ITOH DENKI F-RAT-U225 Series Operating Instructions Manual

Power moller plus. flat-right angle transfer

Hide thumbs Also See for F-RAT-U225 Series:

Operating instructions manual (37 pages)

Table Of Contents

Table of Contents

Quick Links

Download this manual

F-RAT-U225

Thank you for purchasing F-RAT-U225

● Before using, please read the operating instructions carefully to obtain the product knowledge, safety

information and to understand all of the caution items.

● After reading the instructions, store the booklet in a designated location for readily accessing at any time.

When you open the crate, check the model, specifications, voltage, etc. are correct.

Please refer to HBR-605 user manual when HBR-605 is used for operation.

The crate contains the following items. Check that every item is included.

Also, check if the model, specification, etc. are as you ordered.

①

The photo shows

Size 6040

F-RAT-U225 Main unit, including

①

Carrier Wheel transfer side sensor (SN･S）

Roller transfer side sensor（SN･R ）

Hex bolt M8×15 ／ Spring washer

②

For installing F-RAT-U225 main unit

Driver card CB-016□ 6

③

Driver card CB-016□ 6-CP2

④

Driver card (for Lifting）CBR-306F□

⑤

⑥

Power connector 734-102 (WAGO)

Control connector 733-105 (WAGO)

⑦

Cross-slotted screw/washer M4×15 / Hex nut M4

⑧

for mounting driver card

Note）Depending on the input/output type of F-RAT-U225, NPN (N) or PNP (P) signal input driver card is included.

Operating Instructions

Flat-Right Angle Transfer

When opening the crate ...

③

②

⑥

Item

Note）

ITOH DENKI CO.,LTD.

- 1 -

④

⑦

Size

6040 ／ 6050

Size

9040 ／ 9050

1 unit

4 sets

2 unit

―

1 unit

3 unit

6 sets

⑤

⑧

6060 ／ 6070 ／ 6080

6060 ／ 9070 ／ 9080

1 unit

2 unit

4 unit

8 sets

No.519

Table of Contents

Need help?

Do you have a question about the F-RAT-U225 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for ITOH DENKI F-RAT-U225 Series

