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f-rat-S300
Operating Instructions
Before using the product, carefully read this manual and retain it for future reference.
Make sure that the product you received matches your purchased order, with its designation, specification,
and operating voltage.
Photos and drawings for explanations in this manual are Size B.
Thank you for purchasing the Flat Right Angle Transfer.
Specifications subject to change without notice
2 Great Valley Blvd., Wilkes-Barre, PA 18706
Office Ph: 570-820-8811
Fax: 570-820-8838
www.itohdenki.com
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Summary of Contents for ITOH DENKI POWER MOLLER 24 F-RAT-S300
- Page 1 f-rat-S300 Operating Instructions Thank you for purchasing the Flat Right Angle Transfer. Before using the product, carefully read this manual and retain it for future reference. Make sure that the product you received matches your purchased order, with its designation, specification, and operating voltage.
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Page 2: Table Of Contents
table of contents Subject page General Cautions Product Designation Structure Power Supply Dimensions Installation/Operation -Cautions during Transportation -Cautions during Uncrating 8-14 -Cautions during Installation - Electrical -Cautions during Installation - Main Unit -Installation -Precautions for Trial Run Maintenance -Transfer MDR replacement 15-18 -Transfer belt replacement -Belt transfer MDR replacement... -
Page 3: General Cautions
General cautions Be sure to comply with all of the caution items and instructions contained in this safety manual. To avoid functional deterioration, unexpected accident or product failure, check the operation according to this manual. warning and caution: Shown below are the caution items for using the product safely and avoiding danger and damage to the user. Caution items can be classified into danger, warning and caution as described below. - Page 4 Basic Cautions (Continued): Incorrect work or use may lead to light or medium-level injuries and/or property Caution damages. Comply with the following warning and perform the work correctly. Some type of driver failure may make the input/output ON condition or OFF condition. Apply an external monitoring circuit for the input/output signal that may lead to an injury or property damage.
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Page 5: Product Designation
Product Designation f-rat-s300- (1) (2) - (3) - (4) 1. Speed 17 … 17 m/min (Belt / Roller transfer : 17 m/min) 60 … 60 m/min (Belt / Roller transfer : 60 m/min) 90 … 90 m/min (Belt / Roller transfer : 90 m/min) 2. -
Page 6: Dimensions
Dimensions Size A: W379mm×L758mm Size B: W497mm×L758mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com... - Page 7 Dimensions Size C: W597mm×L758mm Size D: W697mm×L758mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 8: Cautions During Installation - Electrical
accessory dimensions: CB-016 6 CBR-306F N PN input/output) N PN input/output) （ （ or P (PNP input/output) or P (PNP input/output) installation and operation caution when transporting: Avoiding injuries -The majority of this product is made from metal and careless handling may cause injury of hands. Be sure to wear protective means such as gloves to avoid injury Caution Handle the heavy item by two persons as a rule... -
Page 9: Cautions During Installation - Main Unit
Caution during Installation - Electrical: Checking the DC Power Supply DC power supply must be an insulation type switching power supply certified by the safety standard (IEC60950-1 or UL90950-1) for ensuring safety. Do not use non-insulation type series power supply for safety as well as conforming to radiation noise restriction. -
Page 10: Installation
Caution during Installation - Main Unit: Safety Assurance Operator should not come close to any moving part that may hook or roll-in objects. Provide a Warning means for not permitting the operator to touch the moving part with a safety fence To prevent any object from popping out of the area by collision, and to avoid injury by such Caution... - Page 11 Installation Connection Install MDR connector on each driver card. Connector attachment and detachment must be made after shutting off the power and by holding the connector. Securely attach each connector to the contact part. F-RAT zone sensor is not included. User needs to provide it Wiring 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
- Page 12 installation: Connector Wiring Common to CB-016/CBR-306 1. Connect 24V DC / 0V wires to the power connector < CN1(2 contacts)>. Do not connect any branching wire. It may cause electrical shock, short-circuit or failure due to over capacity of the connector.
