Ulvac G-TRAN Series Instruction Manual
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Ulvac G-TRAN Series Instruction Manual

Multi ionization gauge sensor unit
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Vacuum Gauge
Instruction Manual
Multi Ionization Gauge Sensor unit
Analog Output Type
Serial Communication Type Model ST200-R
This manual is intended for products with serial numbers below or later.
Please read this manual before using this product and keep it in a
safe place so that you can use it at any time.
ULVAC,Inc. Components Division
https://www.ulvac.co.jp/en/
G-TRAN series
(Option)
ST200-A: S/N 00001～
ST200-R: S/N 00001～
I
No.SK00-9664-EI-013-00
Model ST200-A
(Option)

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  • Page 1 No.SK00-9664-EI-013-00 Vacuum Gauge Instruction Manual G-TRAN series Multi Ionization Gauge Sensor unit Analog Output Type Model ST200-A Serial Communication Type Model ST200-R (Option) (Option) This manual is intended for products with serial numbers below or later. ST200-A: S/N 00001～ ST200-R: S/N 00001～...

  • Page 2: Before Using This Product

    The copyright of the instruction manual belongs to ULVAC, Inc. No part of the instruction manual may be copied without our permission.

  • Page 3: Safety Precautions

    Safety precautions To use the G-TRAN series sensor unit (hereinafter referred to as this unit) safely, please be sure to read the instruction manual and the following safety precautions: Power shutoff *WARNING* If this unit is damaged, shut off the power immediately. Failure to do so may cause fire or electric shock.
  • Page 4 Check power supply polarity Before turning on the power supply, ensure that the polarities of this unit's *WARNING* operating voltage and the supply voltage are correct. If the wrong polarities are connected, it may damage this unit and the equipment connected to it or cause a fire.

  • Page 5: Revision History

    Revision history Date Number Reason 2021/03/03 First edition...

  • Page 6: Table Of Contents

    Table of contents BEFORE USING THIS PRODUCT ........II SAFETY SYMBOL MARKS ..........II SAFETY PRECAUTIONS ..........III REVISION HISTORY ..........V TABLE OF CONTENTS ..........VI 4.6. SAU I/O ....17 CONNECTOR DEDICATED APPLICATION ....1 POWER SUPPLY INTERNAL CIRCUIT ..18 SPECIFICATION .......
  • Page 7 10.1. (ST200-A ST200-A ......33 ONTROL OUTPUT SIGNAL ......27 14.2. ST200-A ...33 ONLY ERO POINT ADJUSTMENT OF 10.2. 14.3. ST200-R ....33 ERIAL COMMUNICATION OUTPUT SIGNAL DJUSTMENT OF (ST200-R ) ......27 ONLY HOW TO USE SERIAL COMMUNICATION 10.3. (ST200-A ) 28 ENSOR ERROR SIGNAL ONLY （ST200-R）...
  • Page 8 Writing address setting .. 39 ....52 SENSITIVITY COEFFICIENT Reading communication WARRANTY ......55 speed ......40 Writing communication EC DECLARATION OF CONFORMITY ..57 speed ......40 CERTIFICATE OF CONTAMINATION ..58 Enabling checksum confirmation ....... 40 DIAGRAMS ......59 Disable checksum 22.1.

  • Page 9: Dedicated Application

    SH200 and ST200 series can check various settings and status using the dedicated applications below. Please refer to the application instruction manual for details. ・UL-MOBI_Windows (Supported OS：Windows 10 64bit or later) ・UL-MOBI_Andoroid (Supported OS：Android 6.0 or later) Download: UL-MOBI_Android Google Play UL-MOBI_Windows https://www.ulvac.co.jp/download/en/application/ UL-MOBI_Windows Instruction manual https://www.ulvac.co.jp/download/en/application/ UL-MOBI UL-MOBI Function Note...

  • Page 10: Specification

    Specification The Multi ionization gauge sensor unit ST200 is a vacuum gauge that can measure the high vacuum pressure by connecting a dedicated sensor unit (triode gauge type). The following three types of interfaces are available. Users can select the specification that best suits the communication protocol.

  • Page 11: Unpacking And Checking Accessories

    2.1. Unpacking and checking accessories When the product arrives, please unpack, and check the product. Also, please check for any damage from transportation and make sure that there are all accessories. Accessories Multi ionization gauge sensor unit ST200 (main unit) ※...

