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f-rat-u225
Operating Instructions
Before using, please read the operating instructions carefully to obtain the product knowledge, safety
information and to understand all of the caution items.
After reading the instructions, store the booklet in a designated location for readily accessing at any time.
When you open the crate, check that the model, specifications, voltage, etc. are correct
Please refer to HBR-605 user manual when HBR-605 is used for operation.
The crate contains the following items. Check that every item is included, and that the model,
specification, etc. are as you ordered.
F-RAT-U225 Main unit, including
Carrier Wheel transfer side sensor (SN S)
Roller transfer side sensor (SN R)
Hex bolt M8×15
F-RAT-U225 main unit
Driver card CB-016 *6
Driver card CB-016 *6-CP2
Driver card (for Lifting
Power connector (WAGO 734-102)
Control connector (WAGO 733-105)
Cross-slotted screw/washer M4×15 / Hex nut M4
for mounting driver card
* Depending on the input/output type of F-RAT-U225, NPN (N) or PNP (P) signal input driver card is
included.
Item
Spring washer For installing
C BR-306F *
）
Specifications subject to change without notice
2 Great Valley Blvd., Wilkes-Barre, PA 18706
Office Ph: 570-820-8811
Fax: 570-820-8838
www.itohdenki.com
Size 6040, 6050,
Size 6060, 6070, 6080,
9040, 9050
9060, 9070, 9080
1 unit
4 sets
2 units
-
1 unit
3 units
3 units
6 sets
1 unit
2 units
4 units
4 units
8 sets
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Related Manuals for ITOH DENKI POWER MOLLER 24 F-RAT-U225
Summary of Contents for ITOH DENKI POWER MOLLER 24 F-RAT-U225
- Page 1 f-rat-u225 Operating Instructions Before using, please read the operating instructions carefully to obtain the product knowledge, safety information and to understand all of the caution items. After reading the instructions, store the booklet in a designated location for readily accessing at any time. When you open the crate, check that the model, specifications, voltage, etc.
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Page 2: Table Of Contents
table of contents Subject page General Cautions Product Designation Structure Power Supply Dimensions 6-11 Installation/Operation -Cautions during Transportation -Cautions during Uncrating 11-20 -Cautions during Installation - Electrical -Cautions during Installation - Main Unit -Installation -Precautions for Trial Run Repair/Replacement -Carrier Wheel Belt Tension Adjustment 21-26 -Carrier Wheel Replacement -Replacement of a Idler, Roller Drive Belt, Roller MDR... -
Page 3: General Cautions
General cautions Be sure to comply with all of the caution items and instructions contained in this safety manual. To avoid functional deterioration, unexpected accident or product failure, check the operation according to this manual. warning and caution: Shown below are the caution items for using the product safely and avoiding danger and damage to the user. Caution items can be classified into danger, warning and caution as described below. - Page 4 Basic Cautions (Continued): Incorrect work or use may lead to light or medium-level injuries and/or property Caution damages. Comply with the following warning and perform the work correctly. Some type of driver failure may make the input/output ON condition or OFF condition. Apply an external monitoring circuit for the input/output signal that may lead to an injury or property damage.
