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Pop-D Divert
Operating Instructions
Before using, please read the operating instructions carefully to obtain the product knowledge, safety
information and to understand all of the caution items.
After reading the instructions, store the booklet in a designated location for readily accessing at any time.
When you open the crate, check the model, specifications, voltage, etc. are correct
One type of driver, for lifting and transporting, are included. Do not change the setting of the
driver for lifting (with a green label) because it has been adjusted before factory shipping.
When the tray or object is less than 350×350mm, move the tray along the branching side edge
The crate contains the following items. Check that every item is included, and that the model,
specification, etc. are as you ordered.
Pop-up Diverter main body
Hex bolt M8×20
Driver card CB-016 *6
Power connector (WAGO 34-102)
Control connector (WAGO 733-105)
Cross-slotted screw/washer M4×15 / Hex
* Depending on the input/output type of Pop-up Diverter, the included driver card operates with
either NPN (N) or PNP (P) signal input
Item
Spring washer
nut M4
Specifications subject to change without notice
2 Great Valley Blvd., Wilkes-Barre, PA 18706
Office Ph: 570-820-8811
Fax: 570-820-8838
www.itohdenki.com
Quantity
with roller bottom sensor (SN S) / roller
1 unit
top sensor (SN R
For installation of the Pop-up Diverter
4 sets
3
3
3
6
For mounting driver card
Remarks
main body
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Table of Contents
Related Manuals for ITOH DENKI POWER MOLLER 24 Pop-D Divert
Summary of Contents for ITOH DENKI POWER MOLLER 24 Pop-D Divert
- Page 1 Pop-D Divert Operating Instructions Before using, please read the operating instructions carefully to obtain the product knowledge, safety information and to understand all of the caution items. After reading the instructions, store the booklet in a designated location for readily accessing at any time. When you open the crate, check the model, specifications, voltage, etc.
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Page 2: Table Of Contents
table of contents Subject page General Cautions Product Designation Structure Power Supply Dimensions 6-10 Installation/Operation -Cautions during Transportation -Cautions during Uncrating 10-16 -Cautions during Installation - Electrical -Cautions during Installation - Main Unit -Installation -Cautions during Trial Operation Repair/Replacement -Replacement of a Free Roller, Roller Drive Belt, Straight MDR 17-23 -Replacement of a Diverting Roller -Replacement/Installation of a Diverting Roller Round Belt... -
Page 3: General Cautions
General cautions Be sure to comply with all of the caution items and instructions contained in this safety manual. To avoid functional deterioration, unexpected accident or product failure, check the operation according to this manual. warning and caution: Shown below are the caution items for using the product safely and avoiding danger and damage to the user. Caution items can be classified into danger, warning and caution as described below. - Page 4 Basic Cautions (Continued): Incorrect work or use may lead to light or medium-level injuries and/or property Caution damages. Comply with the following warning and perform the work correctly. Some type of driver failure may make the input/output ON condition or OFF condition. Apply an external monitoring circuit for the input/output signal that may lead to an injury or property damage.
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Page 5: Product Designation
Product Designation pop-d- (1) (2) - (3) (4) - (5) (6) (1) Divert direction L - Divert left R - Divert right (2) Divert angle 30D - 30 degrees 45D - 45 degrees (3) Speed 60 - 60m/min (4) Signal type selection N - NPN input/output N PN input/output driver / up/down sensor included （... -
Page 6: Dimensions
Dimensions Size A: W394mm×L760mm Divert Left Size A: W394mm×L760mm Divert Right 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com... - Page 7 Dimensions Size B: W494mm×L760mm Divert Left Size B: W494mm×L760mm Divert Right 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 8 Dimensions Size C: W594mm×L760mm Divert Left Size C: W594mm×L760mm Divert Right 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 9 Dimensions Size D: W694mm×L760mm Divert Left Size D: W694mm×L760mm Divert Right 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 10: Cautions During Installation - Electrical
accessory: CB-016 6 N PN input/output （ ） or P P NP input/output （ ） installation and operation caution when transporting: Avoiding injuries -Majority of this product is made from metal and careless handling may cause injury of hands. Be sure to wear protective means such as gloves to avoid injury Caution Handle the heavy item by two persons as a rule... -
Page 11: Cautions During Installation - Main Unit
Caution during Installation - Electrical: Checking the DC Power Supply DC power supply must be an insulation type switching power supply certified by the safety standard (IEC60950-1 or UL90950-1) for ensuring safety. Do not use non-insulation type series power supply for safety as well as conforming to radiation noise restriction. -
Page 12: Installation
Caution during Installation - Main Unit: Safety Assurance Operator should not come close to any moving part that may hook or roll-in objects. Provide a means Warning for not permitting the operator to touch the moving part with a safety fence To prevent any object from popping out of the area by collision, and to avoid injury by such object, Caution install a safety fence around the equipment. - Page 13 Installation Connection Attach the power connector <CN1>, Control connector <CN2>, MDR connector <M1 for straight, M2 for diversion, M3 for Lifting> to the driver card as shown below Connector attachment and detachment must be made after shutting off the power and by holding the connector.