  • Page 12: Separately

    2.2. ST200 standard specifications Name Multi ionization gauge sensor unit Type Analog output type Serial communication type Model ST200-A ST200-R Compatible sensor SWT-16 (NW16), SWT-25 (NW25): 1 Compatible Pirani gauge SWU ※SWU and SPU cannot operate measuring unit Pirani gauge SPU together.
  • Page 13 Heating Sensor only 150℃ (with controller ST200 removed) temperature Sensor flange part 80℃ (only when the main unit is installed horizontally, the controller ST200 ambient temperature is 50℃ or less) ※ When heating, deviations from specifications, such as accuracy, is observed. Operating humidity 15% to 80% (no condensation) range...

  • Page 14: Specifications

    2.3. ST200 stand-alone mode standard specifications Measurable 1.0×10 Pa to 1.0×10 pressure range Accuracy (N 1.0×10 Pa to 3.0×10 Pa: ±10% POWER LED status White : Start up Blue : Normal operation Green : Filament is on Blinking Red: Power failure Control input FIL ON/OFF, DEGAS ON/OFF signal...

  • Page 15: Standard Specifications

    2.5. SPU combination mode (ST200+SPU) standard specifications Measurable 1.0×10 Pa～1.0×10 pressure range When pressure drops: SPU indicates 2Pa or lower, SPU ⇒ST200 When pressure rises: SPU indicates 3Pa or higher, ST200⇒SPU ※ ST200 measurement can be forcibly turned off with the control signal.
  • Page 16 2.6. SAU combination mode (ST200+SWU/SPU+SAU) standard specifications Measurable 1.0×10 Pa to 1.0×10 pressure range When pressure drops: SAU indicates 10000Pa or lower, SAU ⇒ SWU/SPU SWU/SPU indicates 2Pa or lower, SWU/SPU ⇒ ST200 When pressure rises: SWU/SPU indicates 3Pa or higher, ST200 ⇒...

  • Page 17: Handling Precautions

    Handling precautions *Note* Please read this chapter before using this unit. 3.1. Precautions on operating environment Ensure ventilation Do not place this unit in a sealed container. Install it in a place where ventilation is ensured. Sealing it may increase the temperature of the electronic components in the power supply and shorten its life.

  • Page 18: Precautions On Power Supply

    3.2. Precautions on power supply Power supply This unit must be connected to a power supply or an evaluation unit that is ground- protected and complies with the standard for PELV (EN/IEC 60204-1). Also, install this unit with a fuse to connect. If the voltage supplied to this unit is less than DC20V, it will not indicate the accurate pressure.

  • Page 19: Operation

    Repair Please contact the distributor, ULVAC, or service offices indicated in the instruction manual for repair. Disposal Please dispose of this unit according to the local regulations. In particular, if the sensor unit is used in an atmosphere that may pose a danger to humans, please use a specialized disposal company to dispose of it.

  • Page 20: Name Of Each Part And Its Function

    Name of each part and its function 4.1. Controller section ST200-A/R Fig. 4-1 Diagram of the mechanism part Name Function Fitting screw to the hood of I/O Connector ① I/O connector (D-sub15 pin(male), M2.6 screw) Screw to fix the sensor (hexagon socket head locking screw M3) Sensor unit ②...

  • Page 21: Panel Section St200-A/R

    4.2. Panel section ST200-A/R Fig. 4-2 ST200-A/R diagram of the panel section Name Function I/O connector for power supply and various data signals ① I/O connector (D-sub15 pin(male), M2.6 screw) Connector to connect with PC or smartphone (setpoint setting) ② USB connector (USB type-C) Connector to connect with pirani gauge detection unit SWU or SPU (MINI I/O...
  • Page 22 4.3. I/O connector analog output type ST200-A Fig. 4-3 Analog output type ST200-A I/O connector pin layout (D-sub15 pin(male), M2.6 screw) This Unit Function ※ number Power supply Power supply for driving this unit (DC20V to 28V) It outputs a pressure protection signal or Sensor error a signal when an error occurs, such as (Lo output)

  • Page 23: I/Oconnector Serial Communication Type

    4.4. I/O connector serial communication type ST200-R Fig. 4-4 Serial communication type ST200-R I/O connector pin layout (D-sub15 pin(male), M2.6 screw) This Unit Function ※ number Power supply Power supply for driving this unit (DC20V to 28V) RS232C RxD RxD of RS-232C Terminating resistor Terminating resistor for RS-485.

