 (C) (motor is on the gearbox vertical from the top), a high filling level is required in the gearbox.
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Page 27: Dimensions
Mechanical installation Dimensions Dimensions Dimensions are contained in the configuration document. -
Page 28: Mounting
Mechanical installation Mounting Mounting Transmission elements Fit or remove transmission elements only using suitable equipment. • For fitting the transmission elements use the center hole in the shaft. • Avoid impacts and shocks. • In case of a belt drive, tension the belt in a controlled manner according to manufacturer •... -
Page 29: Product Extensions
Mechanical installation Mounting Product extensions Product extensions Assembly of lockable manual release lever in operating position Cheese head screw with hexagon nut Manual release lever Manual release shackle Fan cover Terminal block How to mount the manual release lever 1. Screw the cheese head screw with hexagon nut (1) loosely into the terminal block (3). 2. - Page 30 Mechanical installation Mounting Product extensions Handling of lockable manual release lever NOTICE ▶ Only lock the hand release in the service position for service work! ▶ The manual release must not be locked in the service position during operation, otherwise the brake could be damaged! ▶...
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Page 31: Electrical Installation
Reduction of the DC-bus voltage (threshold for brake chopper voltage) • Use of filters, chokes • Use of special motor cables • Preparation EMC-compliant wiring The EMC-compliant wiring is described in detail in the documentation of the Lenze inverters. -
Page 32: Motor Connection
Electrical installation Motor connection Motor connection To connect the motor correctly, you must follow: The notes in the terminal box of the motor. • The notes in the configuration document of the motor. • The technical data on the motor nameplate. •... -
Page 33: Connection Via Terminal Box
Electrical installation Motor connection Connection via terminal box Connection via terminal box Observe the notes on wiring, data on the nameplate, and the connection diagram in the terminal box. The connection must ensure a continuous and safe electrical supply: No protruding wire ends •... - Page 34 Electrical installation Motor connection Connection via terminal box Tightening torques for cover screw connections and cable glands The opening cutouts for the cable glands are closed with plugs. In the case of the blower terminal box, the opening is only arranged on one side.
- Page 35 Electrical installation Motor connection Connection via terminal box Power connection Bridge arrangement Y/Δ circuit Terminal box, power Contact Name Meaning PE conductor Motor winding phase DC brake connection Terminal box, DC brake Contact Name Meaning Brake + Brake - AC brake connection Switching contact - DC switching Terminal box, AC brake Contact...
- Page 36 Electrical installation Motor connection Connection via terminal box Terminal box, incremental encoder HTL/TTL Contact Name Meaning + UB Supply + Mass A/+COS Track A / + COS A¯ A¯/Ref COS Track A inverse /-COS B/+SIN Track B / +SIN B¯ B¯/Ref SIN Track B inverse/-SIN Zero track / + RS485...
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Page 37: Connection Via Icn Connector
Electrical installation Motor connection Connection via ICN connector Connection via ICN connector Position of the connections Position Meaning Note ICN-M23 connector, 6-pole • Power connection • Brake connection • PE connection In addition to ICN-M23 connector , 8-pole: If feedback is present, the PT1000 temperature sensor is wired in •... - Page 38 Electrical installation Motor connection Connection via ICN connector ICN-M23 connector assignment 8-pole ICN M23 8-pole Contact Name Meaning Power phase U PE conductor Power phase W Power phase V TB1 / TP1 / R1 Temperature monitoring: TCO TB2 / TP2 / R2 Temperature monitoring: TCO BD1 / BA1 Brake DC +/AC ≤...
- Page 39 Electrical installation Motor connection Connection via ICN connector ICN-M23 connector assignment Incremental and SinCos absolute value encoder Hiperface© Code 20° ICN M23 for incremental and SinCos absolute value encoders Hiperface Contact Name Meaning Track B / +SIN A¯ Track A inverse /-COS Track A / + COS Supply + Mass...
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Page 40: Connection Via M12 Connector
Electrical installation Motor connection Connection via M12 connector Assembly of ICN connectors NOTICE Live cables! Possible destruction of the connector. ▶ Never remove connector when voltage is being applied! ▶ Disable inverter before removing the connector! NOTICE Loss of the protection class due to incorrect mounting! Malfunctions may occur. -
Page 41: Connection Via Han Connector
Electrical installation Motor connection Connection via HAN connector Connection via HAN connector Position of the connections Note Meaning Power connection Brake connection PE connection Connection of temperature monitoring Additionally for HAN-Modular: • Rectifier connection HAN 10E connector The motor connection is specified in the counter plug. The connector is only suitable for motors with the connection method Y/Δ. - Page 42 Electrical installation Motor connection Connection via HAN connector HAN modular connector The motor connection is specified in the terminal box. HAN modular 16 A pin assignment HAN modular 16 A Module Contact Name Meaning Motor winding phase Blank module TKO+PT1000 Temperature monitoring +/AC Brake...
