For instructions, situations, or events that are not consid- ered in this manual or in the sales documents, please contact the nearest ITT representative. Always specify the exact product type and identification code when requesting technical information or spare parts.
Risk of injury and/or property damage. Operating a pump in an inappropriate application can cause over pressurization, overheating, and/or unstable operation. Do not change the service application without the approval of an authorized ITT representative. 1.2.1 Safety terminology and symbols...
WARNING: If the product has been contaminated in any way, such as from toxic chemicals or nuclear radi- ation, do NOT send the product to ITT until it has been properly decontaminated and advise ITT of these conditions before returning.
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1.2 Safety • Helmet • Safety goggles, preferably with side shields • Protective shoes • Protective gloves • Gas mask • Hearing protection • First-aid kit • Safety devices Electrical connections Electrical connections must be made by certified electricians in compliance with all international, nation- al, state, and local regulations.
Compliance is only fulfilled when the pump is operated within its intended use, for example within its in- tended hydraulic range. The conditions of the service must not be changed without approval of an au- thorized ITT representative. When installing or maintaining explosion-proof pumps, follow these guide- lines:...
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ITT disclaims all responsibility for work done by untrained and unauthorized personnel. These are the personnel requirements for Ex-approved products in potentially explosive atmospheres: • All work on the product must be carried out by certified electricians and ITT-authorized mechan- ics. Special rules apply to installations in explosive atmospheres. •...
Use of equipment unsuitable for the environment can pose risks of ignition and/or explosion. Ensure the pump driver and all other auxiliary components meet the required area classifica- tion at the site. If they are not compatible, do not operate the equipment and contact an ITT representative before proceeding.
Maintenance manual (IOM) can cause serious personal injury or damage to the equipment. This in- cludes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is any question regarding the intended use of the equipment, please contact an ITT Goulds representative before proceeding.
The code classification marked on the equipment must be in accordance with the specified area where the equipment will be installed. If it is not, do not operate the equipment and contact your ITT Goulds Pumps sales representative before proceeding.
2 Transportation and Storage 2 Transportation and Storage 2.1 Inspect the delivery 2.1.1 Inspect the package Inspect the package for damaged or missing items upon delivery. Note any damaged or missing items on the receipt and freight bill. File a claim with the shipping company if anything is out of order. If the product has been picked up at a distributor, make a claim directly to the distributor.
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2.2 Transportation guidelines • Safe lifting points are specifically identified in this manual. It is critical to lift the equipment only at these points. Integral lifting eyes or eye bolts on pump and motor components are intended for use in lifting the individual components only. •...
You can purchase long-term storage treatment with the initial unit order or you can purchase it and apply it after the units are already in the field. Contact your local ITT sales representative. 2.5 Frostproofing This table shows to what degree the pump is frostproof: When the pump is...
- and - resources/literature/ IOMs, http://i-alert.com or your local ITT Goulds Pumps Sales Rep. 3.2 Nameplate information Important information for ordering Every pump has nameplates that provide information about the pump. The nameplates are located on the casing and the bearing frame.
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3.2 Nameplate information Table 3: Explanation of nameplate on the pump casing Nameplate field Explanation IMPLR. DIA. Impeller diameter, in inches MAX. DIA. Maximum impeller diameter, in inches Rated pump flow, in gallons per minute FT HD Rated pump head, in feet Rated pump speed, revolutions per minute MOD.
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Use of equipment unsuitable for the environment can pose risks of ignition and/or explosion. Ensure the pump driver and all other auxiliary components meet the required area classifica- tion at the site. If they are not compatible, do not operate the equipment and contact an ITT representative before proceeding.
Electrical connections must be made by certified electricians in compliance with all inter- national, national, state and local regulations. • Supervision by an authorized ITT representative is recommended to ensure proper instal- lation. Improper installation may result in equipment damage or decreased performance. 4.1.1 Pump location guidelines...
4.1 Pre-installation 4.1.2 Foundation requirements Requirements • All equipment being installed must be properly grounded to prevent unexpected static electric discharge. If not, a static electric discharge may occur when the pump is drained and disassembled for maintenance purposes. • The location and size of the foundation bolt holes must match those shown on the assembly draw- ing provided with the pump data package.
