Kodak DirectView CR 825 Preventive Maintenance
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Kodak DirectView CR 825 Preventive Maintenance

Kodak DirectView CR 825 Preventive Maintenance

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© EASTMAN KODAK COMPANY, 2005
HEALTH GROUP
{ P r e vent i v eMai n t } { P r o duct i o n} { H eal t h Gr o up} { N one}
Publication No. PM4825-1
10DEC05
Supersedes PM4825-1
09JAN04
PREVENTIVE MAINTENANCE
for the
Kodak DirectView CR 825/850 SYSTEMS
Service Codes: 5634, 4825
Important
Qualified service personnel must do these procedures.
H177_0500AC

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Summary of Contents for Kodak DirectView CR 825

  • Page 1 { P r e vent i v eMai n t } { P r o duct i o n} { H eal t h Gr o up} { N one} Publication No. PM4825-1 10DEC05 Supersedes PM4825-1 09JAN04 PREVENTIVE MAINTENANCE for the Kodak DirectView CR 825/850 SYSTEMS Service Codes: 5634, 4825 Important Qualified service personnel must do these procedures. H177_0500AC...

  • Page 2: Table Of Contents

    Kodak’s negligence or other fault. This equipment includes parts and assemblies sensitive to damage from electrostatic discharge.

  • Page 3: Necessary Materials

    PREVENTIVE MAINTENANCE 10DEC05 PM4825-1 Page 3 of 30 Necessary Materials Part No. Description Quantity Notes soap - solution Purchase locally 3E0899 soft LINT-FREE CLOTH Package of 300 1C8026 LUBRICANT TL-4071 VACUUM CLEANER 1C8000 LENS CLEANER 952807 LENS PAPER Package of 50 5E6777 SPINDLE OIL 4-oz BOTTLE...

  • Page 4: Maintenance Plan

    PREVENTIVE MAINTENANCE 10DEC05 Maintenance Plan PM4825-1 Page 4 of 30 Procedure Checking the Error Logs Every service call Checking the Scan Operation Every service call Cleaning the FILTER - 2.4 GHz PC only Every 6 months Cleaning the PMT/DAS BOARD Every 6 months Cleaning the PMTs and COLLECTOR AY Every 6 months...

  • Page 5: Checking The Error Logs

    PREVENTIVE MAINTENANCE 10DEC05 Checking the Error Logs PM4825-1 Page Check the Error Logs. See Checking the Error Logs. 5 of 30 Important If you see more than one error code of the same component or assembly, you might have to install new parts or do adjustments during this procedure.

  • Page 6: Cleaning The Filter - 2.4 Ghz Pc Only

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the FILTER - 2.4 GHz PC only PM4825-1 Page 6 of 30 Caution 2.4 GHz Dangerous Voltage computer De-energize the system. See Energizing the System. Remove the REAR PANEL. Use the VACUUM CLEANER to remove dust from the FILTER in the computer. Install the REAR PANEL.

  • Page 7: Cleaning The Pmt/Das Board

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the PMT/DAS BOARD PM4825-1 Page Remove the PMT/DAS BOARD. 7 of 30 Caution • Use the VACUUM CLEANER to remove PMT/DAS BOARD dust before using the CANNED AIR. • Use the CANNED AIR to move debris away from the OPTICAL CAVITY.

  • Page 8: Cleaning The Pmts And Collector Ay

    PREVENTIVE MAINTENANCE 10DEC05 PM4825-1 Cleaning the PMTs and COLLECTOR AY Page 8 of 30 If necessary remove the PMT/DAS BOARD. Remove the PMTs and COLLECTOR 2 PMTs Caution • Use the VACUUM CLEANER to remove dust before using the CANNED AIR. COLLECTOR AY •...

  • Page 9: Cleaning And Applying Lubricant To The Cassette Handling Ay

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning and Applying Lubricant to the CASSETTE HANDLING AY PM4825-1 Page Remove the CASSETTE HANDLING 9 of 30 Caution Use the VACUUM CLEANER to remove dust before using the CANNED AIR. Use the VACUUM CLEANER to remove dust from the CASSETTE HANDLING If necessary, use the CANNED AIR to remove dust from the CASSETTE...
  • Page 10 PREVENTIVE MAINTENANCE 10DEC05 PM4825-1 Page 10 of 30 DRIVE ROLLER AY CAM BLOCK STOP PIN RIGHT LIGHT SEAL AY LEFT LIGHT CAM BLOCK SEAL AY FRONT LIGHT SEAL H194_1079HCA STOP PIN H194_1079HC Apply lubricant to: • STOP PIN for the RIGHT LIGHT SEAL AY •...

