McCrometer Hach Ultra Mag 3000 Installation, Operation And Maintenance Manual
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McCrometer Hach Ultra Mag 3000 Installation, Operation And Maintenance Manual

Electromagnetic flow meter
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U
M
LTRA
AG
Ultra Mag 3000
Electromagnetic Flow Meter
Installation, Operation and
Maintenance Manual
Standard Model
For use in non-hazardous locations
HL Model
For use in hazardous locations:
• Class I, Division 2, Groups A B C D, T5
• Class I, Zone 2 IIC T5
30126-05 Rev. 1.0
26AUG2024
Hach's Flow Solutions by

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  • Page 1 LTRA Ultra Mag 3000 Electromagnetic Flow Meter Installation, Operation and Maintenance Manual Standard Model For use in non-hazardous locations HL Model For use in hazardous locations: • Class I, Division 2, Groups A B C D, T5 • Class I, Zone 2 IIC T5 30126-05 Rev.

  • Page 2: Table Of Contents

    Contents SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Symbols And Warnings .

  • Page 3: Safety

    Safety Warnings When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces. Examples of confined spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks, boilers, and furnaces.

  • Page 4: Description Of The Flow Meter

    When uncrating the Ultra Mag, any damage due to rough or improper handling should be reported to the transportation firm and McCrometer. If for any reason it is determined that the unit or parts of the unit should be returned to the factory, please contact McCrometer for clearance prior to shipment.

  • Page 5: Preparing For A New Installation

    PREPARING FOR A NEW INSTALLATION LTRA IMPORTANT: Verify the meter serial numbers on both the transmitter and sensor match. If the meter serial numbers do not match, contact the factory before continuing with the installation. The serial number tag is located on the side or top of the transmitter (Figure 2). The tag has the transmitter model number, the transmitter serial number, the meter model number and the meter serial number.

  • Page 6: Positioning And Orienting The Sensor

    FLOW METER INSTALLATION LTRA Flow direction Upstream/ Upstream Downstream Meter size Downstream distance distance Flanged 1½” to 3” 0 / 0 Flanged 4” to 24” 1 / 0 Measured from the end of the flange Figure 5 . Upstream and downstream requirements 3 .4 Positioning and Orienting the Sensor...

  • Page 7: Remote Mount Transmitter Installation

    REMOTE MOUNT TRANSMITTER INSTALLATION LTRA 4 .2 Remote Mount Transmitter Installation You will need to prepare the location where you will install the remote transmitter. The location cannot be further from the flow meter than the length of the 25’ cable. This must be planned in advance because the cable cannot be lengthened. Doing so will alter the calibration accuracy between the meter and the transmitter and void the warranty.

  • Page 8: Installing Cables Through Cable Glands And Conduit

    IMPORTANT: Do not cut or alter the cable length on power or signal cables! Connections to the sensor must be made with cable supplied by McCrometer specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For repairs or added lengths of cable, the entire cable between the sensor and the transmitter must be replaced.

  • Page 9: Pulling Sensor Cable Through Electrical Conduit

    REMOTE MOUNT TRANSMITTER INSTALLATION LTRA 5 .3 Pulling Sensor Cable Through Electrical Conduit It is very important to protect the end of the sensor cable when pulling it through a conduit. Cable cover is Water can accumulate in low portions of conduit. Always use a cable cover, or similar method, NOTE not provided.

  • Page 10: Internal Wire Connection

    INTERNAL WIRE CONNECTION LTRA 6 .0 INTERNAL WIRE CONNECTION This section describes cable and wire harness connection inside the transmitter. Section 7.0 describes wire connection for all peripherals outside of the transmitter, including pulse output and external power options. 6 .1 Terminal Block Diagram and Grounding Lug Coils and electrodes Power...

  • Page 11: Wiring Diagrams

    INTERNAL WIRE CONNECTION LTRA 6 .2 Wiring Diagrams TERMINAL BLOCK ASSIGNMENTS ATTACHES TO Coils Harness BLACK CHASSIS LUG Terminal Port Wire Color YELLOW Green/Yellow Yellow Chassis Lug Black GREEN / YELLOW Electrodes Harness Terminal Port Wire Color BLUE BLACK Green/Yellow PINK Pink GREEN / YELLOW...

  • Page 12: Optional Smart Output Hook Up

    Signals and associated wire colors in the opposite side of a metal shed. For nearby towers this may not be necessary. McCrometer SmartOutput™ interface cable are identified together in the top row of the table It is advisable to test signal strength before nalizing an installation.

