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SystemAir F-R60 Manual
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SystemAir F-R60 Manual

SystemAir F-R60 Manual

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F-R60
Fire Damper

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Summary of Contents for SystemAir F-R60

  • Page 1 F-R60 Fire Damper...

  • Page 2: Table Of Contents

    2/49 | F-R60 Table of Contents Overview ............3 Technical Parameters .

  • Page 3: Overview

    Dampers are tested according to EN 1366-2:2015 and classified according to EN 13501-3 + A1:2009. The fire damper together with its installation form an inseparable part of the fire resistivity rating. F-R60 fire dampers are designed for the installations listed and described in their Handbook.
  • Page 4 Design Material Composition The F-R60 damper has a galvanized sheet metal casing, blades from non-asbestos calcium silicate board with polyurethane foam seals for cold smoke and an intumescent seal that expands in case of fire. Ethylene-propylene rubber as duct seal. The product contains no hazardous substances, except for the solder in the thermal fuse, which contains a milligram of lead.

  • Page 5: Technical Parameters

    5/49 | F-R60 Technical Parameters Durability Test 50 cycles with no change to the required properties 10000 cycles, actuator controlled (0 … 90 degrees rotation) – with no change to the required properties 10000 cycles, actuator controlled for modular possibility (45 ... 60 degrees rotation) - with no change of the required...
  • Page 6 6/49 | F-R60 Inspection possibility Inspection of blade and gaskets can be done through electro thermal fuse opening with an endoscopic camera. Manually operated additionally by removal of the mechanism through opening for its thermal fuse. In order to access the damper's internal parts a flexible connection or duct with access doors must be connected to the damper.
  • Page 7 7/49 | F-R60 Product Parts Note: Depicting all mechanism types. Damper is delivered only with one of them. Legend: P1 Damper casing P2 Damper blade P3 Manual mechanism P4 Actuator P5 Communication unit (only for BST0 and GST0 activation types)
  • Page 8 8/49 | F-R60 Assessed Performance 21 CE 1396 Systemair Production a.s. 90043 Kalinkovo 371, Slovakia 1396-CPR-0196 EN 15650:2010 Circular fire dampers F-R60 Nominal activation conditions/sensitivity • Sensing element load bearing capacity - Pass • Sensing element response temperature - Pass Closure during test at correct time and in allowable time •...

  • Page 9: Diagrams

    9/49 | F-R60 Diagrams The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the damper and air flow volume at different duct pressures. F-R60-...-H0 F-R60-...-B230T Pressure drop & sound power level (A-weighted) Pressure drop & sound power level (A-weighted)
  • Page 10 10/49 | F-R60 F-R60-...-H0 F-R60-...-B230T Pressure drop & sound power level (A-weighted) Pressure drop & sound power level (A-weighted) 1000 1500 l/s 1000 1500 l/s Size: 315 Size: 400 Size: 315 55 dB(A) 55 dB(A) Size: 250 60 dB(A) Size: 250...

  • Page 11: Dimensions

    11/49 | F-R60 Dimensions & Weights Free Area DN (mm) 0,065 0,069 0,072 0,074 0,076 0,081 0,087 0,094 0,103 0,115 0,130 0,150 0,176 Dimensions (mm) ≤80 (H0; H2 ) ≤90 (B230T; B... ) (310) ≤100 (G230T; G... ) Note: H0, H2 - Manual activation types B...
  • Page 12 12/49 | F-R60 Weights DN (mm) (kg) H0, H2 B230T G230T BST0 10,1 GST0 10,6 B24T, B24T-W, B24T-SR G24T, G24T-W, G24T-SR...

  • Page 13: Ordering Codes

    B24T-SR (24V AC/DC Belimo Actuator, modulated 0 V ... 10 V) G24T-SR (24V AC/DC Gruner Actuator, modulated 0 V ... 10 V) Example of the F-R60 Fire Damper Ordering Code F-R60-400-B24T-SR Fire damper with nominal diameter 400 mm, with in-wall EI60S installation. Activated by thermal fuse and a 24 V...