- Page 14 installation: Connector Wiring Common to CB-016 1. Connect 24V DC / 0V wires to the power connector < CN1(2 contacts)>. Do not connect any branching wire. It may cause electrical shock, short-circuit or failure due to over capacity of the connector.
- Page 15 installation: Speed Setting Control Example Time Chart when Diverting Use control components with response time 20ms or shorter to avoid abnormal motion 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 16 installation: Example of Connector Wiring using a PLC Precautions for a trial run Checking the environment for permitting trial run Make sure other devices in the system do not run. In the case of a conveyor line integrated in a Caution system, starting signal would cause a tray to flow down the conveyor and cause danger.
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Page 17: Repair/Replacement
Repair/replacement In order to avoid accident or damage during operations, confirm safety. The illustration used for repair and inspection is size C, left diversion. Use caution for different shape when other size or right diversion is used. Refer to Section 5-Dimensions Safety Check Before Repairing/Replacing a Part In order to avoid interference by power circuit and signals, turn off the power of all connected devices. -
Page 18: Replacement Of A Diverting Roller
Replacement of Free Rollers, Roller Link Belt, Straight MDR: 3. Replace and assemble free rollers, roller link belt, straight MDR. Attach the straight MDR, and assemble free rollers from the straight MDR side toward the end of the module. After assembling straight MDR, attach the MDR connector to the driver and secure the cable with general- purpose cable-ties. - Page 19 Replacement of a diverting roller: 2. Remove free roller or straight MDR from the end of the module Remove free rollers until those on both sides of the diverting roller to be replaced can be removed. A roller without a power cable is a free roller. To remove a straight MDR, loosen the attachment bracket on the power cable side and remove the cable tie which secures the MDR connector and...
- Page 20 Replacement of a diverting roller: 7. Attach the roller cover on the diverting roller 8. Replace and assemble free rollers, roller link belt, straight MDR Attach the straight MDR, and assemble free rollers from the straight MDR side toward the end of the module. After assembling straight MDR, attach the MDR connector to the driver and secure the cable with general- purpose cable-ties 8-1.
- Page 21 Replacing/assembling Linking Belts (round belts) of Diverting Rollers: Tools Needed: 13mm spanner (2), 19mm spanner, flat-tip screw- driver, nipper, 8mm box wrench 1. Loosen the M8 bolts at the 4 corners of Pop-up Diverter and remove the straight transporting unit Disconnect the straight MDR connector from the driver card.
- Page 22 Replacing/assembling Linking Belts (round belt) of Diverting Rollers: 4. Remove the free roller linked with diverting roller, or diverting MDR Remove only the attachment shaft opposite from VG pulley. (It is not necessary to completely remove the free roller linked with diverting roller or diverting MDR) If the spanner cannot be inserted in the gap, move the roller to VG pulley to secure a gap for...
- Page 23 Replacing/assembling Linking Belts (round belt) of Diverting Rollers: 7. Secure the free roller linked with diverting roller, or diverting MDR Fasten the hex bolt of attachment shaft at the highest position of the U-groove for securing. When securing the link belt (round belt) of a diverting MDR, tighten the 2 hex bolts the VG pulley side attachment bracket.
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Page 24: Specifications
specifications Pop-up diverter unit specifications: CB-016 6 Specifications: N (NPN in/out) or P (PNP in/out) ＝ product weight: Transfer Load: Size and mass are approximate, as they vary by the load condition. Certain types of loads may not be transferred correctly depending on the bottom shape. - Page 25 Transfer throughput: Transfer speed: 60m/min Size D type Load condition: Carton box W360×L360mm 30kg Diversion is made from the condition with every load staying in each zone of the inbound C/V Replacement Parts for Pop-up Diverter: 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 26 Optional Item List: Mounting stay Extension Cable Driver Card Attaching Plate (F-RAT-S1-DB) 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 27: Troubleshooting
troubleshooting When troubleshooting, check the items shown below before contacting us or requesting a repair. Problem Check the Following Perform the Following Refer to Connector wiring Is PWR LED of each driver turned on? Supply 24V DC. (p.13) Error detail/ cancel Is LED2 (red) of each driver blinking Eliminate error cause and cancel method (p.29) -
Page 28: Ref. 1: Maintenance
troubleshooting When troubleshooting, check the items shown below before contacting us or requesting a repair. Problem Check the Following Perform the Following Refer to During diversion, both straight During diversion, MDR (M1) and diverting MDR During diversion, straight MDR each load moves as if Control (p.15) (M2) are driven at the same (M1) needs to be driven. -
Page 29: Ref. 2: Remaining Risks/Map
Appendix 1: Maintenance When starting and ending daily operation, perform maintenance inspection by referring to the following To avoid accident or damage during operation, perform safety check and procedure. Safety check procedure before starting maintenance inspection operation To avoid interference by power circuit or signal, shut off power to all connected devices. After turning off the power switch, leave for 3min or longer to discharge the DC power supply. - Page 30 Appendix 2: Remaining risks List of Remaining Risks Remaining Risk MAP 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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