Page 1 Cross-slotted screw/washer M4×15 / Hex nut M4 6 sets 8 sets ⑧ for mounting driver card Note）Depending on the input/output type of F-RAT-U225, NPN (N) or PNP (P) signal input driver card is included. ITOH DENKI CO.,LTD. No.519 - 1 -...
Page 2: Table Of Contents
INDEX General Cautions ・・・・・・・・・・・・・・・・・・・・・・ 1 - 1. Basic Warnings ・・・・・・・・・・・・・・・・・・・・・・ 1 - 2. Basic Cautions ・・・・・・・・・・・・・・・・・・・・・・ 1 - 3. About the Risk Category of the System ・・・・・・・・・・・・ Product designation ・・・・・・・・・・・・・・・・・・・・ Structure ・・・・・・・・・・・・・・・・・・・・・・・・・・ Power Supply ・・・・・・・・・・・・・・・・・・・・・・・・ Dimensions ・・・・・・・・・・・・・・・・・・・・・・・・・ Installation / Operation ・・・・・・・・・・・・・・・・・・・ ...
Page 3: General Cautions
． General Cautions …… For your safety, please comply with them. Be sure to comply with all of the caution items and instructions contained in this safety manual. ● To avoid functional deterioration, unexpected accident or product failure, check the operation according to this manual. ●...
Page 4: Product Designation
． Product designation F-RAT-U225- - ① ② ③ ④ ①Speed Carrier Wheel transfer 17 … 17m/min Low speed type (Carrier Wheel / Roller transfer : 17m/min) 60 … 60m/min standard type (Carrier Wheel / Roller transfer : 60m/min) ②Signal type selection N …...
Page 5: Dimensions
． Dimensions ■ Main Unit ● Size 6040 … L595mm×W395mm 550 （ Mounting hole pitch） 22.5 48.3 498.4=P71.2×7 71.2 Roller MDR （ M2） 4 - M8 Hex nut ※ Cable Roller MDR pipe dimension: 529 ※Cable length （mm） M1 : Carrier Wheel MDR 1000 M2 : Roller MDR 1100 M3 : Lifting MDR 1300 Roller transfer side sensor (SN ・ R) 1000 Roller transfer side sensor (SN ・ R） Lifting MDR (M3）...
Page 6 ● Size 6060 … L595mm×W595mm 550 （ Mounting hole pitch） 22.5 498.4=P71.2×7 48.3 71.2 Roller MDR （ M2） 4 - M8 Hex nut ※ Cable Roller MDR pipe dimension: 529 ※Cable length （mm） M1 : Carrier Wheel MDR 1000 M2 : Roller MDR M3 : Lifting MDR 1300 M1 : Carrier Wheel MDR 1200 Roller transfer side sensor (SN ・ R） Lifting MDR (M3） Carrier Wheel MDR (M1/M4) Carrier Wheel transfer side sensor (SN ・ S) Roller transfer side sensor (SN ・ R) 1000 Carrier Wheel transfer side sensor (SN ・ S） ●...
Page 7 ● Size 6080 … L595mm×W795mm 550 （ Mounting hole pitch） 22.5 498.4=P71.2×7 48.3 71.2 Roller MDR （ M2） 4 - M8 Hex nut ※ Cable ※Cable length （mm） Roller MDR pipe dimension: 529 M1 : Carrier Wheel MDR 1000 M2 : Roller MDR M3 : Lifting MDR 1300 M4 : Carrier Wheel MDR 1000 Roller transfer side sensor (SN ・ R) 1000 Carrier Wheel transfer side sensor (SN ・ S） Roller transfer side sensor (SN ・ R） Carrier Wheel MDR (M1/M4) Lifting MDR (M3） Carrier Wheel transfer side sensor (SN ・...
Page 8 ● Size 9050 … L895mm×W495mm 850 （ Mounting hole pitch） 22.5 48.2 798.6=P72.6×11 72.6 Roller MDR （ M2） 4 - M8 Hex nut ※ 84.5 Cable Roller MDR pipe dimension:829 ※Cable length （mm） M1 : Carrier Wheel MDR M2 : Roller MDR 1000 M3 : Lifting MDR 1100 Roller transfer side sensor (SN ・ R) 1000 Carrier Wheel transfer side sensor (SN ・ S） Roller transfer side sensor (SN ・ R） Lifting MDR (M3） Carrier Wheel MDR (M1) Carrier Wheel transfer side sensor (SN ・ S) ●...
Page 9 ● Size 9070 … L895mm×W695mm 850 （ Mounting hole pitch） 22.5 48.2 798.6=P72.6×11 72.6 Roller MDR （ M2） 4 - M8 Hex nut ※ 84.5 Cable Roller MDR pipe dimension:829 ※Cable length （mm） M1 : Carrier Wheel MDR M2 : Roller MDR M3 : Lifting MDR 1100 M4 : Carrier Wheel MDR Roller transfer side sensor (SN ・ R) 1000 Roller transfer side sensor (SN ・ R） Lifting MDR (M3） Carrier Wheel MDR (M1/M4) Carrier Wheel transfer side sensor (SN ・ S) Carrier Wheel transfer side sensor (SN ・ S） ●...
Page 10: Installation / Operation
