McCrometer Mc Mag3000 Installation, Operation And Maintenance Manual
Battery powered electromagnetic flow meter
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- Installation, operation and maintenance manual (25 pages) ,
- Installation and replacement (4 pages) ,
- Instructions (4 pages)
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Summary of Contents for McCrometer Mc Mag3000
- Page 1 3000 Mc Mag 3000 Battery Powered Electromagnetic Flow Meter Installation, Operation and Maintenance Manual 30120-85 Rev. 2.2 August 19, 2022...
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Page 2: Table Of Contents
Contents SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Symbols . -
Page 3: Safety
Safety Warnings When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces. Examples of confined spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks, boilers, and furnaces. -
Page 4: Introduction
When uncrating the McMag3000, any damage due to rough or improper handling should be reported to the transportation firm and McCrometer. If for any reason it is determined that the unit or parts of the unit should be returned to the factory, please contact McCrometer for clearance prior to shipment. -
Page 5: Preparing For A New Installation
Factory for any circumstances encountered which are not covered in this manual. All McCrometer products are tested and inspected during manufacture and prior to shipping. An inspection should be performed at the time of unpacking to detect any damage that might have occurred during shipment. -
Page 6: Flow Direction
Flow Meter Installation 3 .4 Flow Direction It is very important to install the flow meter relative to the flow of the water. The sensor is designed at an angle to shed debris in the flow and for other performance enhancements. (Figure 3) Note: 6”... -
Page 7: New Installations
Flow Meter Installation 4 .1 New Installations Saddle type meters offer simplicity of installation. A minimum round hole size of three inches (3.0") should be cut into the top center of the pipe. The saddle meter is then installed as follows: Loosen and remove the nuts and washers from the straps. -
Page 8: Installations Replacing Existing Saddle Meters
4 .3 Installations Replacing Existing Saddle Meters The meter CANNOT be installed The Mc Mag 3000 can be used to replace existing McCrometer saddle meters. NOTE with Water Specialties bolt on The Mc Mag 3000 can be installed with Water Specialties bolt-on saddle saddle meter cutout templates for meter cutout templates for 6”... -
Page 9: Pulling Sensor Cable Through Electrical Conduit
IMPORTANT: Do not cut or alter the cable length on power or signal cables! Connections to the sensor must be made with cable supplied by McCrometer specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For repairs or added lengths of cable, the entire cable between the sensor and the converter must be replaced. -
Page 10: Internal Wire Connection
INTERNAL WIRE CONNECTION 6 .0 INTERNAL WIRE CONNECTION This section describes cable and wire harness connection inside the converter. Section 6.2 describes wire connection for all peripherals outside of the converter, including pulse output and external power options. 6 .1 Terminal Block Diagram and Grounding Lug Coils and electrodes Power... -
Page 11: Wiring Diagrams
INTERNAL WIRE CONNECTION 6 .2 Wiring Diagrams TERMINAL BLOCK ASSIGNMENTS ATTACHES TO Coils Harness BLACK CHASSIS LUG Terminal Port Wire Color YELLOW Green/Yellow Yellow Chassis Lug Black GREEN / YELLOW Electrodes Harness Terminal Port Wire Color PINK BLACK Green/Yellow BLUE Blue GREEN / YELLOW Black... -
Page 12: Optional Smart Output Hook Up
(Figure 14) • Signals and associated wire colors in the McCrometer SmartOutput™ interface cable are identified together in the top row of the table at right. • Corresponding wire colors for transceivers from each compatible AMI vendor are identified in the columns under the top row. -
Page 13: Quick Connect Cabled Ends (Optional)
Quick Connect Cabled Ends (Optional) IMPORTANT Connections to the sensor must be made with cable supplied by McCrometer specifically for that purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For repairs or added lengths of cable, the entire cable between the sensor and the converter must be replaced. -
Page 14: Power Options
EXTERNAL WIRE CONNECTION 7 .3 Power Options Depending on output options and specific application position, you may choose to add additional power options to the battery powered converter. The 5W solar panel option (described in section 7.7) can extend battery life to 10-15 years. Additionally, you have the option of connecting external power of 10-32VDC or 100-240VAC. -
Page 15: Pulse Output Cable (Optional)
EXTERNAL WIRE CONNECTION 7 .6 Pulse Output Cable (Optional) The cable contains wiring for both pulse output 1 and pulse output 2. (Figure 20 and Figure 21) Pink + Pulse Output 2 (Positive) Figure 20 . Quick connect pulse output cable wiring Grey + Pulse Output 1 (Positive) color scheme (optional) Yellow - Pulse Output 1 &... -
Page 16: Solar Panel Option (For Use With Standard Model Only)
EXTERNAL WIRE CONNECTION 7 .7 Solar Panel Option (for use with standard model only) The solar panel provides power to the converter by converting sunlight into electrical energy to recharge the solar panels’ rechargeable battery. Its nominal power output is 5W. When the solar panel is installed and the cable has been run to the converter, connection inside the converter is the same as installing batteries. -
Page 17: Grounding
8 .0 GROUNDING The Mc Mag3000 is fitted with a grounding lug on the saddle for proper grounding. For typical installations the lug can be connected to an earth ground and/or the metal pipe in which it is installed. (Figure 23) For electrically noisy installations connect the grounding lug to a dedicated, low impedance earth ground. -
Page 18: Battery Removal And Replacement
ProComm GO Battery Installation and Replacement Battery Removal and Replacement Battery Installation and Replacement Procedure for the ProComm GO Converter 9 .0 BATTERY REMOVAL AND REPLACEMENT This procedure applies to all ow meters with the ProComm WARNING GO converter. It describes how to install batteries in a new EXPLOSION HAZARD. - Page 19 ProComm GO Battery Installation and Replacement Battery Removal and Replacement II. Removing the batteries Unplug tall connectors to sensor, outputs, and Loosen the captive screws opposite of the hinge and power. lift the battery cover. Hinge Hinge screws Connectors Unplug the batteries. Cut the two zip ties securing the batteries.
