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ITOH DENKI PM605KT Technical Documentation Manual

Brushless dc mdr for heavy duty pallet handling
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Brushless DC MDR for heavy duty pallet handling
PM605KT/PM605KT-B
Motor Driven Roller
〈 Technical documentation 〉
Read this manual before use
Thank you for purchasing ITOH DENKI products.
(hereinafter referred to as "This Product")
＊This Product does not include the dedicated driver card.
Read this manual carefully and familiarize yourself to the product
as well as the information on safety and precautions before using
and operating the product.
Keep this manual readily accessible for future reference.
User Manual for the dedicated driver card can be downloaded from our website:
Home > Documents > Technical documentation
ITOH DENKI
https://www.itoh-denki.com/en/documents/technical-documentation/motorized-rollers
ITOH DENKI
ITOH DENKI
ITOH DENKI
ITOH DENKI
Convey
POWER MOLLER
PO
POWE
POWER MOLLER
WER
WE
WER
R M
R MO
OLL
LL
L
L
ER
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Original notice - A1.1

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Summary of Contents for ITOH DENKI PM605KT

  • Page 1 Motor Driven Roller 〈 Technical documentation 〉 Read this manual before use Thank you for purchasing ITOH DENKI products. (hereinafter referred to as “This Product”) ＊This Product does not include the dedicated driver card. Read this manual carefully and familiarize yourself to the product as well as the information on safety and precautions before using and operating the product.

  • Page 2: Product Range

    Product range PM605KT/PM605KT-B  Technical documentation Product range solutions Standard circuit board DC Brushless 90° transfer HBR-605 CB016 CB016B F-RAT-S250 CBM-105 CBR-306 CBM-105 HBR-605 F-RAT-S300 CBM-105 External Integrated CBR-306 Replacing circuit board CBK-109 CBK-109B circuit board CB030 CBK-109 CB016B F-RAT-NX75 HBM-201 CB018 IB-E IB-P CBV-108 45°...

  • Page 3: Introduction

    About product On the document, PM605KT/PM605KT-B series heavy duty pallet handling motorized roller is referred to as MDR. reference Model number PM605KT/PM605KT-B is also referred to in parallel from time to time. Original notice - A1.1...

  • Page 4: Procedures From Installation To Operation

    Procedures from installation to operation PM605KT/PM605KT-B  Technical documentation 2. Procedures from installation to operation Procedures from installation to operation Read this manual Start using only after you have understood all the product’ s functions, safety information, and precautions. Advance preparation Prepare the 24V DC power supply, such as DC power supply units.

  • Page 5: Table Of Contents

    INDEX PM605KT/PM605KT-B  Technical documentation INDEX Product range …… 2 Introduction …… 3 Procedures from installation to operation …… 4 Safety precautions …… 6 3-1. General precautions ……    8 3-2. Precautions on installation ……  10 3-3. Precautions on wiring ……  10 3-4. Precautions on maintenance ……  11 Preparation Before Installation ……  12 Check product ……  17...

  • Page 6: Safety Precautions

    3.  Safety precautions PM605KT/PM605KT-B  Technical documentation  3.  Safety precautions For parts names in sentences, refer to 5. Check product (P.17). Original notice - A1.1...
  • Page 7 Danger level PM605KT/PM605KT-B  Technical documentation 3.  Safety precautions Danger level To prevent hazards to users and/or others and to prevent any damage to the equipment, important precautions that must be followed are described below. ■ The degree of hazard and/or damage that may result if a user disregards the description and operates the product improperly is categorized with the following symbols and explained below.

  • Page 8: General Precautions

    General precautions PM605KT/PM605KT-B  Technical documentation 3.  Safety precautions 3-1.   WARNING General precautions Do not use the product near places subject to explosive, flammable gas, and/or corrosive atmosphere, and/or combustible materials. Failure to follow this could result in explosion, fire, electric shock and/or injury.
  • Page 9 General precautions PM605KT/PM605KT-B  Technical documentation 3.  Safety precautions 3-1.   CAUTION General precautions Turn off the power supply to the product before moving and/or installing the product, and performing maintenance and inspection (excluding those during operation). Working while the power is on could result in accidents due to unexpected operation.

  • Page 10: Precautions On Installation

    Precautions on installation PM605KT/PM605KT-B  Technical documentation 3.  Safety precautions 3-2. CAUTION Precautions on installation When handling, wear protective equipment, such as gloves. Since this product consists in large part of metal, careless handling could result in hands getting injured. Make sure to use the recommended tightening torque to tighten bolts for installing the mounting bracket. Failure to follow this could result in bolts and/or screws loosening, and/or malfunction. If necessary warning/caution labels become hidden after installing fences, affix again on places where they can be seen.