- Page 13 installation: Control Rotation Direction Setting Time Chart Example Response time of a control device should be within 20ms. If not, it may cause a malfunction 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 14: Precautions For Trial Run
Precautions for a trial run Checking the environment for permitting trial run Make sure other devices in the system do not run. In the case of a conveyor line integrated in a system, starting signal would cause a tray to flow down the conveyor and cause danger. Before trial run, make sure that other elements of the system does not operate. -
Page 15: Maintenance
Maintenance Safety Check Before Repairing/Replacing a Part In order to avoid interference by power circuit and signals, turn off the power of all connected devices. Warning After turning off the power switch, leave for more than 3 minutes for discharging the DC power supply. Indicate warning to prevent other people from turning the power Part Repair/Replacement Perform repair or replacement operations by wearing protective means such as gloves. -
Page 16: Transfer Belt Replacement
Transfer belt replacement: 1. Remove idlers for roller transfer adjoining the replaced transfer belt. (Refer to Transfer MDR replacement, p.15) 2. Loosen the screws for the belt cover, and then remove the belt cover. 3. Loosen the screws for idler wheel that is for belt tension adjustment. (Do not remove the screws). Remove transfer belt. - Page 17 Checking Position of tension for transfer belt: M ake a measurement in 108mm-pitch M ake a measurement in 117mm-pitch ＊ ＊ between idlers wheel. between idlers wheel. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 18: Belt Transfer Mdr Replacement
Belt transfer MDR replacement: B efore replacing please turn off F-RAT-S and remove the motor cable of each MDR from the driver card. ＊ 1. Remove the MDR and all idlers. (Refer to Transfer MDR replacement, p.15) 2. Remove all belt transfer units from the belt transfer unit in the center. Belt transfer unit multiplier depends on F-RAT-S type’s size. -
Page 19: Specifications
specifications f-rat-s unit specifications: CB-016 /cbr-306f Specifications: N (NPN in/out) or P (PNP in/out) ＝ * Standard motor cable length : 1500mm * Standard sensor wire length : 1000mm product weight: Transfer Load: Recommended size of transferred goods Maximum load weight Size and load weight are just guidance. -
Page 20: Appendix 1: Cbr-306F
Transfer throughput: Replacement Parts for f-rat-u225: Part Name Part Number Transfer Belt (flat belt) TF10 L1630 W19 3PJ336 (For pitch 100mm) V-Ribbed Belt 3PJ316 (For pitch 94mm) For size A For size A: PM500FE (speed code: 277-D-024-JG-C150) For size B: PM500FE (speed code: 392-D-024-JG-C150) For size C: PM500FE (speed code: 492-D-024-JG-C150) MDR for Belt Transfer For size D: PM500FE (speed code: 592-D-024-JG-C150) - Page 21 Optional Item List: Mounting stay Extension Cable Holding plate for F-RAT-S driver card 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 22 Appendix 1: cbr-306F details CBR-306F is a driver card for up/down motion. MDR is driven by RUN signal input, but is automatically stopped after counting predetermined motor pulses. Keep SW1-5 to be OFF. Caution It cannot operate by external input signal, or may cause a failure if SW1-5 is set to ON. Time Chart Normal up/down motion Abnormal up/down motion...
- Page 23 Appendix 1: cbr-306f details Forcible RUN Lifting MDR starts by turning DIP-SW SW1-5 to ON, without external signal to CN2-1 / CN2-2. SW1-5 must be set to OFF when the roller transfer side sensor Caution (SN R) is ON, in case of F-RAT-U225. That may cause F-RAT-U225 breakage or make the operation life extremely short.
- Page 24 Appendix 1: cbr-306f details Error Detail, Cancellation Method LED Indications Error can be canceled by power OFF 2sec or longer 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 25: Appendix 2: Remaining Risks/Map
Appendix 2: Remaining risks List of Remaining Risks Remaining Risk MAP 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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