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Page 43: Commissioning
• CLP HC 220 Food-compatible oil • CLP HC 220 USDA H1 Note At an ambient temperature generally over +30 °C: • The application case must be checked by Lenze. Low-temperature Ambient temperature -30 °C … +10 °C Lubricant Food-compatible oil •... -
Page 44: Before Initial Switch-On
Commissioning Before initial switch-on Before initial switch-on That the drive does not show any visible signs of damage. • Is the mechanical fixing o.k.? • Is the electrical connection ok? • Are all rotating parts and surfaces that may become hot protected against contact? •... -
Page 45: Maintenance
Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions. Possible consequences: damage to property and/or injury to persons. ▶ The safety encoder may only be repaired or replaced by the Lenze service or its authorised persons. -
Page 46: Maintenance Intervals
Maintenance Maintenance intervals Maintenance intervals Geared motor/gearbox Time interval Measures Description of the operations After assembly and after 3 hours , check fastening. Check all fixing screws on the gearbox (foot, flange and shrink disc fixing ...) for tightness. On the first day, then every General check Pay attention to unusual operating noises, vibrations and impermissibly high month... - Page 47 Maintenance Maintenance intervals Determine change intervals for lubricants 1. Measure the lubricant temperature at the drain plug 2. Add 10 C 3. Determined the change interval from the diagram Position Of the drain plug 4Ventilation ^ 23 1000 50000 10000 Oil sump temperature [°C] Synthetic oil: CLP HC/CLP PG Change interval in operating hours [h]...
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Page 48: Maintenance Work
Maintenance Maintenance work Maintenance work Check the oil level NOTICE ▶ Check the oil level in cold condition! Check the oil level by means of the displayed dipsticks. Depending on the gearbox type and the mounting position (M1 ... M6), make these according to the following templates. The gearbox type and mounting position are indicated on the nameplate. - Page 49 Maintenance Maintenance work Gearbox G50BH121 ... H145 Template: Dipsticks for G50BH121...
- Page 50 Maintenance Maintenance work Template: Dipsticks for G50BH132...
- Page 51 Maintenance Maintenance work Template: Dipsticks for G50BH145 How to check the lubricant level: 1. Remove the control screw at the marked position.4Ventilation ^ 23 2. Insert the dipstick through the threaded hole. Observe the position of the dipstick in the template! 3.
- Page 52 Maintenance Maintenance work Gearbox G50BH160 ... G50BH314 How to check the lubricant level: 1. Remove the control screw at the marked position.4Ventilation ^ 23 2. Insert auxiliary tool through the threaded hole. 3. Carefully pull out the auxiliary tool and determine the lubricant level. The lubricant level may be between the threaded hole and dimension "x".
- Page 53 Maintenance Maintenance work Change lubricant NOTICE Change from standard lubricant CLP or CLP HC to food grade lubricant CLP ... USDA H1. The drain holes do not always allow complete draining of the gearbox. A residual amount of the lubricant may remain in the gearbox. ▶...
- Page 54 Maintenance Maintenance work Maintenance work at the spring-applied brake NOTICE ▶ Brakes with defective armature plates, springs or flanges must be completely replaced. ▶ Before carrying out maintenance work, identify the brake and motor protection type from the nameplate. 4Nameplates ^ 12 Before working on the brake, remove the integral fan cover or blower cover on the motor.
- Page 55 Maintenance Maintenance work Spring-applied brake ABR IP65/66 Spring-applied brake HBR IP54/55 Spring-applied brake ABR IP54/55 Stator Sleeve bolt with hexagon Armature plate Sealing plug Cheese head screw Air gap How to check the air gap: 1. Do not energize the brake. 2.
- Page 56 Maintenance Maintenance work Holding brake HBR Brake Braking torque is static Air gap L,max HBR 06 0.2 ±0.1 HBR 08 HBR 10 HBR 12 0.3 ±0.1 HBR 14 HBR 16 +0.10 HBR 18 -0.05 Application brake ABR, protection class IP54/55 Brake Tightening torque Air gap...