  • Page 24: Swu/Spu I/O Connector

    4.5. SWU/SPU I/O connector Fig. 4-5 SWU/SPU I/O connector pin layout (Mini I/O plug) Pin number This Unit Function Power supply DC+5V Power supply for driving this unit (DC5V) Ground for this unit Power supply DC+5V Power supply for driving this unit (DC5V) Communication terminal Communication for pressure...

  • Page 25: Sau I/Oconnector

    4.6. SAU I/O connector Fig. 4-6 SAU I/O connector pin layout (Mini I/O plug) Pin number This Unit Function Power supply DC+15V Power supply for driving this unit (DC15V) Ground for this unit Power supply DC+15V Power supply for driving this unit (DC15V) Measured value output Pressure signal voltage...

  • Page 26: Power Supply Internal Circuit

    Power supply internal circuit This chapter explains the power supply input section of this unit. ※ The signal GND [Pin15 and Pin10] is the ground for signals such as measured value output, setpoints, and serial communications. ※ The power supply GND [Pin9] and signal GND [Pin15] become one common GND after passing through the filter internally.

  • Page 27: Sau Combination Mode Only

    Status of each LED 7.1. POWER LED status（common for ST200-A/R） The status of POWER LED is shown in the table below. Status Note White Start up In the combination mode, Power on, ST200 filament is LED is blue when the Blue pressure reaches the pirani gauge measurement area.

  • Page 28: Control Input Signal

    Control input signal This chapter explains the input signal to this unit. The analog output type inputs a signal by an open collector. The communication type ST200-R uses serial communication to control. 8.1. Control input signal (ST200-A only) Contact capacity *Note* The capacity of the external contact should be greater than or equal to the input power supply voltage or greater than DC30V/10mA.

  • Page 29: Fil On/Off Signal

    8.2. FIL ON/OFF signal FIL ON/OFF signal *Note* How to use ST200 FIL ON/OFF signal differs between the ST200 stand- alone mode and the combination mode. Pressure when the filament is on *Note* Please note that if ST200 filament turns on under high pressure, the filament will break.

  • Page 30: A/R

    Measured value output（common to ST200-A/R） This unit outputs the measured pressure as a voltage signal of DC 0V to 10V. I/O connector: Pin8 [measured value output+] – Pin15[GND] 9.1. Pressure conversion formula Use the following formula to convert to pressure. P = 10 ^ { ( V - 7.25 ) / 0.75 + k } ⇔...

  • Page 31: St200+Swu Measured Value Output

    9.3. ST200+SWU measured value output The measured value output in several statuses that can occur during a measurement is shown in Table 9-2 below. Table 9-2 Measured value output status Operating status Measured value output voltage Voltage corresponding to the measurement Normal measurement pressure: 2.0V to 9.5V 1×10...

  • Page 32: St200+Spu Measured Value Output

    9.4. ST200+SPU measured value output The measured value output in several statuses that can occur during a measurement is shown in Table 9-3 below. Table 9-3 Measured value output status Operating status Measured value output voltage Voltage corresponding to the measurement Normal measurement pressure: 2.0V to 8.75V 1×10...
  • Page 33 9.5. ST200＋SWU(SPU)+SAU measured value output The measured value output in several statuses that can occur during a measurement is shown in Table 9-4 below. Table 9-4 Measured value output status Operating status Measured value output voltage Voltage corresponding to the measurement pressure: Normal measurement 2.0V to 9.5V Higher than atmospheric pressure...

  • Page 34: Simplified Conversion Table

    9.6. Simplified conversion table Exponents Output Output Mantissa (Pa) (Pa) voltage (V) voltage (V) ×10 -0.250 1.0×10 0.000 ×10 0.500 1.5×10 0.132 ×10 1.250 2.0×10 0.226 ×10 2.000 2.5×10 0.298 ×10 2.750 3.0×10 0.358 ×10 3.500 3.5×10 0.408 ×10 4.250 4.0×10 0.452 ×10...

