McCrometer ULTRA MAG Installation Wiring Manual
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- Installation, operation and maintenance manual (14 pages) ,
- Installation, operation and maintenance manual (31 pages)
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Summary of Contents for McCrometer ULTRA MAG
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Page 1: Electro Magnetic Meter Assembly With Standard Signal Converter
30119-03 Rev. 3.8/06-05 INSTALLATION, WIRING and PROGRAMMING INSTRUCTIONS FOR ELECTRONIC METERS McCrometer • Page 1... - Page 2 State of California. Copyright © 2005 McCrometer. All printed material should not be changed or altered without permission of McCrometer. The published technical data and instructions are subject to change without notice. Contact your McCrometer representative for current technical data and instructions.
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Page 3: Table Of Contents
Hyper Terminal Navigation Map ........30-31 and McCrometer. If for any reason it is determined that the unit Fault Finding or parts of the unit should be returned to the factory, please Introduction ................. - Page 4 Communications. ™ CALIBRATION: INPUT: Wet flow calibrated in McCrometer flow lab traceable to the Na- An external input such as contact closure, open collector, voltage tional Institute of Standards and Technology. or logic signal can be used to: Reset totalizer...
- Page 5 TIME CONSTANT: Fully programmable from 2 to 120 secs 7. CONVERTER/TRANSMITTER CONNECTIONS to the (page 24). sensor must be made with cable supplied by McCrometer INSTALLATION: specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For...
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Page 6: Basic Installation
• The installation and use of this equipment must be in accordance with relevant national and local standards. B Vertical Installation A Horizontal Installation FLOW DIRECTION C Traps To Ensure Fluid Level Fluid level FLOW DIRECTION Fluid level Page 6 • McCrometer... -
Page 7: Parts And List
‡‡ 2" - 6" INSERT -02; 8" - 12", INSERT -08; 14" -20”, INSERT -14; 24” -30”, INSERT -24; 36”, INSERT -36 When ordering replacement parts, please specify: CONSULT FACTORY FOR PRICES • Meter Size • Meter Model • Meter Serial Number McCrometer • Page 7... -
Page 8: Basic Signal Converter Wiring
NOTE #2: USING 10 AWG COPPER WIRE, CONNECT THE SENSOR GROUND LUG TO PLAIN EARTH GROUND (GROUND BONDING). NOTE #3: RINGS & GASKETS MUST ALIGN CONCENTRIC WITH PIPE SO THEY DO NOT OBSTRUCT OR AFFECT FLOW THROUGH THE TUBE. NOTE #4: FACTORY RECOMMENDS DEDICATED GROUNDING ROD. Page 8 • McCrometer... - Page 9 WHITE CO-AXIAL WIRE SHIELDS (DS1) WHITE CO-AXIAL (w/ blue inner) SIGNAL WIRE (SIG1) GRAY CO-AXIAL (w/ pink inner) SIGNAL WIRE (SIG2) GRAY CO-AXIAL WIRE SHIELD (DS2) Note: Green PC Board 85-265 VAC Red PC Board 11-40 VDC McCrometer • Page 9...
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Page 10: Cathodic Protection Installation
SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. • EXPLOSION HAZARD. DO NOT REMOVE FUSE OR DISCONNECT POWER LEADS WHILE CIRCUIT IS LIVE. • THE LOCAL TERMINAL MUST NOT BE USED WHEN THERE IS AN EXPLOSION RISK. Page 10 • McCrometer... -
Page 11: Electrical Installation Signal Converter
• Electrical installation and earthing ground must be in accordance with relevant national and local standards. • The transmitter and sensor are supplied as a matched system. Caution. Unused cable entries must be blanked with the permanent blanking plugs supplied. Connection Terminal Access Cable/Conduit Entries McCrometer • Page 11... -
Page 12: Frequency Output Connections
• Hazardous area requirements are not considered in the following pages. FREQUENCY OUTPUT CONNECTIONS EXTERNALLY POWERED Forward Flow Counter/Totalizer Reverse Flow Counter/Totalizer Electromechanical Connections INTERNALLY POWERED Forward Flow Counter/Totalizer Reverse Flow Counter/Totalizer Telemetry, Electronic Counters Options Page 12 • McCrometer... -
Page 13: Plc Interface
30119-03 Rev. 3.8/06-05 ELECTRICAL INSTALLATION – Standard Installation PLC INTERFACE PLC – Common -ve PLC – Common +ve Information. Frequency Output illustrated. The same interfacing applies to the alarm outputs. McCrometer • Page 13... -
Page 14: Alarm Outputs
Information. Bell and Horn shown for example only. Use any suitable alarm device, e.g. lamp, siren, buzzer etc. Information. Relay and Timer Switch shown for example only. Connect as required. NOTE: Alarms can be substituted for relays & timers. Page 14 • McCrometer... -
Page 15: Power Supply Connections
• Electrical installation and earthing ground must be in accordance with relevant national and local standards. AC POWERED AC version can be identified by green circuit board. Converter LOW VOLTAGE DC POWERED DC version can be identified by red circuit board. Converter McCrometer • Page 15... -