  • Page 11: Precautions On Maintenance

    Do not disassemble sections and/or parts other than those specified. Failure to follow this could result in malfunction and/or unexpected accidents. Make sure to prepare repair/replacement parts designated by ITOH DENKI. Using parts other than those designated by ITOH DENKI could result in malfunction. Original notice - A1.1...

  • Page 12: Preparation Before Installation

    4.  Preparation Before Installation PM605KT/PM605KT-B  Technical documentation 4. Preparation Before Installation Original notice - A1.1...
  • Page 13 ① 24V DC power supply Equipment to feed 24V DC power source. Switched-mode power supply (24V DC) 10A 240W per one PM605KT/PM605KT-B unit 24V DC battery ■ Switched-mode power supply for DC Power Supply (DC 24V ± 10%) is recom- mended to be used for Driver Card ■...
  • Page 14 Preparation Before Installation PM605KT/PM605KT-B  Technical documentation 4.  Preparation Before Installation A driver card is required to control MDR operation. ② Driver card CBK-109、HBK-608、IB-E04、IB-P02 ＊Mechanical brake option is compatible only with the CBK-109B driver card. CBK-109 HBK-608 IB-E04 IB-P02 （Standard driver） （Built-in logic driver） （EtherNet/IP based Controller）...
  • Page 15 Preparation Before Installation PM605KT/PM605KT-B  Technical documentation 4.  Preparation Before Installation ⑦ MDR extension cable An extension cable is required when the distance between the MDR and the driver card is longer than the MDR cable length.   (Optional) ■ CBK-109 / HBK-608 IB-E04 IB-P02 12P Extension cable /                /              ...
  • Page 16 Ribbed belt PM605KT/PM605KT-B  Technical documentation 4.  Preparation Before Installation ⑧ Ribbed belt Pitch between the rollers Number of teeth (mm) (Optional) For pulley Ø56mm 60-63 Ref. 4PJ302-56 Ref. 6PJ302-56 67-70 Ref. 4PJ314-56 Ref. 6PJ314-56 71-74 Ref. 4PJ316-56 Ref. 6PJ316-56 77-80 Ref. 4PJ336-56 Ref. 6PJ336-56 83-87 Ref.

  • Page 17: Check Product

    5.  Check product PM605KT/PM605KT-B  Technical documentation 5.  Check product Original notice - A1.1...
  • Page 18 Check product PM605KT/PM605KT-B  Technical documentation 5.  Check product Checking the model Open the package, and verify the product part number matches what you ordered. Mounting bracket (See Page 19) Location of part number indication Cable Round label Product reference number Month and year of shipment Serial number Protection index Power supply...
  • Page 19 Check product PM605KT/PM605KT-B  Technical documentation 5.  Check product Visual validation ① Verify the MDR product has no scratch, dent, residue, corrosions (rust etc.) ② Verify there is no missing parts such as screws etc. Verify accessories NOTE : Should any irregularity be found, contact the vendor immediately.

  • Page 20: Installation

    6.  Installation PM605KT/PM605KT-B  Technical documentation  6.  Installation Original notice - A1.1...

  • Page 21: Mechanical Option

    6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation 6-1.   Mechanical option • Plain hexagonal 13,5mm Shaft and flange • Heat-treated and phosphated steel shaft motor side : Plain hexagonal • Heat-treated flange Shaft and flange • Plain hexagonal 13,5mm with spring or Ø 15mm x 8mm,...

  • Page 22: Preparation To Install Mdr

    6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation 6-2.   Preparation to install MDR MDR dimensions Roller with pulley for ribbed belt Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end Standard version Tube length (L) Dimension (B) Speed code Mini ≤ B ≤ Maxi mini ≤...
  • Page 23 6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Roller with pulley for ribbed belt Hexagonal plain shaft motor side and M10 threaded shaft with screw on free end Standard version Tube length (L) Dimension (B) Speed code Mini ≤ B ≤ Maxi mini ≤ L ≤ max 15/28 413 ≤...
  • Page 24 6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Roller without drive Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end Standard version Tube length (L) Dimension (B) Speed code mini ≤ L ≤ max Mini ≤ B ≤ Maxi 15/28 375 ≤ B ≤ 1515 360 ≤...
  • Page 25 6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Roller without drive Hexagonal plain shaft motor side and M10 threaded shaft with screw on free end Standard version Tube length (L) Dimension (B) Speed code mini ≤ L ≤ max Mini ≤ B ≤ Maxi 15/28 377 ≤...
  • Page 26 6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Crowned tube Hexagonal plain shaft motor side and hexagonal spring loaded shaft on free end Standard version Tube length (L) Dimension (B) Speed code mini ≤ L ≤ max Mini ≤ B ≤ Maxi 15/28 375 ≤ B ≤ 815 360 ≤...
  • Page 27 6.  Installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Coated in natural rubber, nitrile rubber and polyurethane Thickness Hardness Characteritics Matiere (mm) (ShA) It improves the adherence of the products conveyed Natural rubber and reduces noise. Do not use in contact with hydrocarbon, oil or grease.
  • Page 28 Preparation to install MDR PM605KT/PM605KT-B  Technical documentation 6.  Installation Frame mounting hole Frame hole punching dimension Punch frame holes required to install MDR. ＊See fig. below for the position and dimensions of frame holes. ＊1 15.2 ＊2 ■    33mm minimum gap is required. Note) ＊1 ■    Leave enough room to tighten hex bolts with hex wrench.