  • Page 35: Control Output Signal

    Control output signal This chapter explains the signals that ST200 outputs. The analog output type ST200-A outputs a signal by an open collector, and the communication type ST200-R outputs a signal by serial communication. 10.1. Control output signal (ST200-A only) ST200-A outputs sensor error and setpoint signals from the I/O connector in open collector format.

  • Page 36: Sensor Error Signal (St200-Aonly )

    10.3. Sensor error signal (ST200-A only) ST200-A outputs sensor error signal when each sensor has errors. When a sensor error occurs, the signal is Lo output, and the POWER LED lights up red, and the pressure signal output is 9.9V or higher. ST200 stand-alone mode Error POWER LED...

  • Page 37: Setpoint Operation Signal

    10.4. Setpoint operation signal (ST200-A only) The setpoint is a function that outputs a signal to the outside when the pressure drops below the set pressure. The set pressure value is called the "Setpoint." When the measured pressure value drops below the setpoint, this signal is Lo output. Refer to chapter 11 for details on how to set the setpoint.

  • Page 38: Setpoint Setting (St200-A Only)

    Setpoint setting (ST200-A only) The setpoint is a function that outputs a signal to the outside when the pressure drops below a set pressure. The set pressure value is called "Setpoint." When using the setpoint, follow the instruction to make the necessary settings. The factory default setting for ST200-A is 5.0×10 Pa for both set points 1, 2, and 11.1.

  • Page 39: Setpoint On/Off Pressure

    The password can be set to any four numbers. Download: UL-MOBI_Android Google Play UL-MOBI_Windows https://www.ulvac.co.jp/download/en/application/ UL-MOBI_Windows Instruction manual https://www.ulvac.co.jp/download/en/application/ Filament power monitoring signal This function outputs an on (Lo) signal when the power supplied to the ST200 filament exceeds the specified range.

  • Page 40: St200-R

    ② Press the filament key of the one channel display unit "ISG1" twice within 1 second. Please refer to the application manual for details. Download: UL-MOBI_Android Google Play UL-MOBI_Windows https://www.ulvac.co.jp/download/en/application/ UL-MOBI_Windows Instruction manual https://www.ulvac.co.jp/download/en/application/ 13.2. Zero point adjustment of ST200-A The zero point is automatically adjusted at 1,000Pa or less.

  • Page 41: Swu Atmospheric Pressure And Zero

    ② Press the filament key of the one channel display unit "ISG1" twice within 1 second. Please refer to the application manual for details. Download: UL-MOBI_Android Google Play UL-MOBI_Windows https://www.ulvac.co.jp/download/en/application/ UL-MOBI_Windows Instruction manual https://www.ulvac.co.jp/download/en/application/ 14.2. Zero point adjustment of ST200-A The zero point is automatically adjusted at 1.0×10 Pa or less.

  • Page 42: How To Use Serial Communication

    How to use serial communication （ST200-R） This chapter explains RS-232C and RS-485 of the serial communication type ST200-R. 15.1. Communication specifications RS-232C RS-485 Two-wire type Half-duplex Asynchronous ASCII code Data bit length 8 bit Stop bit 1 bit No parity ※1 Maximum cable length 15m Maximum cable length 30m...

  • Page 43: Baud Rate Setting

    The maximum number of connections per one line for RS-485 is 31 including the host.  The setting is valid at any time.  This address number is also used for RS-232C. Download: UL-MOBI_Android Google Play UL-MOBI_Windows https://www.ulvac.co.jp/download/en/application/ UL-MOBI_Windows Instruction manual https://www.ulvac.co.jp/download/en/application/...

  • Page 44: Standard Data Format

    Standard data format The following is the standard data format for sending and receiving. ･･････ Dn CHKH CHKL Colon Device address, higher(0～3) Device address, lower (0～9) Commands (upper/lower case-sensitive) Data Data Higher bits of status(state) Lower bits of status(state) CHKH Higher bits of checksum (0～9, A～F) CHKL Lower bits of checksum (0～9, A～F)

  • Page 45: Command

    15.3. Command Reading measurement values and status Command CHKH CHKL Return format from this unit to PC. ： AD0 ± CHKH CHKL  「X．XXE±XX」is the measured pressure value. e.g.1) 3.00E+03 ⇒ 3.00×10 e.g.2) 5.00E+00 ⇒ 5.00×10 e.g.3) 4.00E-01 ⇒ 4.00×10 ...