4.2 Baseplate-mounting procedures J-type bolts Item Description Baseplate Shims or wedges Foundation Bolt Figure 11: J-type bolts NOTICE: Slurry Pumps are typically driven with motors mounted overhead, coupled with V-belts and sheaves. This configuration does not require the pump to be mounted and grouted into place. The pump pedestal can be bolted onto a concrete foundation using J-type bolts or Sleeve-type bolts, thru the pedestal or mounting feet.
4.2 Baseplate-mounting procedures Shims or wedges Figure 12: Top view Shims or wedges Figure 13: Side view Lower the baseplate carefully onto the foundation bolts. Put the machinist's levels across the mounting pads of the driver and the mounting pads of the pump.
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4.2 Baseplate-mounting procedures Cut the plates from the bar stock and chamfer the edges of the plates in order to reduce stress concentrations. Put the plates between the jackscrews and the foundation surface. Use the four jackscrews in the corners in order to raise the baseplate above the foundation. Make sure that the distance between the baseplate and the foundation surface is between 19 mm | 0.75 in.
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4.2 Baseplate-mounting procedures Item Description Machinist's levels Driver's mounting pads Foundation bolts Jackscrews Grout hole Pump's mounting pads Figure 15: Level driver mounting pads Turn the center jackscrews down so that they rest on their plates on the foundation surface. Level the pump mounting pads: NOTICE: Remove all dirt from the mounting pads in order to ensure that the correct leveling is achieved.
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4.2 Baseplate-mounting procedures Check that the driver's mounting pads are level and adjust the jackscrews and the foundation bolts if necessary. The correct level measurement is a maximum of 0.167 mm/m | 0.002 in./ft . XHD Installation, Operation, and Maintenance Manual...
4.3 Install pump, driver, and v-belt drive 4.3 Install pump, driver, and v-belt drive 4.3.1 Install and align the sheaves Before installing the driver onto an overhead motor mount or side-by-side base, ensure that Foundation requirements and baseplate mounting procedures sections are complete. NOTICE: Alignment procedures must be followed to prevent unintended contact of rotating parts.
4.4 Install the pump, driver, and coupling For... Reduce the center distance by... Overhead mounted motors Adjusting the leveling nuts Side mounted motors Adjusting the motor slide base Make sure that the center distance between the pump and motor shaft is reduced to the point where the belts can be put on the sheaves without the use of force.
The correct tolerances must be used. Failure to do so can result in misalignment. Contact ITT for further information. When dial indicators are used to check the final alignment, the pump and drive unit are correctly aligned when the total indicator runout is a maximum of 0.10 mm | 0.004 in.
4.5 Pump-to-driver alignment Recommended settings for model XHD Pumped fluid temperature Recommended setting for driver shaft 10°C | 50°F 0.05 mm | 0.002 in., low 65°C | 150°F 0.03 mm | 0.001 in., high 120°C | 250°F 0.12 mm | 0.005 in., high 4.5.3 Alignment measurement guidelines Guideline Explanation...
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4.5 Pump-to-driver alignment When the Then... reading val- ue is... Negative The coupling halves are farther apart at the bottom than at the top. Perform one of these steps: • Add shims in order to raise the feet of the driver at the shaft end. •...
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The specified permitted reading values are valid only at operating temperature. For cold set- tings, other values are permitted. The correct tolerances must be used. Failure to do so can result in misalignment. Contact ITT for further information. 4.5.5.4 Perform parallel alignment for a horizontal correction Refer to the alignment table in "Permitted indicator values for alignment checks"...
The specified permitted reading values are valid only at operating temperature. For cold set- tings, other values are permitted. The correct tolerances must be used. Failure to do so can result in misalignment. Contact ITT for further information. 4.5.5.5 Perform complete alignment for a vertical correction A unit is in complete alignment when both the angular indicator (A) and the parallel indicator (P) do not vary by more than 0.05 mm | 0.002 in.
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4.6 Grout the baseplate • Cleaners: Do not use an oil-based cleaner because the grout will not bond to it. See the instructions provided by the grout manufacturer. • Grout: Non-shrink grout is recommended. Clean all the areas of the baseplate that will come into contact with the grout. Build a dam around the foundation.
4.7 Piping checklists Recheck the alignment. 4.7 Piping checklists 4.7.1 General piping checklist Precautions WARNING: • Risk of premature failure. Casing deformation can result in misalignment and contact with rotating parts, causing excess heat generation and sparks. Flange loads from the piping system, including those from the thermal expansion of the piping, must not exceed the limits of the pump.
