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INSTALLATION MANUAL
Level of Difficulty
Moderate
All hardware listed below will be
provided when ordering a kit number.
If ordering a replacement center or
side extentions you will receive the
hardware listed for that part only.
Center Section Parts List
1
TrailChaser
center section
™
1
C-channel bracket
2
Hex bolt, M14
8
Flat washer, M14
8
Lock washer, M14
8
Button head screws, M6
6
Lock nut, M6
2
Cable ties
1
License plate bracket
1
License plate bracket cover
Corner Parts List
1
Driver / left corner
1
Passenger / right corner
1
Driver / left side bracket
(not used on Jeep JL)
1
Passenger / right side bracket
(not used on Jeep JL)
4
Hex bolt, M10 x 35mm
8 / 6*
Hex bolt, M10 x 30mm
4
Button head bolt, M10 x 40mm
20 / 16* Flat washer, M10 x 20mm
8
Flat washer, M10 x 27mm
16 / 14* Lock washer, M10
12 / 10* Nut, M10
2
LED work light (#1501252)
(side extensions with LEDs only)
* Quantities listed are dependent on the side
extension option (without LEDs / with LEDs)
Note: All hardware may not be used
Tools Required
Torque wrench
Ratchet
Socket set
Level
Wrench set
Drill
Small screwdriver
Drill bit, .25"
Hex key set
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ARIESAUTOMOTIVE.COM
Product Photo (available with or without LED lights, see table below for configurations)
Rear TrailChaser
Kit#
2082082
2082083
2082080
2082081
All TrailChaser
Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
To protect the product, wax after installing. Regular waxing is recommended
to add a protective layer over the finish. Do not use any type of polish or wax
that may contain abrasives that could damage the finish.
For polished, gloss and other smooth finishes,
polish may be used to clear small scratches and scuffs on the finish.
Mild automotive detergent may be used to clean the product. Do not use dish detergent, abrasive
cleaners, abrasive pads, wire brushes or other similar products that may damage the finish.
Periodic inspection of all wires and connections should be
performed to ensure there is no visible damage or loose connections.
CAUTION: Improper electrical installation may result in personal injury. Unless you
are familiar with the installation and handling of electrical systems, have this step
performed by someone who has that familiarity.
Refer to the table to the left when securing hardware during the
installation process to help prevent damage to the product or vehicle.
•
NEED ASSISTANCE?
•
877.287.8634
2082083 aluminum
2082081 steel
2082082 aluminum
2082080 steel
Kits & Components
™
Material
Center#
Aluminum
2081025
Aluminum
2081025
Steel
2081024
Steel
2081024
bumpers and components are finished with a textured black powder coat
™
•
RA
•
PAGE 1
LED lights included
LED lights not included
Side#
LED Lights
2081221
Not included
2081223
Included
2081220
Not included
2081222
Included
REAR
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Table of Contents
Related Manuals for Aries 2082082
Summary of Contents for Aries 2082082
- Page 1 Hex bolt, M14 Flat washer, M14 Lock washer, M14 Button head screws, M6 Lock nut, M6 Cable ties License plate bracket 2082082 aluminum License plate bracket cover 2082080 steel LED lights not included Corner Parts List Driver / left corner Rear TrailChaser Kits &...
- Page 2 Torque Specifications M10 bolt 33 ft-lbs. M12 bolt 58 ft-lbs. M14 bolt 93 ft-lbs. Use above torque setting unless otherwise noted Step 1 Remove the factory mud guards on each side of the Jeep by removing the three bolts securing each mud guard in place. Step 2 Remove the side braces on each side of the Jeep by removing the four bolts...
- Page 3 Step 4 Remove the four bolts securing the tow hook on the driver side. The tow hook will not be reinstalled. Remove the two large bolts on the passenger- side frame. Note: The six large bolts from the tow hook and the frame will be re-used for the bumper installation.
- Page 4 Step 8 Take the C-channel bracket and place it into the passenger side frame of the Jeep. Make sure the nuts in the C-channel align with the holes in the bottom of the Jeep frame. Step 9 With assistance, lift the bumper into place Step 10 With the bumper held in place, secure...
- Page 5 Step 12 Use the four remaining factory bolts, lock washers and flat washers to secure the bumper to the frame of the vehicle on the driver and passenger side. Snug the fasteners, but do not fully tighten. Step 13 Tighten the four bolts on the bottom of the driver and passenger side of the vehicle.
- Page 6 Step 15 Route the factory wiring harness for the license plate light through the large hole on the driver side of the bumper. Connect the wiring harness to the license plate light and place it in the license plate bracket cover. Step 16 Re-using the factory fasteners, secure the license plate light to...
- Page 7 Step 17 Fasten the license plate to the license plate bracket using four M6 button head cap screws and lock nuts. Once all four fasteners have been started, tighten them all. Step 18 Reconnect the wiring harness and test the function of the license plate light. Use the provided cable ties to fasten any loose wiring to the body of the Jeep.
- Page 8 Step 21 With the bumper installed, periodic inspections should be performed to ensure all mounting hardware remains tight. Congratulations on the installation of your new ARIES rear TrailChaser bumper. ™ To protect your investment, see the 'Notes and Maintenance' section on the first page of this instruction manual.
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