  • Page 14: Installation

    14/49 | F-R60 Installation Methods EI 60 (v - i ↔ o) S 360° ≥ 100 mm ≥ 100 mm F-R60 DN100 ... DN400 1 Wet EI 90 (h - i ↔ o) S ≥ 125 mm (≥ 620 kg/m EI 60 (v - i ↔...
  • Page 15 4. Check the damper’s functionality as per the chapter “Functionality Check” before you install the damper. This procedure prevents the installation of a damper that has been damaged during transportation or handling. Information about installation, maintenance and operation is available in the “Handbook_F-R60” document or more can be found at design.systemair.com.
  • Page 16 16/49 | F-R60 Installation 1 - Wet Using Plaster/Mortar/Concrete Filling 1. The supporting construction's opening must be prepared as depicted in the Opening and Wall Preparation section. Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls.
  • Page 17 17/49 | F-R60 ≥100 ≥50 ≥100 ≥12,5 (mm) (mm)
  • Page 18 18/49 | F-R60 = DN+100 (50) (50) = DN+100 (mm) (mm)
  • Page 19 19/49 | F-R60 Opening and Wall and/or Ceiling Preparations ≥100 mm 4a: ≥12,5 mm; 4c: ≥50 mm; 4d: ≥50 mm, ≥50 kg/m Damper Minimum Distances ≥75 ≥200 (mm)
  • Page 20 Legend for installation 1 - Wet F1 - Screw ≥ 5,5 DIN7981 or suitable wall plug and screw size 6. F2 - Plaster/mortar/concrete filling 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling...
  • Page 21 21/49 | F-R60 Installation 3 - Soft Installation in a Soft Crossing with Fire Resistive Coating With this installation we recommend using a flexible connection (see accessory FCR) due to thermal expansion of connected ducts during a fire. Install the compensator so that the flexible part has a minimum distance of 50 mm from the edge of a damper‘s blade in open position.
  • Page 22 22/49 | F-R60 ≥100 ≥50 ≥100 ≥12,5 (mm) (mm)
  • Page 23 23/49 | F-R60 = DN+100 ≥100 (50) (50) ≥100 = DN+100 (mm) (mm)
  • Page 24 24/49 | F-R60 Opening and Wall and/or Ceiling Preparations ≥100 mm 4a: ≥12,5 mm; 4c: ≥50 mm; 4d: ≥50 mm, ≥50 kg/m Damper Minimum Distances ≥75 ≥200 (mm)
  • Page 25 F3 - Mineral wool segment (minimum 150 kg/m3). F4 - Layer of fire resistive coating (Promastop-CC/Promat) at least 2 mm thick for exposed surfaces. 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling...
  • Page 26 26/49 | F-R60 Installation 3H - Hilti Filling Made Only from Hilti Foam With this installation we recommend using a flexible connection (see accessory FCR) due to thermal expansion of connected ducts during a fire. Install the compensator so that the flexible part has a minimum distance of 50 mm from the edge of a damper‘s blade in open position.
  • Page 27 27/49 | F-R60 ≥100 ≥100 ≥50 ≥12,5 (mm) (mm)
  • Page 28 28/49 | F-R60 = DN+80 (40) (40) = DN+80 (mm) (mm)
  • Page 29 29/49 | F-R60 Opening and Wall and/or Ceiling Preparations ≥100 mm 4a: ≥12,5 mm; 4c: ≥50 mm; 4d: ≥50 mm, ≥50 kg/m Damper Minimum Distances ≥75 ≥200 (mm)
  • Page 30 Legend for installation 3H - Hilti F1 Screw ≥ 5,5 e.g. DIN7981 or suitable wall plug and screw size 6. F5 Foam CFS-F FX/HILTI. 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling...