4.7 Piping checklists Check Explanation/comment Checked Do not connect the piping to the — pump until: • The grout for the baseplate or sub-base becomes hard. • The grout for the pit cover be- comes hard. • The hold-down bolts for the pump and the driver are tight- ened.
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4.7 Piping checklists Check Explanation/comment Checked Check that elbows in general do not have See the Example sections for illustrations. sharp bends. — Check that the suction piping is one or two The suction piping must never have a smaller diame- sizes larger than the suction inlet of the ter than the suction inlet of the pump.
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4.7 Piping checklists Liquid source above the pump Check Explanation/comment Checked Check that an isolation valve is installed in This permits you to close the line during pump inspec- the suction piping at a distance of at least tion and maintenance. two times the pipe diameter from the suc- Do not use the isolation valve to throttle the pump.
4.7 Piping checklists Example: Suction piping equipment Correct Incorrect Suction pipe sloping upwards from liquid source Air pocket, because the eccentric reducer is not used and because the suction piping does not Long-radius elbow slope gradually upward from the liquid source Strainer Foot valve NOTICE:...
When to install a minimum-flow orifice You can size and install a minimum-flow orifice in a bypass line in order to prevent bypassing excessive flows. Consult your ITT representative for assistance in sizing a minimum-flow orifice. XHD Installation, Operation, and Maintenance Manual...
4.7 Piping checklists When a minimum-flow orifice is unavailable Consider an automatic recirculation control valve or solenoid-operated valve if a constant bypass (mini- mum-flow orifice) is not possible. 4.7.5 Auxiliary-piping checklist Precautions NOTICE: Auxiliary cooling and flush systems must be operating properly to prevent excess heat genera- tion, sparks, and/or premature failure.
5 Commissioning, Startup, Operation, and Shutdown 5 Commissioning, Startup, Operation, and Shutdown 5.1 Preparation for startup WARNING: • Risk of serious physical injury or death. Exceeding any of the pump operating limits (e.g. - pressure, temperature, power, etc.) could result in equipment failure, such as explosion, seizure, or breach of containment.
5.2 Remove the V-belt drive guard • Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. • Risk of seizure, breach of containment, or explosion. Ensure balance line is installed and piped back to either the pump suction or suction vessel. This prevents rapid vaporization of the pumped fluid.
5.3 Remove the coupling guard Figure 26: Belt guard removal 5.3 Remove the coupling guard Remove the nut, bolt, and washers from the slotted hole in the center of the coupling guard. Slide the driver half of the coupling guard toward the pump. Remove the nut, bolt, and washers from the driver half of the coupling guard.
5.4 Check the rotation Item Description Coupling guard Coupling 5.4 Check the rotation WARNING: • Starting the pump in reverse rotation can result in the contact of metal parts, heat genera- tion, and breach of containment. Ensure correct driver settings prior to starting any pump. •...
5.5 Impeller-clearance check 5.5 Impeller-clearance check The impeller-clearance check ensures the following: • The pump turns freely. • The pump operates at optimal efficiency for long equipment life and low energy consumption. 5.5.1 Impeller axial clearances Total axial adjustment NOTICE: Service temperature in an ATEX classified environment is limited to the area classi- fication specified on the ATEX tag to the pump.
5.6 Impeller-clearance setting WARNING: • The pump should be run for a period of 15 minutes to verify the impeller is properly tight- ened onto the shaft. In addition to verifying the impeller is properly tightened, it is neces- sary to verify that the bearing frame adjustment plate bolts (352G) and nuts (427D) are properly secured and tight.
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5.6 Impeller-clearance setting • Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. • The impeller clearance setting procedure must be followed. Improperly setting the clearance or not following any of the proper procedures can result in sparks, unex- pected heat generation, and equipment damage.
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5.6 Impeller-clearance setting 13. Loosen the two adjusting nuts (415A) on the forward sides of the bearing frame adjustment plates (234F) by turning them counterclockwise. 14. Back up the impeller .51mm (.020 in): Turn the two adjusting nuts (415A) on the rearward sides of the bearing frame adjustment plates (234F) sequentially clockwise, 1/2 of a turn each at a time, to draw the power end backward until the impeller (101) dial indicator measures the proper field set- ting impeller back clearance from table 7.