  • Page 13: Pin-Out Of Smarttrax Male And Female Connectors

    INTERNAL WIRE CONNECTION INSTALLING THE SMARTTRAX LTRA 6 .5 Pin-out of SmartTrax Male and Female Connectors Pin-out of Male and Female Connectors Black FEMALE CABLE Brown Gray Pulse / AMI / 5V Analog White Connector Blue Figure 18 . Pin-out of Female Connector Figure 12.

  • Page 14: External Wire Connection

    Quick Connect Cabled Ends (Optional) IMPORTANT Connections to the sensor must be made with cable supplied by McCrometer specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. Quick Connect cable end fittings are optional. If selected at the time of order, follow the instructions below.

  • Page 15: Power Options

    Also, keep the contacts in the cable connector clean and dry during assembly. IMPORTANT To connect sensor and transmitter via quick connect plugs and sockets, only use the supplied cable assemblies from McCrometer. 7 .4 Power Options Depending on output options and specific application position, you may choose to add additional power options to the battery powered transmitter.

  • Page 16: Dc Power Cable (Optional)

    EXTERNAL WIRE CONNECTION LTRA 7 .5 DC Power Cable (Optional) The cable contains wiring for both the optional 10-32VDC power to the meter, and the 4-20mA output from the meter. (Figure 25) Note: Input power is for the transmitter only if that option was selected at time of purchase. The 4-20mA loop requires its own power supplied to the loop, not be used with red/black wires.

  • Page 17: Transmitter Solar Panel Option (For Use With Standard Model Only)

    See Figure 29 below. The solar panel comes complete with all accessories, except for the fixing rod. These instructions apply only to McCrometer-supplied solar panels with a rechargeable battery. Connecting directly to a solar panel could damage the transmitter.

  • Page 18: Grounding And Electrical Interference

    Field Mag sensor have a non-conductive coating and may not require grounding rings. For best performance, 8 .0 GROUNDING AND ELECTRICAL INTERFERENCE McCrometer provides grounding rings for all sizes. For best performance, grounding the uid column is recommended when the meter is installed in an electrically noisy environment, such as with VFD pumps or nearby electrical systems with insu cient grounding.

  • Page 19: Battery Removal And Replacement

    BATTERY REMOVAL AND REPLACEMENT ProComm GO Battery Installation and Replacement LTRA 9 .0 BATTERY REMOVAL AND REPLACEMENT Battery Installation and Replacement Procedure for the ProComm GO Converter This procedure applies to all ow meters with the ProComm WARNING GO converter. It describes how to install batteries in a new EXPLOSION HAZARD.

  • Page 20: Removing The Batteries

    ProComm GO Battery Installation and Replacement BATTERY REMOVAL AND REPLACEMENT LTRA II. Removing the batteries Unplug tall connectors to sensor, outputs, and Loosen the captive screws opposite of the hinge and power. lift the battery cover. Hinge Hinge screws Connectors Unplug the batteries.
  • Page 21 ProComm GO Battery Installation and Replacement BATTERY REMOVAL AND REPLACEMENT LTRA III. Installing the batteries and restoring the power Cut the zip tie holding the 10. Pass the new zip tie through the 11. Wrap the new zip tie around the dry pack to the hinge on the slots in the internal hinge.

  • Page 22: Replacing The Gasket

    Copyright © 2022 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.

  • Page 23: Operation

    10 .1 General The flow meter comes pre-configured from the factory based on the installation parameters provided to McCrometer at the time of order. Other than activating the display, there is nothing required of the user for the basic operation of the flow meter.

  • Page 24: Transmitter Configuration

    This is only a summary of the configuration tool’s functionality. The software has complete set-up and operation instructions included. The software can be downloaded from the McCrometer Web site. Software Operation Remove the cap that protects the USB port and plug in a mini USB type B cable.

  • Page 25: Error Messages For Troubleshooting

    ERROR MESSAGES FOR TROUBLESHOOTING LTRA 12 .0 ERROR MESSAGES FOR TROUBLESHOOTING DISPLAY MESSAGE Troubleshooting BAT LOW Battery replacement Kit is needed to replace batteries. The batteries Should last approximately 6-9 months from the time the warning is shown. 420 ERR The 4-20 circuit is not wired correctly.

  • Page 26: Replacement Parts

    REPLACEMENT PARTS LTRA 13 .0 REPLACEMENT PARTS The image above is representative for all Ultra Mag meter models and sizes. PART NUMBER DESCRIPTION PC-RA1 AC Transmitter (Dual 4-20mA Output) PC-RD1 DC Transmitter (Dual 4-20mA Output) PC-RA2 AC Transmitter w/ Modbus RS485 Communications Protocol PC-RD2 DC Transmitter w/ Modbus RS485 Communications Protocol 15035 / 15036...