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Page 57: Repair
First check the possible causes of malfunction according to the 4Diagnostics and fault • elimination ^ 58 If the fault cannot be remedied using one of the measures listed, please contact the Lenze • service department. The contact data can be found on the rear of this documentation. -
Page 58: Diagnostics And Fault Elimination
If faults occur during the operation of the drive, the table below helps you to identify the causes. If it is not possible to remedy the fault using the measures listed, please contact the Lenze service department. Error Possible cause... - Page 59 Diagnostics and fault elimination Malfunctions For resistance measurement, observe the data on the brake nameplate. Trouble Possible cause Remedy Brake does not release, Coil is interrupted Measure the resistance of the coil with a multimeter: Air gap is not zero •...
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Page 60: Technical Data
Technical data Standards and operating conditions Conformity and approvals Technical data Standards and operating conditions Conformity and approvals Conformities ErP Directive and associated regulations on the environmentally compatible design of electric 2009/125/EC motors 2011/65/EU RoHS Directive 2006/42/EC Machinery Directive, only relevant for (permissible) safety components such as encoder or brake 2014/35/EU Low-Voltage Directive 2014/30/EU... -
Page 61: Environmental Conditions
Technical data Standards and operating conditions Environmental conditions Environmental conditions Energy efficiency High Efficiency Class IE2 EN 60034-30-1 Premium Efficiency IE3 class Climate Storage EN 60721-3-1 1K3 (-25 ... +60 °C) Transport EN 60721-3-2 2K3 (-25 ... +70 °C) EN 60721-3-3 3K3 (0 ... -
Page 62: Motor Data
Technical data Motor data Rated data Motor data Rated data Rated data 50 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.12 0.18 0.25 0.37 0.55 rated Rated speed 1415 1400 1390 1425 1430 rated Max. speed 4500 4500 4500 4500... - Page 63 Technical data Motor data Rated data Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 0.75 rated Rated speed 1455 1465 1465 1470 1470 1470 rated Max. speed 4500 4500 4500 4500 4500 4500 Rated voltage Delta rated, Δ Stern rated, Y Rated current...
- Page 64 Technical data Motor data Rated data Rated data 60 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.12 0.18 0.25 0.37 0.55 rated Rated speed 1725 1715 1710 1735 1740 rated Max. speed 4500 4500 4500 4500 4500 Rated voltage Star rated, Y...
- Page 65 Technical data Motor data Rated data Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 0.75 rated Rated speed 1760 1770 1770 1775 1770 1775 rated Max. speed 4500 4500 4500 4500 4500 4500 Rated voltage Star rated, Y Rated current 460 V 1.40...
- Page 66 Technical data Motor data Rated data Rated data 87 Hz Motor M55BH 063S04 063M04 063L04 071M04 071L04 Rated power 0.21 0.33 0.45 0.66 rated Rated speed 2525 2505 2500 2535 2540 rated Max. speed 4500 4500 4500 4500 4500 Max. torque 3.20 4.90 6.90...
- Page 67 Technical data Motor data Rated data Motor M55BP 080M04 090M04 090L04 100M04 100L04 112M04 Rated power 1.35 7.35 rated Rated speed 2565 2575 2575 2580 2580 2580 rated Max. speed 4500 4500 4500 4500 4500 4500 Max. torque 19.7 28.7 39.1 57.2 78.0...
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Page 68: Ecodesign Regulation
Efficiency at 50 % rated load 54.9 56.4 62.5 69.5 70.4 69.5 70.8 Efficiency level Manufacturer's name Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial registration Hannover HRB 204803 number Product’s model identifier M55BH063S04 M55BH063M04 M55BH063L04 M55BH071M04 Number of poles of the... - Page 69 Efficiency at 50 % rated load 87.9 88.3 88.5 89.8 90.1 90.3 90.2 Efficiency level Manufacturer's name Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial registration Hannover HRB 204803 number Product’s model identifier M55BP100M04 M55BP100L04 M55BP112M04 M55BP132M04 Number of poles of the...
- Page 70 93.6 η Efficiency at 50 % rated load 93.7 93.6 Efficiency level Manufacturer's name Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial registration Hannover HRB 204803 number Product’s model identifier M55BP180L04 Number of poles of the motor...
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Page 71: Environmental Notes And Recycling
Lenze products and their packaging: Lenze products are partly subject to the EU Directive 2011/65/EU on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS). This is documented accordingly in the EU declaration of conformity and with the CE mark. - Page 72 Lenze SE Postfach 101352 · 31763 Hameln Hans-Lenze-Straße 1 · 31855 Aerzen GERMANY Hannover HRB 204803 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com © 04/2021 · · 3.0 · www.Lenze.com...
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