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Page 5: Product Designation
V1 (Applied only for model 6060 and 9060) *Model 6060 and 9060 (V1 type) are obsolete in principle. If however the model 6060 or 9060 is absolutely required, consult with ITOH DENKI representative to set the exceptional possibilities. Model Example F -RAT-U225-60N-6050-V1 ：... -
Page 6: Dimensions
Dimensions Main Unit: Size 6040: L595mm×W395mm Size 6050: L595mm×W495mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com... - Page 7 Main unit Dimensions: Size 6060 … L595mm×W595mm Size 6070 … L595mm×W695mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 8 Main unit Dimensions: Size 6080: L595mm×W795mm Size 9040: L895mm×W395mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 9 Main unit Dimensions: Size 9050: L895mm×W495mm Size 9060: L895mm×W595mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 10 Main unit Dimensions: Size 9070: L895mm×W695mm Size 9080: L895mm×W795mm 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 11: Cautions During Installation - Electrical
accessory dimensions: CB-016 6 CBR-306F CB-016 6-CP2 N PN input/output) N PN input/output) N PN input/output) （ （ （ or P (PNP input/output) or P (PNP input/output) or P (PNP input/output) for size 6060, 6070, 6080, 9060, 9070, 9080 installation and operation caution when transporting: Avoiding injuries -The majority of this product is made from metal and careless handling may cause injury of hands. -
Page 12: Cautions During Installation - Main Unit
Caution during Installation - Electrical: Checking the DC Power Supply DC power supply must be an insulation type switching power supply certified by the safety standard (IEC60950-1 or UL60950-1) for ensuring safety. Do not use non-insulation type series power supply for safety as well as conforming to radiation noise restriction. -
Page 13: Installation
Caution during Installation - Main Unit: Safety Assurance Operator should not come close to any moving part that may hook or roll-in objects. Provide a Warning means for not permitting the operator to touch the moving part with a safety fence To prevent any object from popping out of the area by collision, and to avoid injury by such Caution... - Page 14 Installation Connection Install MDR connector on each driver card. Connector attachment and detachment must be made after shutting off the power and by holding the connector. Securely attach each connector to the contact part. For sizes 6040 6050 9040 9050 ∕...
- Page 15 Installation Wiring Please refer to HBR-605 user manual when HBR-605 is used for operation 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 16 installation: Connector Wiring Common to CB-016 1. Connect 24V DC / 0V wires to the power connector < CN1(2 contacts)>. Do not connect any branching wire. It may cause electrical shock, short-circuit or failure due to over capacity of the connector.
- Page 17 installation: Driver Card Setting (continued) 2. Set M1: Driver card for Carrier Wheel, M4: Driver card for Carrier Wheel (In the case of size 6060, 6070, 6080, 9060, 9070, 9080) and M2: Driver card for roller R otation direction setting. When changing the setting, refer p.17-18 (Rotation direction setting) ：...
- Page 18 installation: Rotation Direction Setting (continued) Speed Setting During operation, the rising time to the setting speed may vary depending on ambient temperature. Perform running operation thoroughly. Values described above may differ from the actual transfer speed depending on the weight, material, bottom surface, and/or shape of trays, as well as ambient temperature 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
- Page 19 installation: Control Time Chart Example Driver card switch is assumed to be set in the initial setting Use control equipment with its response time less than 20ms. Otherwise, abnormal operation may occur. Connector wiring example by using a PLC 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 20: Precautions For Trial Run
Precautions for a trial run Checking the environment for permitting trial run -Make sure other devices in the system do not run. In the case of a conveyor line integrated in a system, starting signal would cause a tray to flow down the conveyor and cause danger. Before trial run, make sure that other elements of the system does not operate. -
Page 21: Repair/Replacement
Repair/replacement In order to avoid accident or damage during operations, confirm safety. Safety Check Before Repairing/Replacing a Part In order to avoid interference by power circuit and signals, turn off the power of all connected devices. Warning After turning off the power switch, leave for more than 3 minutes for discharging the DC power supply. Indicate warning to prevent other people from turning the power Part Repair/Replacement Perform repair or replacement operations by wearing protective means such as gloves. - Page 22 Carrier Wheel Belt Tension Adjustment: 2. Starting from the end of the module, remove Idler or roller MDRs until the target Carrier Wheel for adjustment is easily adjustable A roller without a power cable is a free roller. For removing straight MDR, loosen the attachment bracket on the power cable side and remove the cable tie which secures the MDR connector and cable...
- Page 23 Carrier Wheel Belt Tension Adjustment: 5. Reinstall the Idler / roller MDRs Install the roller MDRs and then install Idlers from the roller MDR toward the edge of the module. After installation, secure the roller MDR cable by using an ordinary cable tie. 5-1.