  • Page 27: Speci Cation Sheet

    • Ultra Mag 5000: ProComm Max transmitter Transmitter Mount Either meter mount or remote mount • Standard: 25’/7.6 m McCrometer supplied submersible cable with each remote mount unit. • Optional: Up to 500’/152.4 m, or 25’/7.6 m max for ProComm GO Sensor Cable Lengths •...
  • Page 28 Multiple point wet ow calibrations are conducted on every complete ow tube with its signal transmitter. If desired, the tests can be witnessed by the customer. The McCrometer test facilities are traceable to the National Institute of Standards & Technology. Uncertainty relative to ow is ±0.15%.

  • Page 29: Flow Meter Dimensions And Weights

    Speci cation Sheet SPECIFICATIONS, WEIGHTS, AND DIMENSIONS LTRA LTRA Ultra Mag Flow Meter 14 .2 Flow Meter Dimensions and Weights Flow Meter Dimensions and Weights 1½” to 3" Models DIMENSIONS Est. Shipping (Lay Lengths) Weight (lbs.)* Flow Ranges Pipe Size (0.2 to 32 FPS) (Nominal) CL150...
  • Page 30 Speci cation Sheet SPECIFICATIONS, WEIGHTS, AND DIMENSIONS LTRA LTRA Ultra Mag Flow Meter Flow Meter Dimensions and Weights (cont .) Dimensions and Weights (cont.) 4" to 12" Flanged End Body Style DIMENSIONS Est. Shipping Weight (Lay Lengths) (lbs.)* Flow Ranges Pipe Size (0.2 to 32 FPS) (Nominal)
  • Page 31 Speci cation Sheet SPECIFICATIONS, WEIGHTS, AND DIMENSIONS LTRA Ultra Mag Flow Meter LTRA Flow Meter Dimensions and Weights (cont .) Dimensions and Weights (cont.) 14+" Flanged End Body Style DIMENSIONS Est. Shipping Weight (lbs.)* Flow Ranges Pipe (0.2 to 32 Size AWWA ANSI...

  • Page 32: Procomm Go Transmitter Specifications

    SPECIFICATIONS, WEIGHTS, AND DIMENSIONS SPECIFICATIONS ProComm 3000 LTRA 14 .3 ProComm GO Transmitter Specifications 10.0 SPECIFICATIONS Physical Speci cations Electronic Housing Diecast aluminum, powder coated enclosure w/ tamper resistant seal, 6½” x 6½” x 43/8” tall Transmitter See "Dimensions" section for meter mount and remote mount transmitter dimensions. Dimensions Battery: Standard: three 3.6V lithium-thionyl chloride (Li-SOCI2) D size...

  • Page 33: Certi Cations

    SPECIFICATIONS, WEIGHTS, AND DIMENSIONS SPECIFICATIONS ProComm 3000 LTRA Display and Measurement (cont.) Gallons Barrel (42G) Miners Inch Hour (11.22G) Cubic Feet Barrel (46G) Miners Inch Day (11.22G) Acre Feet Barrel (55G) Miners Inch Hour (9G) CUM Cubic Meters Imperial Gallon Miners Inch Day (9G) Totalizer Units Liters...

  • Page 34: Procomm Go Transmitter Dimensions

    SPECIFICATIONS, WEIGHTS, AND DIMENSIONS DIMENSIONS ProComm 3000 LTRA 14 .4 ProComm GO Transmitter Dimensions 11.0 DIMENSIONS Meter mount converter 6.44" 4.34" 6.94" 6.94" Remote mount converter 4.8” 6.4” 8.8” 8.8” Page 32 30126-05 Rev. 1.0 | 26AUG2024 Page 27 30126-47 Rev. 1.0 | 26AUG2024...

  • Page 35: Returning A Unit For Repair

    Ship the meter in the original packaging, if possible. Do not ship manuals, power cords, or other parts with your unit unless required for repair. • Please make sure the meter is clean and free from foreign debris prior to shipping. McCrometer may charge a cleaning fee if the meter is sent without being cleaned. •...

  • Page 36: Warranty

    McCrometer, free of charge, FOB the factory in Hemet, the Warranty period at the manufacturer’s option and California, within a period of two (2) years from the date of expense, without obligation to renew the expired Warranty delivery.
  • Page 37 Fax: 951-652-3078 customerservice@mccrometer.com www.mccrometer.com USA Copyright © McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.

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