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ITOH DENKI POWER MOLLER IB-P03 Technical Documentation Manual

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IB-P03
cIrcuIt Board
T
echnical documenTaTion

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Summary of Contents for ITOH DENKI POWER MOLLER IB-P03

  • Page 1 IB-P03 cIrcuIt Board echnical documenTaTion...

  • Page 2: Presentation Of The Power Moller ® Product Range

    1 - P ® resenTaTion of The ower oller ProducT range solutions Controls Motorized rollers Modules Standard circuit board DC Brushless 90° transfer HBR-605 CB016 CB016B F-RAT-S250 CBM-105 CBR-306 CBM-105 HBR-605 F-RAT-S300 CBM-105 External Integrated CBR-306 Replacing circuit board CBK-109 circuit board CB030 CBK-109...

  • Page 3: Table Of Contents

    2 - s ummary 1. Presentation of the Power Moller product range Page 2 ® 2. Summary Page 3 3. Presentation of the IB-P03 circuit board Page 4 3.1 - General description 3.2 - Dimensions 3.3 - General specifications 3.4 - Applicable motors 3.5 - Recommended power supply 3.6 - Connectors for IB Control Power...

  • Page 4: Presentation Of The Ib-P03 Circuit Board

    3. P iB-P03 resenTaTion of The circuiT Board 3.1 - g eneral descriPTion Included material : • Fastener 3 sets of M4 x 15 cross-head screw + washer + nut • Communication cables: cat 5e or higher • 2 motorized rollers can be connected to each IB-P03 circuit board. •...

  • Page 5: Dimensions

    3.2 - d imensions 3.3 - g eneral sPecificaTions Power Supply Safety Extra Low Voltage 24VDC ± 10% - ripple < 10% A stabilised power supply is recommended Absorbed current without motorized roller 0.5A Start current limitation 4.0A Motor start time after signal 10.8ms Protection index (IP) IP54...

  • Page 6: Applicable Motors

    3.4 - a PPlicaBle moTors The models shown below are available. Contact us for other models. - Serie PM500VE - Serie PM605VE • The driver card can be used for two VE rollers with different tube diameters. • Cable type: M8-5pin connector cable •...

  • Page 7: Connectors For Ib

    3.6 - c onnecTors for CN201 : Motor cable CN101 : Motor cable M8 5 pin female connector M8 5 pin female connector CN305 : Sensor cable CN304 : Sensor cable M8 4 pin female connector M8 4 pin female connector CN402 : Communication cable CN401 : Communication cable M12 4 pin D-coded male connector...

  • Page 8: Motor Cable

    Motor cable : M8 5 pin connector (female) - Cable length 220mm N° For (Motor output) For (Motor port) Motor port output White Black Motor coil (U-phase) (U-phase) Motor port output Brown Motor coil (V-phase) Blue (V-phase) Hall signal Grey Motor coil (W-phase) +12V •...

  • Page 9: Wirings

    4. w irings 4.1 - w irings for Power In case that there is a requirement for overcurrent protection In case that installation of overcurrent protection to DC power supply is necessary, some power supplies need to be installed with a specific overcurrent protection in the specifications to conform to safety standards (such as UL60950-1).

  • Page 10: Mounting Ib-P03

    Devices grounding Ensure that all power supplies are grounded between their 0V output and the main earth terminal and that all conveyor metalworks are effectively bonded together and back to the main earth. AC single or 3ph power supply L1 L2 L3 Circuit Circuit board...

  • Page 11: Factory Reset Procedure

    5. f acTory reseT Procedure To reset IB-P03 to factory setting, refer to the procedure bellow: 1 - Ensure that the control board is properly supplied. (At least control power supply) There’s no need to disconnect the motor rollers, sensors, or LAN cable. 2 - Remove the black rubber cover from IB-P03 3 - Use metallic tool (as a flat screwdriver) to make contact between pads for at least 3 seconds.

  • Page 12: Troubleshooting

    6. T rouBleshooTing 6.1 - led iB-P03 indicaTion on Board ACT A POWER ACT B If an error occurs in an IB-P03 circuit board, it indicates the state of the error in LED display. SEN A SEN B MOT A MOT B STS A STS B...
  • Page 13 6.2 - l iB-P03 isT of errors ThaT can occur in an conTrol Board The IB’s errors are listed in the table below. An error status can be checked through iCEP or a PLC. Refer to “6.1 LED indication on IB board” for LED display for error. Priority Error occurrence Error reset condition...

  • Page 14: When A Motor Does Not Run

    6.3 - w hen a moTor does noT run Check the following items in numerical order. Checking errors Check the error status of the IB with iCEP or PLC. 1. Check with error monitor in iCEP. Refer to «iCEP» user manual. 2.