  • Page 46: Adjustment Command

    SAU/SWU/SPU zero point adjustment command Command CHKH CHKL  SAU zero point adjustment condition : SWU/SPU pressure is 1,000Pa or lower.  SWU/SPU zero point adjustment condition: SWU/SPU pressure is about 2Pa or lower. (1.0×10 Pa or lower recommended)  When the zero point is adjusted, 'o' is returned.

  • Page 47: Reading Setpoint2 Value

    Reading Setpoint2 Value Command CHKH CHKL Return format from this unit to PC. ： AD0 ± CHKH CHKL  "X.XXE±XX" contains the setpoint value. "±" can be "+" or "-". Writing setpoint1 value command : AD0 ± CHKH CHKL  "X.XXE±XX"...

  • Page 48: Reading Communication Speed

    Reading communication speed Command CHKH CHKL Return format from this unit to PC. ： AD0 CHKH CHKL  "n" indicates the following: 0: 38400 1: 19200 2: 9600 Writing communication speed Command : AD0 CHKH CHKL  "n" indicates the following: 0: 38400 1: 19200 2: 9600 ...

  • Page 49: Checksum

    Checksum The checksum is for checking whether the data is received normally. If the checksum is not added, this unit will not be able to receive the command. The checksum calculation is Xor(exclusive OR) from the address to the character before the checksum.

  • Page 50: Status Setting List

    15.4. Status setting list This shows the setting of the filament on and the degas on, errors, and setpoint status. When writing status Filament ON/OFF signal *Note* The use of the ST200 filament ON/OFF signal differs between the ST200 stand-alone mode and the combination mode. SH (Status/high bit) Status 〔38H〕...

  • Page 51: When Reading Status

    When reading status Filament ON/OFF signal *Note* The use of the ST200 filament ON/OFF signal differs between the ST200 stand-alone mode and the combination mode. The output of the Em.Valid OK signal varies depending on the mode setting. *Note* The output of the Em.Valid OK signal varies depending on the mode setting.

  • Page 52: Ascii Code Table

    15.5. ASCII code table Char Char Char Char 0x00 (nul) 0x20 (sp) 0x40 0x60 ‘ 0x01 (soh) 0x21 0x41 0x61 0x02 (stx) 0x22 “ 0x42 0x62 0x03 (etx) 0x23 0x43 0x63 0x04 (eot) 0x24 0x44 0x64 0x05 (enq) 0x25 0x45 0x65 0x06 (ack)

  • Page 53: Replacement Of Sensor

    Replacement of sensor Turn off the power supply. When replacing the sensor, be sure to turn off the power supply. Do *WARNING* not turn on the power until you finish the replacement. Inserting or removing the sensor with the power on may damage this unit and the equipment connected to it or cause a fire.

  • Page 54: Installation Tool

    16.2. Installation and removal mesh, etc. Tool The necessary tools are tweezers with a thin tip and gloves. Use clean tweezers and gloves. Removal of meshes and baffles Put it in gap such as tweezers or mesh and lift it slowly. Procedure ①...

  • Page 55: Troubleshooting

    The power supply voltage is not within the Check the power supply voltage with a tester. specification range. Internal circuit failure. This unit requires repair or inspection by ULVAC. ● POWER LED is on, but 0V is still output Cause Solution Incorrect wiring or disconnection of the cable.
  • Page 56  Even at atmospheric pressure, the output is not more than 9.5V Cause Solution Atmospheric pressure adjustment is off. Please refer to chapter 13 and adjust the atmospheric pressure.  The pressure value is not constant Cause Solution Pressure fluctuates. Normal The pressure value fluctuates due to the Reduce the vibration as much as possible.
  • Page 57  Pressure does not drop below 10 Pa (combination mode) Cause Solution Altitude is high or pressure is low. Please refer to chapter 13 to adjust SAU at atmospheric pressure. Exhaust to 1000Pa or less, and implement the automatic zero-point adjustment of SAU. SAU is contaminated.
  • Page 58 If the cable is long or in an environment with a lot of noise, set the terminating resistor. Internal circuit failure This unit requires repair or inspection by ULVAC. The cable is electromagnetically induced. Change the cable installation location. Or use...