■ Accessory Please refer to HBR-605 user manual when HBR-605 is used for operation. ● CB-016□6 ● CBR-306F□ ※□=N（NPN input/output） or P（PNP input/output） ※□=N（NPN input/output） or P（PNP input/output） CB-016□6 CBR-306F□ 5.PLS 5.PLS SPEED M3 ： Lifting MDR MODULE 4.ERR 4.ERR 3.V-IN 3.N.A 2.DIR 2.DIR 1.RUN 1.RUN...
Page 11 6 - 3. Caution during Installation…Electrical Checking the Circuit breaker ● For the facility equipment using this product, check that a power breaker with appropriate capacity has been installed. In ・ case the product generates abnormal motions, protection by the breaker is sometimes effective. If the earth leakage breaker is planned for use as a breaker, select a type compatible with inverter.
Page 12: Installation
Safety assurance ● Operator should not come close to any moving ● Use caution for roll-in by each belt and roller part that may hook or roll-in objects. Warning Provide a means for not permitting the operator to touch the moving part with a safety fence. To prevent any object from popping out of the ●...
Page 13 ■ Connection Install MDR connector on each driver card. ※Connector attachment and detachment must be made after shutting off the power and by holding the connector. ※Securely attach each connector to the contact part. ● For sizes 6040 ／ 6050 ／ 9040 ／ 9050 Roller MDR Lifting MDR Carrier Wheel MDR...
Page 14 Wiring ■ Please refer to HBR-605 user manual when HBR-605 is used for operation. MDR M1／M4：For Carrier Wheel M2：For roller M3：For lifting Size CB-016□6 ※□=N（NPN input/output） or P（PNP input/output） 6040 6050 5.PLS 4.ERR 9040 3.V-IN NPN：0V （） 2.DIR ｝ 1.RUN PNP：24V 9050 24VDC...
Page 15 ■ Driver Card Setting ① M3： Set the driver card for lifting. CBR-306F□ 5.PLS MODULE M3 ： Lifting MDR 4.ERR 3.N.A 2.DIR 1.RUN ・ Make sure to turn OFF SW1#5. ON state does not allow external signal input and may lead to a failure. Caution ・...
Page 16 Rotation Direction Setting S W 1 ＃ 3 ・MDR rotation (F-RAT transfer) direction can be changed by using the switch on the driver card or external switch. (Or can be used in parallel) ・MDR rotation direction is defined as CW or clockwise direction V-IN connected when viewed from the cable side, and CCW or counter-clockwise...
Page 17 ■ Control When moving in at Carrier Roller MDR Wheel level and moving out at roller level Roller moving direction C/V Roller transfer direction C/V zone sensor Carry-out boundary sensor (Roller transfer direction） Carry-in C/V Carrier Wheel transfer direction C/V Carrier Wheel MDR Lifting MDR Upstream zone sensor Carrier Wheel transfer direction C/V zone sensor...
Page 18: Precautions For Trial Run
6 - 6．Precautions for Trial Run Checking the environment for permitting trial run ● Make sure other devices in the system do not run. ● In the case of a conveyor line integrated in a system, starting signal would cause a tray to flow down the conveyor and cause danger.
Page 19: Repair / Replacement
． Repair / Replacement In order to avoid accident or damage during operations, confirm safety. Safety check before repairing or replacing a part. ● In order to avoid interference by power circuit and signals, turn off the power of all connected devices. ●...
Page 20 ③ Loosen the adjustment bolt of the tension adjustment pulley. Side view Carrier Wheel Tension adjustment pulley ④ While lifting the tension adjustment pulley, Carrier Wheel fasten the adjustment bolt. （Fastening torque 11N･m）・Adjust the belt tension to the degree that Carrier Wheel cannot easily be rotated by hand.
Page 21: Carrier Wheel Replacement ・・・・・・・・・・・・・・・・・ P21
7 - 2 ． Carrier Wheel Replacement ① Remove the hold cover. Hold cover VG pulley Roller MDR removal procedure Idler removal procedure ② Starting from the edge of a module, remove a Idler or roller MDR until the carrier cover of the Carrier Wheel to be replaced becomes Spring-loaded shaft...