  • Page 31: Electrical Parameters

    • Switch off the power supply before working on any electrical equipment. • Only qualified electricians are permitted to work on the electrical system. Electrical Parameters per Activation and Actuator Type DN (mm) Belimo BFL… / Gruner 340TA-…-05 Actuator Size Map of F-R60 (Nm) (Hz) (VA) DC 12/24...
  • Page 32 32/49 | F-R60 Type of Activation H0 This type of activation mechanism does not have any electrical equipment. Type of Activation H2 IMPORTANT: Risk of electric shock! Microswitch: Power Supply: 125/250V AC or 12/24V DCElectric Parameters: 3A Notes: • Switch off the power supply before working on any electrical equipment.
  • Page 33 33/49 | F-R60 Type of Activation B230T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: 230V AC, 50/60 Hz Notes: •...
  • Page 34 34/49 | F-R60 Type of Activation G230T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: 230V AC, 50/60 Hz Notes: •...
  • Page 35 35/49 | F-R60 Type of Activation B24T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V...
  • Page 36 36/49 | F-R60 Type of Activation G24T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: •...
  • Page 37 37/49 | F-R60 Type of Activation BST0 • The actuator and the control module are factory wired. • Connect the supply voltage to the connecting cable (approx. 1 m, with ferrules). • Switch off the power supply before working on any electrical equipment.
  • Page 38 38/49 | F-R60 Type of Activation GST0 • The actuator and the control module are factory wired. • Individual control of 2 fire dampers • Bus protocols (RS-485): BACnet MS/TP and Modbus RTU • Automatic baud rate detection with BACnet •...
  • Page 39 39/49 | F-R60 Type of Activation B24T-W IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. This type of activation comes with provided cable connectors for the supply and communication unit (communication unit not part of the mechanism).
  • Page 40 40/49 | F-R60 Type of Activation G24T-W IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. This type of activation comes with provided cable connectors for the communication and power supply unit (communication unit not part of the mechanism).
  • Page 41 41/49 | F-R60 Type of Activation B24T-SR IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: •...
  • Page 42 42/49 | F-R60 Type of Activation G24T-SR IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: •...
  • Page 43 43/49 | F-R60 Handling & Manipulation Handling and manipulation must be done with care. For safety reasons, manipulate the damper in its closed position and whilst wearing gloves. Fusible Thermal Link Replacement on Manual Activation Mechanism • Press the test button •...
  • Page 44 44/49 | F-R60 ✓ Actuator Replacement and Thermal Fuse Replacement Disconnect main power supply • Remove two screws from the thermal fuse and remove the fuse from the damper body • Check if the blade is in the closed position if not drive actuator manually to closed position •...
  • Page 45 45/49 | F-R60 ✓ ✓...

  • Page 46: Operation Manual

    46/49 | F-R60 Operation Manual Warning: Damper blades are spring loaded in the open position and are closing rapidly. To avoid injury, make sure to keep the blade movement area clear while manipulating the fire damper. After installation, it is necessary to adjust the damper into its operating position - Open the fire damper: Manually Operated Activation Mechanism Turn the red crank into the "OPEN"...
  • Page 47 If any discrepancies are discovered, these need to be entered into the Operating Journal along with a proposal for their removal. The Operating Journal can be found in product's "Documents" section at design.systemair.com. Immediately after the installation and activation of the damper, it needs to be checked under the identical conditions as apply to the above mentioned 12-month inspections.
  • Page 48 48/49 | F-R60 6. Inspection of the proper fire damper closure 7. Inspection of the damper's functionality – opening and closing using the control system, physical examination of the damper’s behavior, possible correction and logging (where needed) 8. Inspection of the end switches’ functionality in the open and closed position, possible correction and logging (where needed) 9.
  • Page 49 Systemair DESIGN • 2021-03-17 • HandBook_F_R60_en-GB • AFD5D334-DD53-44A3-B3AF-F2074D65249A...