  • Page 29: Mdr Installation With Hexagonal Shaft On Free Side

    MDR installation PM605KT/PM605KT-B  Technical documentation 6.  Installation 6-3.   ■ MDR shaft must be tightened firmly with the mounting bracket supplied as MDR installation with standard accessory. Failure in tightening MDR shaft causes rattling, resulting in cable disconnection hexagonal shaft on free and malfunction. side ■...
  • Page 30 MDR installation PM605KT/PM605KT-B  Technical documentation 6.  Installation Insert the Cable and Shaft from MDR Toothed washer nut: (M8) through Mounting Bracket then tighten. Cable side ＊ If the distance between motor side attaching shaft and top of frame is 23 to 33mm, cut the Cable (spanner) bent part of top of frame for 51mm or over.

  • Page 31: Mdr Installation With M10 Shaft On Free Side

    MDR installation PM605KT/PM605KT-B  Technical documentation 6.  Installation 6-4.   MDR installation with MDR installation with M10 shaft on free side M10 shaft on free side Frame hole Ø 10,4 mm Idle end cap side Screw M10x20 MBK-0K1 CAUTION Make sure the conveyor frame is grounded. 27Nm Tightening torque Insert the cable-side shaft into the chassis hole.

  • Page 32: Maintenance

    7.  Maintenance PM605KT/PM605KT-B  Technical documentation 7.  Maintenance Original notice - A1.1...
  • Page 33   MDR Check Points  PM605KT/PM605KT-B  Technical documentation 7.  Maintenance   MDR Check Points MDR Check Points  Check points Recommended solutions Details Fasten the screw(s) with Fixing screw of mounting P.30 appropriate torque. bracket is loose. MDR behaves abnormally Replace the MDR unit if (abnormal noise or motion) − necessary.

  • Page 34: Appendix

    Appendix PM605KT/PM605KT-B  Technical documentation Appendix Original notice - A1.1...

  • Page 35: Specifications

    Appendix PM605KT/PM605KT-B  Technical documentation Appendix Specifications MDR specifications Roller diameter 60.5 Roller length available 340mm minimum up to 1500mm maximum STKM equivalent Roller tube material 3.2mm Roller tube wall thickness Shaft shape Hexagonal Shaft diameter Outgoing cable length 1000mm 15m/min 35.9N･m Brake torque 28m/min 17.7N･m...

  • Page 36: Transfer Capacity

    Transfer capacity PM605KT/PM605KT-B  Technical documentation Appendix Transfer capacity Roller conveyor *μ : coefficient of rolling friction FYI : 10 slave rollers driven by ribbed belts with a pitch of 155mm. PM605KT 15m/min 1200 1000 100% Facteur de Duty cycle PM605KT 28m/min 100% Duty cycle...
  • Page 37 Transfer capacity PM605KT/PM605KT-B  Technical documentation Appendix Belt conveyor Carrier roller Sliding bed PM605KT 15m/min - Classic belt 11,4 13,3 14,3 15,2 Vitesse Speed (m/min) Belt conveyor dimension (lxL) : 1m x 4m PM605KT 28m/min - Classic belt 11,6 15,5 19,4 23,2 27,1 29,0...

  • Page 38: Incorporation Declaration

    • Machinery Directive 2006/42/EC • European EMC Directive 2014/30/EC • European RoHS Directive 2011/65/EU ITOH DENKI EUROPE SAS, undertakes to forward, following a duly motivated request from the national authorities, the relevant information concerning the quasi-machine. Saint Pierre en Faucigny, 19 July 2021 T.
  • Page 39 Technology for tomorrow ITOH DENKI 490 Av. des Jourdies - P.A.E. les Jourdies 74800 St Pierre en Faucigny - France Phone : +33 (0)4 50 03 09 99 Fax : +33 (0)4 50 03 07 60 www.itoh-denki.com...

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