  • Page 59: Check

    17.2. The internal electrode disconnection check The wiring inside the sensor is shown in the figure below. Please refer to the figure below and check the continuity. Fig. 17-1 Diagram of wiring inside the sensor 17.3. Insulation between the pin and the case of the sensor. Excluding the case ground of the sensor and between the filament and grid pin, the insulation between the pin and the case is 100MΩ...

  • Page 60: Technical Report

    Technical report 18.1. Measurement principle When a gas molecule collides with a particle having an energy greater than a certain level, it emits electrons and becomes an ion. This is called the ionization phenomenon of gas. The filament is heated to ionize the gas, and the accelerated thermal electrons that are generated are used for the measurement.
  • Page 61 Substituting the equation(2) into the equation(1), Ii ＝ Srj(N ) × Srj × Ie × P ――(3) Assuming that Ii(N ) is the ion current when measuring with nitrogen gas, the following equation is obtained. Ii ＝ Srj × Ii(N ――(4) The actual measured value output is the correct values multiplied by Srj (specific sensitivity coefficient).
  • Page 62 3.30±1.04 2.07±0.04 predicted using Xj. 1.58* 1.63±0.30 2.58* 2.74±0.45 * are cited from Reference 3.44* 3.64±0.37 4.04* 4.57±0.47 5.60±0.76 Please note that ULVAC 6.60 6.77±1.44 does not have data for 7.60 7.72 other gases. 8.18 8.86 0.614* 2.06±0.27 1.29* 2.27±0.28 1.77*...

  • Page 63: Warranty

    This unit is strictly inspected in-house before it is shipped out. However, should any failure that is our responsible occur, such as defects in manufacturing or accidents during transportation, please contact the Components division of ULVAC, Inc. or the nearest sales office or distributor. We will repair or replace it free of charge.
  • Page 64 3) Should you have any questions or need consults about this product, please check the model and the serial number and contact the nearest sales office, distributor, or the Components Division of ULVAC, Inc. Please note that the contents of this instruction manual are subject to...

  • Page 65: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY...

  • Page 66: Certificate Of Contamination

    Certificate of contamination...

  • Page 67: Diagrams

    Diagrams 22.1. ST200-A/R and SWU connection diagram...

  • Page 68: St200-A/R,Swu And Sau

    22.2. ST200-A/R,SWU and SAU connection diagram...

  • Page 69: Dimensions

    22.3. ST200-A/R dimensions...

  • Page 70: Sensor Dimensions

    22.4. Sensor dimensions (60.2) (50) (35) (60.2) (50) (35)

  • Page 71: Display Unit Cable

    22.5. Display unit cable...

  • Page 72: Unit Cable Guc-200P

    22.6. Unit cable GUC-200P WIRE COLOR (RJ-45) (MINI I/O) ――― WHITE/ORANGE ――― ORANGE ――― WHITE/GREEN ――― GREEN ――― WHITE/BLUE ――― BLUE ――― WHITE/BROWN ――― BROWN SHELL ――― SHELL DRAIN...

  • Page 73: Unit Cable Guc-200A

    22.7. Unit cable GUC-200A WIRE COLOR (D-sub9) (MINI I/O) ――― WHITE/ORANGE ――― WHITE/GREEN ――― WHITE/BROWN ――― BLUE ――― WHITE/BLUE ――― GREEN ――― ORANGE ――― BROWN SHELL ――― SHELL DRAIN...
  • Page 74 Sales Offices https://www.ulvac.co.jp/support_info/sales_office/index.html ULVAC, Inc. Components Division 2500 Hagizono, Chigasaki, Kanagawa, 253-8543, Japan TEL:+81-467-89-2261 ULVAC, EQUIPMENT SALES, Inc. Head Office (Tokyo) 2-3-13 Konan, Minato-ku, Tokyo, 108-0075, Japan TEL:+81-3-5769-5511 ULVAC, EQUIPMENT SALES, Inc. Osaka Branch 3-3-31 Miyahara, Yodogawa-ku, Osaka, 532-0003, Japan ULVAC, Inc.

This manual is also suitable for:

St200-aSt-200-rG-tran st200-aG-tran st200-r

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