Page 22 ⑥ Install the Carrier Wheel belt. View from arrow A （Carrier plate without Carrier Wheels at both ends）・Refer to the figure to the right for installing the belt. Carrier Wheel Carrier plate Carrier Wheel MDR View from arrow B （Carrier plate with Carrier Wheels at both ends.）...
Page 23 7 - 3 ． Replacing Idler, Roller Link Belt, Roller MDR ① Remove the hold cover. Hold cover VG pulley Roller MDR removal procedure Idler removal procedure ② Starting from the edge of a module, remove a Idler or roller MDR until the carrier cover Spring-loaded of the Carrier Wheel to be replaced becomes shaft...
Page 24: Specifications
． Specifications Product Specifications ■ F-RAT-U225 unit specifications ■ CB-016□6 / CBR-306F□ ※□＝N（NPN in/out or P (PNP in/out） Power voltage DC24V±10％ Roller MDR： φ48.6mm Roller diameter Rated voltage DC24V Idler： φ38mm Static current (W) Roller transfer direction 395mm, 495mm, 595mm, 695mm, 795mm 0.03A Size (L) Carrier Wheel transfer dir.
Page 25 Replacement Parts Part Number Part Name Carrier Wheel F-RAT-UCP1 2PJ246（Idler ⇔ Idler） Roller link belt 2PJ256（MDR ⇔ Idler） SIZE 60□□ PM486FE-(60 or 17)-529-D-024-JW-C150-VG-OS Short attaching shaft Roller MDR SIZE 90□□ PM486FE-(60 or 17)-829-D-024-JW-C150-VG-OS Short attaching shaft SIZE 60□□ ARI-38-532-HX-OS V-ribbed pulley Short attaching shaft Idler SIZE 90□□...
Page 26 ． When Questioning a Failure When questioning a failure, check the items shown below before contacting us or requesting a repair. Symptom Check the Following Perform the Following Refer to Connector Is PWR LED (green) of each driver P.14 Supply 24VDC. wiring card turned on? Error detail/...
Page 27 症状確認事項処理参照先 Is the roller up when moving out by Make the roller or Carrier Wheel lifted roller, and is Carrier Wheel up when up for matching the moving out moving out by Carrier Wheel? direction. Is roller MDR (M2) driven for moving out by roller, or is Carrier Wheel MDR Keep moving the roller MDR (M2) or (M1) driven for moving out by Carrier...
Page 28 Appendix 1 ． CBR-306F □ Detail CBR-306F is a driver card for up/down motion. Keep SW1-5 to be OFF. MDR is driven by RUN signal input, but is Caution It cannot operate by external input signal, or may automatically stopped after counting cause a failure if SW1-5 is set to ON.
Page 29 ■ Forcible RUN SW1#5 Lifting MDR starts by turning ・ DIP-SW SW1-5 to ON, without Lifting MDR external signal to CN2-1 / CN2-2. STOP Counting a prescribed motor pulse SW1#5（DIP-SW） SW1-5 must be set to OFF when the roller transfer side sensor (SN･R) is ON, in case of F-RAT-U225.
Page 30: Appendix1
Appendix ． Maintenance When starting and ending daily operation, perform maintenance inspection by referring to the following. ・ To avoid accident or damage during operation, perform safety check and procedure. ・ Safety check procedure before starting maintenance inspection operation ● To avoid interference by power circuit or signal, shut off power to all connected devices.
Page 31 Warning No.3 No.8 http://www.itohdenki.co.jp Europe, Middle East, Africa: Itoh Denki Europe SAS Asia/Oceania: Itoh Denki Asia Limited Headquarters: Itoh Denki Co.,Ltd. Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60 Phone: +852 2427 2576 Fax: +852 2427 2203 Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1328 www.itoh-denki.com...

This manual is also suitable for:

F-rat-u225-17-n-6070-v1 F-rat-u225-17-n-6040-v1 F-rat-u225-17-n-6050-v1 F-rat-u225-17-n-6080-v1 F-rat-u225-17-n-9040-v1 F-rat-u225-17-n-9060-v1 ... Show all

ITOH DENKI F-RAT-U225 Series Operating Instructions Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ITOH DENKI F-RAT-U225 Series

Summary of Contents for ITOH DENKI F-RAT-U225 Series

This manual is also suitable for:

Table of Contents