5.6 Impeller-clearance setting • Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. NOTICE: • For rubber lined assemblies, refer to steps 1-10 that follow. • The Suction seal ring option is under currently development. •...
5.7 Install the V-belt drive guard • Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. In addition to checking the impeller clearance, the suction seal ring clearance on the XHD model must also be checked according to the following instructions for optimal efficiency and wear. All of the instructions that are stated in the following steps are based on viewing the unit from the rear- ward (drive) end.
5.8 V-Belt drive operation Figure 30: V-belt drive guard 5.8 V-Belt drive operation 5.8.1 V belt drive installation checks Use the following steps and guidelines to make sure that the v-belt drive is properly installed and that the belts are properly tensioned. Operate the drive for a few minutes as the belts seat into the sheave grooves.
5.9 Couple the pump and driver Figure 31: Pump with OHMM and belt guard installed 5.9 Couple the pump and driver WARNING: Failure to disconnect and lock out driver power may result in serious physical injury or death. Always disconnect and lock out power to the driver before performing any installation or main- tenance tasks.
5.9 Couple the pump and driver Coupling guard Coupling Figure 32: Coupling guard assembly Figure 33: Pump with OHMM and belt guard installed 5.9.1 Install the coupling guard WARNING: • Running a pump without safety devices exposes operators to risk of serious personal in- jury or death.
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5.9 Couple the pump and driver • Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. WARNING: The coupling guard used in an ATEX classified environment must be properly certified and constructed from a spark resistant material. Required parts: Item Description...
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5.9 Couple the pump and driver Item Description Annular groove Pump-side end plate Driver Pump half of the coupling guard Figure 35: Guard half installation The annular groove in the coupling guard half must fit around the end plate. Item Description Annular groove End plate (pump end) Guard half...
5.10 Bearing lubrication Item Description Washer Bolt Figure 37: Secure coupling guard half to end plate Put the driver half of the coupling guard in place: Slightly spread the bottom apart. Place the driver half of the coupling guard over the pump half of the coupling guard. The annular groove in the coupling guard half must face the motor.
5.11 Shaft-sealing options 5.10.1 Lubricate the bearings with oil WARNING: Risk of explosive hazard and premature failure from sparks and heat generation. Ensure bearings are properly lubricated prior to startup. Remove the oil fill pipe plug (319B). Fill the bearing frame with oil through the filler connection that is located on the top of the bearing frame.
5.11 Shaft-sealing options 5.11.1 Mechanical seal options Pumps are usually shipped with mechanical seals installed. If they are not, then refer to the mechanical seal manufacturer's installation instructions. These are the mechanical seal options for this pump: • Cartridge mechanical seal 5.11.2 Connection of sealing liquid for mechanical seals Seal lubrication is required Seal faces must have liquid film between them for proper lubrication.
5.11 Shaft-sealing options NOTICE: Make sure to lubricate the packing. Failure to do so may result in shortening the life of the packing and the pump. You must use an external sealing liquid under these conditions: • The pumped fluid includes abrasive particles. •...
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5.11 Shaft-sealing options Packing rings Lantern rings Packing rings Lantern rings Correct Incorrect Figure 39: Packing rings and lantern rings The XHD stuffing box is supplied with water connections for both the weep type and full flush con- figurations. The stuffing box cover is marked with an "F" and a "W" to show the proper locations for full flush or weep style connections.
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5.11 Shaft-sealing options Flush connection Packing rings iii. Lantern ring Figure 41: Weep flush setting (2L3) For full flush setting (L5): One lantern ring (105) Five packing rings (106) Flush connection Packing rings iii. Lantern ring Figure 42: Full flush setting (L5) For full flush setting (1L4): One packing ring (106) One lantern ring (105)
5.12 Pump priming NOTICE: Do not overtighten gland nuts. Overtightened packing causes excessive friction between pack- ing and sleeve and will result in damaged components. Table 12: Flush water requirements The flush water requirements are listed for both the weep style and full flush packing arrangements. Group Size (L5) Full Flush...
5.12 Pump priming Item Description Discharge isolation valve Check valve Suction isolation valve Figure 44: Suction supply above pump 5.12.2 Prime the pump with the suction supply below the pump Use a foot valve and an outside source of liquid in order to prime the pump. The liquid can come from one of these sources: •...