- Page 20 ProComm GO Battery Installation and Replacement Battery Removal and Replacement III. Installing the batteries and restoring the power Cut the zip tie holding the 10. Pass the new zip tie through the 11. Wrap the new zip tie around the dry pack to the hinge on the slots in the internal hinge.
- Page 21 Copyright © 2022 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.
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Page 22: Operation
Multiplier There is an optical sensor embedded in the display located under the McCrometer “swirl” logo at the lower left. If the display does Alarms not appear, a flashlight will provide sufficient light to bring it up. Figure 25 . Interface screen 10 .3... -
Page 23: Converter Configuration
This is only a summary of the configuration tool’s functionality. The software has complete set-up and operation instructions included. The software can be downloaded from the McCrometer Web site. Software Operation Remove the cap that protects the USB port and plug in a mini USB type B cable. -
Page 24: 12 .0 Error Messages For Troubleshooting
Error Messages for Troubleshooting 12 .0 ERROR MESSAGES FOR TROUBLESHOOTING DISPLAY MESSAGE Troubleshooting BAT LOW Battery replacement Kit is needed to replace batteries. The batteries Should last approximately 6-9 months from the time the warning is shown. 420 ERR The 4-20 circuit is not wired correctly. Check the wiring diagram and ensure 9-30VDC power is supplied to the circuit. -
Page 25: 13 .0 Specifications
Specifications Speci cation Sheet 3000 Mc Mag Flow Meter 3000 13 .0 SPECIFICATIONS Flow Meter Speci cations Physical Speci cations Measurement Volumetric ow in lled ow conduits 4” to 12” utilizing saddle installed sensor. Flow Method indication in English Standard or Metric units Directionality Single direction Pipe Sizes... - Page 26 Speci cation Sheet 3000 Mc Mag Flow Meter 3000 Specifications Flow Meter Speci cations Display and Measurement • 2-Line LCD display (no backlight) • Non-volatile memory • Anti-reverse totalizer (standard) Display • Total (to 9 digits of precision) • Flow rate and velocity (to 5 digits of precision) •...
- Page 27 Specifications SPECIFICATIONS ProComm ProComm GO Converter Specifications 9.0 SPECIFICATIONS Physical Speci cations Electronic Housing Diecast aluminum, powder coated enclosure w/ tamper resistant seal, 6½” x 6½” x 43/8” tall Converter See page 21for meter mount and remote mount converter dimensions. Dimensions Battery: Standard: three 3.6V lithium-thionyl chloride (Li-SOCI2) D size...
- Page 28 Specifications SPECIFICATIONS ProComm Gallons Barrel (42G) MH1 Miners Inch Hour Cubic Feet Barrel (46G) (11.22G) Acre Feet Barrel (55G) MD1 Miners Inch Day (11.22G) CUM Cubic Meters Imperial Gallon MH9 Miners Inch Hour (9G) Totalizer Units Liters Acre Inch MD9 Miners Inch Day (9G) MML Megaliter Ton (Short) Kilo Gallons...
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Page 29: 14 .0 Dimensions And Weights
* Note: Meters can be installed in Water Specialties bolt saddle meter cutouts for 6” meters and 8”-12” meters as well as in McCrometer bolt on saddle meter cutouts for 12” OD pipe. The meter CANNOT be installed in Water Specialties bolt on saddle meter cutouts for 4”... -
Page 30: 15 .0 Returning A Unit For Repair
Prior to calling for a return authorization number, determine the model number, serial number (located inside the front panel of converter), and reason for return. • Contact McCrometer Customer Service Department and ask for a Return Authorization (RA) number. • Telephone: 1-800-220-2279 •... -
Page 31: Warranty
The batteries and their con guration are speci c STATUTORY, INCLUDING, WITHOUT LIMITATION, ANY to the Dura Mag ow meter and only McCrometer batteries AND ALL WARRANTIES OF MERCHANTABILITY OR can be used. Any use of batteries other than those supplied FITNESS OF SAID EQUIPMENT AND PRODUCTS FOR ANY from McCrometer will void the above Warranty. - Page 32 ™ Copyright © 2022 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical Copyright © 2021 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice.
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