Install Water Outlet Assembly; Install Intake And Exhaust Manifolds; Install Air Injection Manifold - Toyota 3F-E Repair Manual Supplement

EM-30 ENGINE MECHANICAL — Cylinder Head

7. INSTALL WATER OUTLET ASSEMBLY

(a) Install a new gasket and the water outlet assembly
with the two bolts.
Torque: 250 kg-cm (18 ft-lb, 25 N•m)
(b) Connect the water by-pass hose.

8. INSTALL INTAKE AND EXHAUST MANIFOLDS

(a) Place a new gasket so that the front mark is toward
the front side.
(b) Install the intake manifold and exhaust manifolds
with the ten bolts, four plate washers and nuts.
Torque the bolts and nuts.
Torque:
17 mm bolt (A) 700 kg-cm (51 ft-lb, 69 N•m)
14 mm bolt (B) 510 kg-cm (37 ft-lb, 50 N•m)
Nut (C)
(c)
Install the three manifold heat insulators with the six
bolts.
Torque: 120 kg-cm (9 ft-lb, 12 N•m)
(d) Install the manifold stay with the two bolts.
Torque: 300 kg-cm (22 ft-lb, 29 N•m)

9. INSTALL AIR INJECTION MANIFOLD

Install the air injection manifold with the four union nuts
and two clamp bolts.
Torque: 210 kg-cm (15 ft-lb, 21 N•m)
10. INSTALL INJECTORS AND DELIVERY PIPE
(See steps 1 to 6 on pages FI-59 to 61)
570 kg-cm (41 ft-lb, 56 N•m)