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5.12 Pump priming Item Description Discharge isolation valve Shutoff valve From outside supply Foot valve Check valve Figure 45: Pump priming with suction supply below pump with foot valve and an outside supply XHD Installation, Operation, and Maintenance Manual...
5.13 Start the pump Item Description By-pass line Shutoff valve Foot valve Check valve Discharge isolation valve Figure 46: Pump priming with suction supply below pump with foot valve using bypass around check valve 5.12.3 Other methods of priming the pump You can also use these methods in order to prime the pump: •...
The health monitor is ready for activation when the pump is running and has reached a steady flow, pres- sure, and temperature. This process only takes a few minutes. Place a small magnet on the health monitor over the ITT logo and then remove it, as this example shows.
5.15 i-ALERT®2 Equipment Health Monitor Magnet 761B ® Figure 47: i-ALERT Health monitor activation When the condition monitor is activated it: Displays a series of red LEDs followed by a solid green LED. Collects eight samples that are spaced one second apart. Averages these readings to establish the baseline vibration level.
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5.16 Pump operation precautions • Risk of equipment damage from unexpected heat generation. Do not overload the driver. Ensure that the pump operating conditions are suitable for the driver. The driver can overload in these circumstances: • The specific gravity or viscosity of the fluid is greater than expected •...
Failure to do so may result in false baseline levels that could cause the health monitor to alert in error. Touch a magnet to the health monitor over the ITT logo to turn the power on. The health monitor begins to establish a new baseline vibration level.
5.20 Make the final alignment of the pump and driver ® Figure 48: i-ALERT 2 Equipment Health monitor 5.20 Make the final alignment of the pump and driver WARNING: • Failure to disconnect and lock out driver power may result in serious physical injury or death.
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5.20 Make the final alignment of the pump and driver Check the alignment while the unit is still hot. See Pump-to-driver alignmentfor either coupled or v-belt driven unit in the Installation chapter. Reinstall the coupling guardor v-belt drive. Restart the pump and driver. XHD Installation, Operation, and Maintenance Manual...
6 Maintenance 6 Maintenance 6.1 Maintenance schedule NOTICE: The preventive maintenance section must be adhered to in order to keep the appli- cable ATEX classification of the equipment. Failure to follow these procedures will void the ATEX classification for the equipment. Maintenance inspections A maintenance schedule includes these types of inspections: •...
These bearing lubrication sections list different temperatures of the pumped fluid. If the pump is ATEX-certified and the temperature of the pumped fluid exceeds the permitted temperature values, then consult your ITT representative. For ATEX applications bearing replacement (all) is recommended after 17,500 hours of oper- ation.
6.1 Maintenance schedule 6.1.3 Oil volumes Oil volume requirements Frame Milliliters Quarts Ounces 1040 1400 1600 PF4S 2630 2.78 3975 4600 6.1.4 Acceptable oil for lubricating bearings Acceptable lubricants Use a high quality turbine oil with rust and oxidation inhibitors. Oil ISO viscosity recommendations can vary based on Operating speed, Ambient temperature and Ro- tating element loading.
6.1 Maintenance schedule Brand Lubricant Type Texaco Regal R&O 220 Regal R&O 150 Regal R&O 100 Rando HD 220 Rando HD 150 Rando HD 100 Royal Purple Synfilm GT 220 Synfilm GT 150 Synfilm GT 100 Synergy 220 Synergy 150 Synergy 100 6.1.5 Lubricating-grease requirements Precautions...
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6.1 Maintenance schedule 6.1.5.1 Regrease the grease-lubricated bearings NOTICE: Risk of equipment damage. Ensure that the grease container, the greasing device, and the fit- tings are clean. Failure to do so can result in impurities entering the bearing housing while re- greasing the bearings.
Cartridge seals installed by the user require disengagement of the hold- ing clips prior to operation, allowing the seal to slide into place. If the seal has been installed in the pump by ITT, these clips have already been disengaged. Other mechanical seal types For other types of mechanical seals, refer to the instructions provided by the seal manufacturer for instal- lation and setting.
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6.1 Maintenance schedule WARNING: Failure to disconnect and lock out driver power may result in serious physical injury. Never at- tempt to replace the packing until the driver is properly locked out. Accepted leakage rate It is not necessary to shut down or disassemble the pump to inspect the packing operation. During nor- mal operation, the packing should leak approximately one drop per second.