Page 16: Contact Input Connection
30119-03 Rev. 3.8/06-05 ELECTRICAL INSTALLATION – Contact Input Connections Shield Shield Volt-free Contact Voltage Signal or Logic Signal Shield Open Collector (or Grounded Contact) Using an Alarm for Automatic Range Change Page 16 • McCrometer... -
Page 17: Current Output Connections: Standard
HART ™ connection where applicable HART ™ Information. For MULTIDROP HART Link’ and connect HART installations, remove ‘HART systems ™ ™ ™ directly to IC2: this allows the analog output function to be retained. McCrometer • Page 17... -
Page 18: Current Output Connections: Dual
CAUTION: The converter powers the 4-20 mA loop. Do not connect to an external instrument that also powers the loop. HART ™ connection HART where applicable ™ Information. HART option: MULTIDROP Mode cannot be used with this configuration. ™ Page 18 • McCrometer... -
Page 19: Computer Connections
TX+SIG – – – – RX-SIG Blue RX+SIG Yellow (Linked) (Linked) (Linked) Green – Link Link Link together together together – – Link Link Link together together together – RS423 Connections (Single Ended or RS 232) McCrometer • Page 19... -
Page 20: Ultramag Block Diagram
30119-03 Rev. 3.8/06-05 ELECTRICAL INSTALLATION – UltraMag Block Diagram Page 20 • McCrometer... -
Page 21: Converter Operation Security Codes
If an incorrect value is entered, access to subsequent programming pages is prevented and the display reverts to the Operation Page. Information. The following is a step-by-step instruction on entering the default security code. Login 00000 McCrometer • Page 21... -
Page 22: Contents
Where numerical values are to be changed, initial depression of the switches cause the first of five digits to be highlighted by a flashing cursor. Change the value with the switches, the particular digit with the switch and enter the final selection with the switch. Page 22 • McCrometer... -
Page 23: Navigation Table
30119-03 Rev. 3.8/06-05 OPERATION – Navigation Table McCrometer • Page 23... -
Page 24: Parameter Access And Change
The value entered may be displayed with a small error in the decimal digits e.g. 1.900 may be displayed as 1.899. This is a display characteristic and the value 1.900 will be used by the signal converter. Page 24 • McCrometer... - Page 25 The value entered may be displayed with a small error in the decimal digits e.g. 1.900 may be displayed as 1.899. This is a display characteristic and the value 1.900 will be used by the signal converter. McCrometer • Page 25...
- Page 26 1=High (O/P transistor OFF) Low flow alarm trip point as % of range (default=-110%). Alarm occurs for forward flow. Alarm occurs for reverse flow. See setting for 'Meter Sensor Trip' See setting for 'Alarm Trip Hi' Page 26 • McCrometer...
- Page 27 Factor for pulp, slurry, etc. * – If empty pipe detection is required, go to Input (Inpt) function and select "Zero" Connect input wired from UltraMag to level switch, pump starter, etc. Outputs will be driven to zero. McCrometer • Page 27...
- Page 28 The value entered may be displayed with a small error in the decimal digits e.g. 1.900 may be displayed as 1.899. This is a display characteristic and the value 1.900 will be used by the signal converter. Page 28 • McCrometer...
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Page 29: Data Terminal (Pc) Setup
In all cases the Comms port parameters need to be set up as below; this function is normally provided as part of the software package being used. Settings Baud rate 4800 Data bits Stop bits Parity NONE Handshaking NONE (OR RTS/CTS) COMMS PORT As appropriate (COM1, COM2 etc.) McCrometer • Page 29... -
Page 30: Hyper Terminal Navigation Map
30119-03 Rev. 3.8/06-05 OPERATION – Hyper Terminal Navigation Map Page 30 • McCrometer... - Page 31 30119-03 Rev. 3.8/06-05 OPERATION – Hyper Terminal Navigation Map McCrometer • Page 31...
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Page 32: Fault Finding
(see Warning on the page 10). Possible Alarm Indications Display Alarm MtSnsr Empty Sensor High flow Low flow Anlg Analog over range Pulse frequency limited Coil Sensor Coil open circuit 19, 20, 21 See Fault Finding Flow Chart on next page. Page 32 • McCrometer... -
Page 33: Fault Finding Flow Chart
30119-03 Rev. 3.8/06-05 FAULT FINDING – Flow Chart McCrometer • Page 33... - Page 34 FOR MORE INFORMATION CONTACT: Represented by: 3255 W. Stetson Avenue, Hemet, CA 92545 Phone: (951) 652-6811 Fax: (951) 652-3078 Web Site: http://www.mccrometer.com Hours: 8 a.m. - 4 p.m. PST, Monday-Friday Printed in USA ©2005 by McCrometer, Inc. Page 34 • McCrometer...
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