  • Page 11: Cleaning The Bar Code Reader

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the BAR CODE READER PM4825-1 Page If necessary, remove the CASSETTE 11 of 30 HANDLING Caution Use the VACUUM CLEANER to remove dust before using the CANNED AIR. Use the VACUUM CLEANER to remove dust from the BAR CODE READER. If necessary, use the CANNED AIR to remove the dust from the BAR CODE READER.

  • Page 12: Cleaning The Extraction Bar

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the EXTRACTION BAR PM4825-1 Page If necessary, remove the CASSETTE 12 of 30 HANDLING Caution Use the VACUUM CLEANER to remove dust before using the CANNED AIR. Clean the EXTRACTION BAR with a LINT-FREE CLOTH. Install the CASSETTE HANDLING Continue with Cleaning and Applying...

  • Page 13: Cleaning And Applying Lubricant To The Slow Scan Slides

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning and Applying Lubricant to the SLOW SCAN SLIDES PM4825-1 Page 13 of 30 CARRIAGE holes EXTRACTION BAR SLOW SCAN SLIDES LEAD SCREW SLOW SCAN AY H194_1082BCA H194_1082BC Use a LINT-FREE CLOTH to clean: • SLOW SCAN SLIDES •...

  • Page 14: Cleaning The Erase Lamp Ay

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the ERASE LAMP AY PM4825-1 Page Disengage the LATCH. 14 of 30 Pull the ERASE LAMP AY. LATCH Use a LINT-FREE CLOTH to clean ERASE LAMPS. Use the VACUUM CLEANER to remove dust from the ERASE LAMP AY. If necessary, use the CANNED AIR to remove the dust from the ERASE LAMP ERASE...

  • Page 15: Cleaning The System

    PREVENTIVE MAINTENANCE 10DEC05 Cleaning the System PM4825-1 Page 15 of 30 Caution Dangerous Voltage De-energize the system. See Energizing the System. Use the VACUUM CLEANER to remove dust from the inside of the system. Continue with Installing the New LIGHT SEALS on the TOP COVER.

  • Page 16: Installing The New Light Seals On The Top Cover

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New LIGHT SEALS on the TOP COVER PM4825-1 Page narrow ends of 16 of 30 TOP COVER Top View LIGHT SEALS back edge of SLOT LEFT LIGHT SEAL RIGHT LIGHT SEAL H194_1083BCA front edge of SLOT H194_1083BC Open the COVER.

  • Page 17: Installing The New Clamp Bar Plush

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New CLAMP BAR PLUSH PM4825-1 Page Remove: 17 of 30 LEFT CASSETTE GUIDE • 2 COVERS RIGHT CASSETTE GUIDE • 4 SCREWS • LEFT CASSETTE GUIDE • RIGHT CASSETTE GUIDE 2 COVERS • 2 SCREWS 4 SCREWS •...
  • Page 18 PREVENTIVE MAINTENANCE 10DEC05 Remove: PM4825-1 Page CLAMP BAR PLUSH • 2 SCREWS 18 of 30 • CLAMP BAR PLUSH CLAMP BAR Install: • new CLAMP BAR PLUSH 2 SCREWS • 2 SCREWS Reverse Step 1. Continue with Installing the New RIGHT and LEFT LIGHT BAFFLES.

  • Page 19: Installing The New Right And Left Light Baffles

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New RIGHT and LEFT LIGHT BAFFLES PM4825-1 Page Remove: 19 of 30 • 2 SCREWS • CASSETTE LOAD CRADLE CASSETTE LOAD CRADLE H194_1074ACA 2 SCREWS H194_1074AC Remove: 2 SCREWS • 2 SCREWS LEFT LIGHT 2 SCREWS BAFFLE •...

  • Page 20: Installing The New Rear Clip Ay

    PREVENTIVE MAINTENANCE 10DEC05 PM4825-1 Installing the New REAR CLIP AY Page 20 of 30 Open the COVER. Remove: • 4 SCREWS REAR BRACKET AY • REAR BRACKET AY 4 SCREWS H194_1086GCA H194_1086GC Remove: • 2 SCREWS • REAR CLIP AY - discard REAR CLIP AY Install: •...