  • Page 15: When Communication Cannot Be Established

    Checking ladder logic Carry out ladder monitor by iCEP or PLC to check if there is no error in the created ladder logic. • How to monitor Ladder 1 - iCEP: Refer to «iCEP» user manual. 2 - PLC: Refer to the PLC manual. Checking the PROFINET I/O for Profinet communication This section is only for the case when driving by PROFINET I/O.

  • Page 16: Communication Between The Pc And Ibs (Firewall Setting)

    6.5 - c ommunicaTion BeTween The firewall seTTing When iCEP performs communication with IBs for the first time, the following window(*) is displayed. Click [Allow access]. If [Cancel] is clicked by mistake, permit the communication with iCEP from Firewall in the Control Panel as shown below(*).

  • Page 17: When Writing/Reading Data In A Device Has Failed

    If the communication with iCEP is not permitted, the following features cannot be used. Feature not available Symptom FtpPutFile Error occurs. Writing ladder logic Ladder monitor Changes in contacts or any other change are not reflected. Current monitor Current values won’t be displayed. To make the settings individually with security software, open the ports shown in the following table.
  • Page 18 6.7 - n oTes on using oTor PorT ouTPuT Output signal (Nch open drain output) is output by setting [Motor Power] on Port(Nch) in Property setting. In case that motor port output is used with an external power supply, motor port output is turned ON by reversed current when motor power for IB turns OFF.

  • Page 19: Technical Data By Motorized Roller

    7. T echnical daTas By moTorized roller 7.1 - w Pm500ve moTorized roller Pm500ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 17.4...
  • Page 20 Pm500ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 29.3 77.9 1.95 26.8 80.0 2.00 25.6 82.0 2.05 24.4 84.1 2.10 23.2 84.1...
  • Page 21 Pm500ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 61.7 36.9 0.92 56.6 37.9 0.95 54.0 38.9 0.97 51.4 39.9 1.00 48.9 39.9...
  • Page 22 Pm500ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 104.1 24.9 0.62 95.4 25.5 0.64 91.1 26.2 0.66 86.7 26.9 0.67 82.4 26.9...

  • Page 23: With Pm605Ve Motorized Roller

    7.2 - w Pm605ve moTorized roller Pm605ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 21.0 95.5 2.89 19.3 98.0 2.97 18.4 100.6...
  • Page 24 Pm605ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 35.4 64.4 1.95 32.5 66.1 2.00 31.0 67.8 2.05 29.5 69.5 2.10 28.0 69.5...
  • Page 25 Pm605ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 74.7 30.5 0.92 68.5 31.3 0.95 65.4 32.1 0.97 62.2 32.9 1.00 59.1 32.9...
  • Page 26 Pm605ve - s Peed code V (m/min) Rated Rated Tangential force (N) Torque (Nm) Current (A) +/-3% Output Input No load Nominal Start-up Nominal Start-up No load Nominal Start-up 125.9 20.6 0.62 115.4 21.1 0.64 110.2 21.7 0.66 104.9 22.2 0.67 99.7 22.2...

  • Page 27: Network Configuration

    8. n eTwork configuraTion To use iCEP, you need to connect the PC and IB-P03 circuit boards. Use the figures shown below for your reference when wiring IB-P03 circuit boards. You can use either straight through or crossover cables as a LAN cable used between IB-P03 circuit boards. For further information refer to iCEP user manual.

  • Page 28: Controlling Ib-P03 Circuit Board

    9. c iB-P03 onTrolling circuiT Board IB circuit boards can be configured in either as MASTER or SLAVE modes. If an IB-P03 circuit board is set to a master, the motor RUN on the board can be controlled by its own logic. If IB-P03 circuit boards are set to slaves, the motor RUN on each IB-P03 circuit board cannot be controlled by its own logic, and they will be controlled by the master.
  • Page 29 9.3 - w iB-P03 hen The neTwork is configured only wiTh circuiT Board Set each IB-P03 circuit board as a master, and download ladder logic onto each of them. Each IB-P03 circuit board controls its own zone. The control can be performed without connecting the PC or PLC. Communication between boards (sensor information, etc...) IB-P03 (Master)
  • Page 30 Term Description A slave device for Profinet made by ITOH DENKI, and the device is to input and IB-P03 (IB) output data such as for motor drive or sensor input. ITOH DENKI’s PC application for creating a ladder program and setting iCEP parameters.
  • Page 31 11. eu declaraTion of conformiTy The manufacturer : ITOH DENKI CO., Ltd 1146-2 Asazuma-Cho, Kasai, Hyogo 679-0105 Japan Distributed in Europe by : ITOH DENKI Europe SAS 490 avenue des Jourdies - PAE les Jourdies - BP 323 74807 St Pierre en Faucigny Cedex - France...
  • Page 32 Technology for tomorrow ITOH DENKI 490 Av. des Jourdies - P.A.E. les Jourdies 74800 St Pierre en Faucigny - France Phone : +33 (0)4 50 03 09 99 Fax : +33 (0)4 50 03 07 60 www.itoh-denki.com...

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