6.2 Disassembly Graphite packing maintenance Graphite packing requires the same maintenance as any other packing. When adjustments can no lon- ger be made with the gland because it contacts the box face, perform these maintenance tasks: • Shut down the pump. •...
6.2 Disassembly • Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining devices can cause trapped liquid to rapidly expand and result in a violent explosion. This manual clearly identifies accepted methods for disassembling units. These methods must be adhered to.
6.2 Disassembly 6.2.4 Disassembly for Metal-Lined The disassembly steps for Metal-lined and Rubber-lined differ. This section, beginning with Typical disas- sembly and ending with Remove the shaft sleeve, pertains to Metal-lined pumps. For Rubber-lined pumps, refer to the sub-section, 6.2.8 Disassembly for Rubber-Lined on page 6.2.5 Typical disassembly - Metal-Lined The XHD slurry pump is available in two models: the basic version, referred to as XHD and the XHD Val- ue Option.
6.2 Disassembly 415B 356K 357A 757A 354A 388A 600C 357B 100A 569L 356F 358B 512B 512C 358B 351N 822 512A 367B 351Q 600D 496R 100D 600A 356K 357A Figure 51: Wet end exploded view, Metal lined 6.2.7 Wet end disassembly instructions Follow these precautions before disassembly: •...
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6.2 Disassembly Model Parts that are still attached • Suction side liner (562) • Adjustable seal ring (822) • Hardware Square head adjusting bolts (356F) and hex jam nuts (357A) XHD Value Option • Suction side liner (562) • Hardware Hex head bolts/hex cap screws Support the suction half casing (100A) with a hoist hook through the lifting lug.
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6.2 Disassembly Remove suction side liner (562) from suction half casing (100A). Remove the suction side liner retentions studs (356E) from the suction side liner (562) using a met- ric stud driver. Remove the suction side liner flat gasket (351N). Figure 55: Removal of suction side liner - metal lined 6.2.7.5 Remove the suction side liner and adjustable seal ring - XHD - Metal-Lined...
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6.2 Disassembly 757A 512B 356F 512A Figure 57: Removal of adjustable seal ring - metal lined 6.2.7.7 Impeller removal - Metal-Lined Two people should work together to remove the impeller for safety purposes. Remove the gland assembly halves (107) by removing the gland adjusting bolts (353). Loosen the bearing frame adjustment plate bolts (352G) and nuts (427D) but DO NOT remove hardware or adjustment plates (234F).
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6.2 Disassembly 6.2.7.9 Remove the split stuffing box XHD NOTICE: This section applies only to units equipped with a split stuffing box. If your unit is not equipped with a split stuffing box, the seal cover /chamber will be removed at a later step. Remove the shoulder bolts (328) that hold the two halves together.
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6.2 Disassembly 100D 356K 351Q 357A Figure 60: Removal of volute liner - metal lined Remove the seal cover-to-volute liner gasket (351Q). Remove the volute liner retention studs (356K) from the casing volute liner (561) using a metric stud driver. 356K 356K Figure 61: Removal of volute liner retention studs...
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6.2 Disassembly Figure 62: Removal of expeller 6.2.7.12 Remove the seal cover and gland half casing assembly Remove the gland casing and seal cover assembly by supporting the casing assembly with a hoist hook through the lifting lug. Figure 63: Removal of seal cover and half gland assembly Remove the pedestal to casing (427L) and (3701) hardware.
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6.2.7.14 Locate and lift the volute liner for optional discharge locations (field replacement) - Metal-Lined Using the ITT approved volute liner and Impeller lifting device, the Volute Liner (561) can be instal- led into the Gland Casing (100D) the field in any of the optional discharge orientations.
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6.2 Disassembly 100D 100A 351N 415B 415B 600C 600D 600A Figure 68: Suction casing removal Remove the Impeller as shown in the impeller removal section. Figure 69: Impeller removal - metal lined Secure the Volute Liner hook, to the Volute Liner (561) in the proper orientation, as illustrated be- low.
6.2 Disassembly 6.2.7.15 Remove the shaft sleeve Remove the shaft sleeve (126) from the shaft (122). Use a short pry bar to gently facilitate removal, if necessary. Remove the impeller hub o-ring (412A) and shaft sleeve o-ring (412F). NOTICE: Item (412A) Impeller O-ring is supplied only with the metal impeller. Figure 71: Removal of shaft sleeve 6.2.8 Disassembly for Rubber-Lined The disassembly steps for Metal-lined and Rubber-lined differ.