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Page 24: Carrier Wheel Replacement
Carrier Wheel Replacement: 1. Remove the hold cover 2. Starting from the edge of a module, remove Idler or roller MDRs until the carrier cover of the Carrier Wheel to be replaced becomes removable Roller without a power cable is Idler. Before removing a roller MDR, loosen the cable retainer at the power cable side and remove the cable tie which secures the cable... - Page 25 Carrier Wheel Replacement: 6. Install the Carrier Wheel belt. Refer to the figure to the right for installing the belt For installing the belt, pull the belt near the pulley shown to the right, and hook it on the pulley while rotating the carrier roller by hand.
- Page 26 Replacing Idler, Roller Link Belt, Roller MDR: 1. Remove the hold cover 2. Starting from the edge of a module, remove a Idler or roller MDR until the carrier cover of the Carrier Wheel to be replaced becomes removable Roller without a power cable is Idler. To remove a roller MDR, loosen the cable retainer at the power cable side, and remove the cable tie which secures the cable...
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Page 27: Specifications
specifications f-rat-u225 unit specifications: CB-016 6/cbr-306f Specifications: N (NPN in/out) or P (PNP in/out) ＝ product weight: Transfer Load: Size and mass are approximate, as they vary by the load condition. Certain type of load may not be transferred correctly depending on the bottom shape. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838... - Page 28 Transfer throughput: Replacement Parts for f-rat-u225: 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
- Page 29 Optional Item List: Mounting stay Extension Cable Driver Card Attaching Plate (F-RAT-S1-DB) Up to 3 cards can be mounted. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 30: Troubleshooting
Troubleshooting When troubleshooting, check the items shown below before contacting us or requesting a repair. Problem Check the Following Perform the Following Refer to Is PWR LED (green) of each driver Connector wiring Supply 24V DC. turned on? (p.16) Error detail/cancel Is LED2 (red) of each driver blinking Eliminate error cause and cancel method (p.34) - Page 31 Troubleshooting When troubleshooting, check the items shown below before contacting us or requesting a repair. Problem Check the Following Perform the Following Refer to Is the Carrier Wheel lifted when it is Make the control to detect the expected to move the load, and the lifter up/down position when the roller is lifted when it is expected to roller bottom sensor (SN...
- Page 32 Troubleshooting When troubleshooting, check the items shown below before contacting us or requesting a repair. Problem Check the Following Perform the Following Refer to Is the switch operated on M1: Carrier Operate the switch of M1 f or ： Wheel driver card for speed change of Carrier Wheel speed change, Carrier Wheel, and M2: roller driver and M2...
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Page 33: Appendix 1: Cbr-306F
Appendix 1: cbr-306F details CBR-306F is a driver card for up/down motion. MDR is driven by RUN signal input, but is automatically stopped after counting predetermined motor pulses. Keep SW1-5 to be OFF. Caution It cannot operate by external input signal, or may cause a failure if SW1-5 is set to ON. Time Chart Normal up/down motion Abnormal up/down motion... - Page 34 Appendix 1: cbr-306f details Forcible RUN Lifting MDR starts by turning DIP-SW SW1-5 to ON, without external signal to CN2-1 / CN2-2. SW1-5 must be set to OFF when the roller transfer side sensor Caution (SN R) is ON, in case of F-RAT-U225. That may cause F-RAT-U225 breakage or make the operation life extremely short.
- Page 35 Appendix 1: cbr-306f details Error Detail, Cancellation Method LED Indications Error can be canceled by power OFF 2sec or longer 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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Page 36: Appendix 2: Maintenance
Appendix 2: Maintenance When starting and ending daily operation, perform maintenance inspection by referring to the following. To avoid accident or damage during operation, perform safety check and procedure. Safety check procedure before starting maintenance inspection operation To avoid interference by power circuit or signal, shut off power to all connected devices. After turning off the power switch, leave for 3min or longer to discharge the DC power supply. -
Page 37: Appendix 3: Remaining Risks/Map
Appendix 3: Remaining risks List of Remaining Risks Remaining Risk MAP 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 Fax: 570-820-8838 www.itohdenki.com...
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