  • Page 21: Installing The New Light Seal Plush

    PREVENTIVE MAINTENANCE 10DEC05 PM4825-1 Installing the New LIGHT SEAL PLUSH Page 21 of 30 Remove: LEFT CASSETTE GUIDE • 2 COVERS RIGHT CASSETTE GUIDE • 4 SCREWS • LEFT CASSETTE GUIDE • RIGHT CASSETTE GUIDE 2 COVERS • 2 SCREWS 4 SCREWS •...
  • Page 22 PREVENTIVE MAINTENANCE 10DEC05 Remove: PM4825-1 Page • 2 SCREWS 22 of 30 • RIGHT PLUSH PADDLE AY • 2 SCREWS • LIGHT SEAL PLUSH Install: • new LIGHT SEAL PLUSH • 2 SCREWS • RIGHT PLUSH PADDLE AY • 2 SCREWS LIGHT SEAL 2 SCREWS Reverse Step 1.

  • Page 23: Installing The New Leaf Springs

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New LEAF SPRINGS PM4825-1 Page Remove: 23 of 30 • 3 SCREWS • 3 LEAF SPRINGS - discard Install: • 3 new LEAF SPRINGS • 3 SCREWS Continue with Installing the New FIXED LIGHT SEAL PADDLE.

  • Page 24: Installing The New Fixed Light Seal Paddle

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New FIXED LIGHT SEAL PADDLE PM4825-1 Page Remove: 24 of 30 • 2 SCREWS • FIXED LIGHT SEAL PADDLE - discard Install: • new FIXED LIGHT SEAL PADDLE • 2 SCREWS Continue with Installing the New LIGHT SEAL PADDLE.

  • Page 25: Installing The New Light Seal Paddle

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New LIGHT SEAL PADDLE PM4825-1 Page Remove: 25 of 30 • 3 SCREWS • 3 LIGHT SEAL PADDLES - discard Install: • 3 new LIGHT SEAL PADDLES PLUSH • 3 SCREWS • RIGHT PLUSH PADDLE AY •...

  • Page 26: Installing The New Cassette Drive Rollers

    PREVENTIVE MAINTENANCE 10DEC05 Installing the New CASSETTE DRIVE ROLLERS PM4825-1 Page Remove the CASSETTE DRIVE 26 of 30 BELT Remove and discard the 2 CASSETTE DRIVE ROLLERS. PULLEY E-RING Install: WASHER • 2 new CASSETTE DRIVE 2 SETSCREWS PULLEY ROLLERS BUSHING •...

  • Page 27: Checking The Cam And Motor

    PREVENTIVE MAINTENANCE 10DEC05 Checking the CAM and MOTOR PM4825-1 Page Remove the CAM MOTOR 27 of 30 MOTOR Pull the CAM toward the MOTOR.Check that the CAM does not move on the SHAFT of the MOTOR by pulling to CAM toward the MOTOR. Does the CAM move on the SHAFT? Install new Continue with Step...

  • Page 28: Checking The Adjustments

    PREVENTIVE MAINTENANCE 10DEC05 Checking the Adjustments PM4825-1 Page 28 of 30 • GALVO BOARD • GALVO ROTATION • FOLD MIRROR • COLLECTOR AY • INTERMEDIATE PLATE • CAM SENSOR BOARD A8 • CAM MOTOR AY • SLED CAM FOLLOWER • CLAMP BAR •...

  • Page 29: Checking The Operation

    PREVENTIVE MAINTENANCE 10DEC05 Checking the Operation PM4825-1 Page 29 of 30 • Setting the Laser Calibration Voltage • Calibration for the CR 825/850 SYSTEM • Checking the Operation...
  • Page 30 File Name Notes Date Pages 09JAN04 pm4825-1 ---- - - - pm4825_1.fm New Publication 10DEC05 pm4825-1 ---- pm4825_1.fm Revised Kodak and DirectView are trademarks of Eastman Kodak Company. Printed in U.S.A. • pm4825_1.fm EASTMAN KODAK COMPANY HEALTH GROUP Rochester, NY 14650...

This manual is also suitable for:

Directview cr 85056344825

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