6.2 Disassembly 6.2.10 Remove the joint gaskets and flanges - Rubber-Lined NOTICE: Gaskets 351A and 351B are supplied only with metal lined pumps. Gaskets for rubber lined pumps are integral with rubber liners. Remove the two-piece suction and discharge flanges (195C, XHD sizes 150 and above only). 351A 195C 351B...
6.2 Disassembly Figure 74: Gland and suction liner Remove the hex head casing bolts (600A) from the gland half casing (100D). Remove the tapered alignment studs (600D) from the gland half casing (100D) using a metric stud driver. 600A 600A 600D 600D 100D...
6.2 Disassembly Figure 76: Suction liner removal 6.2.14 Impeller removal - Rubber-Lined Two people should work together to remove the impeller for safety purposes. Remove the gland assembly halves (107) by removing the gland adjusting bolts (353). Loosen the bearing frame adjustment plate bolts (352G) and nuts (427D) but DO NOT remove hardware or adjustment plates (234F).
6.2 Disassembly 6.2.15 Stuffing box removal Pump Model Next step to follow • The stuffing box is split and can be disassembled prior to casing volute liner removal. Con- tinue with the Remove the split stuffing box step below. XHD Value Op- •...
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6.2 Disassembly Move the casing volute liner (600T) out of and away from the gland half casing. Figure 80: Rubber gland liner removal Remove the volute liner retention studs (600L) from the casing volute liner (600T) using a metric stud driver. Figure 81: Rubber gland liner stud removal XHD Installation, Operation, and Maintenance Manual...
6.2 Disassembly 6.2.18 Remove the power end - quick disconnect option for XHD NOTICE: The quick disconnect power end removal procedure cannot be used if the assembly does not not have the Suction seal ring option installed. This quick disconnect feature may also be un- available depending on the amount of wear on the suction seal ring and internal surfaces.
6.2 Disassembly Figure 82: Removal of expeller 6.2.20 Remove the seal cover and gland half casing assembly Remove the gland casing and seal cover assembly by supporting the casing assembly with a hoist hook through the lifting lug. Figure 83: Removal of seal cover and half gland assembly Remove the pedestal to casing (427L) and (3701) hardware.
6.2 Disassembly Remove the seal cover o-ring (496R, XHD). 6.2.21 Optional disassembly of gland half casing, gland liner, and seal cover - Rubber-Lined NOTICE: When there is no expeller assembly supplied, the Gland casing assembly can be removed and rebuilt as an assembly. The gland half casing (100D), volute liner (600T), seal cover (184), and/or split stuffing box assembly (159), can be removed as an entire assembly Once the impeller is removed from the shaft, support the entire gland casing assembly with a strap,...
6.2 Disassembly 388A 388A 354A 354A 100D Figure 86: Gland half casing disassembly 6.2.22 Locate and lift the volute liner for optional discharge locations (field replacement) - Rubber-Lined The Volute Liner (600T) can be installed into the Gland Casing (100D) the field in any of the option- al discharge orientations.
6.2 Disassembly 100A 600R 415B 100D 600N 600D 600A 415B 600C Figure 87: Volute liner and impeller lifting Remove the Impeller as shown in the impeller removal section. 600T Figure 88: Impeller Removal 6.2.23 Remove the shaft sleeve Remove the shaft sleeve (126) from the shaft (122). Use a short pry bar to gently facilitate removal, if necessary.
6.2 Disassembly Figure 89: Removal of shaft sleeve 6.2.24 Remove the power end- XHD and XHD Value Option Before beginning removal of the power end, check to ensure that the pedestal (131) is securely fastened to the foundation, baseplate or work surface, such as a workbench. When removing the power end, the coupling hub or V-belt sheave on the drive end of the shaft must also be removed.
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6.2 Disassembly 370X 415A 415A 234F Figure 91: Frame adjustment rods Insert hoist hook through the bearing cartridge housing (228) lifting lug. Remove the bearing frame adjustment plate bolts (352G), nuts (427D) and bearing frame adjust- ment plates (234F). 352G 352G 234F 234F...
6.2 Disassembly Figure 93: Lifting of power end 6.2.25 Disassemble the power end - XHD, oil lubrication Remove the outboard bearing cover assembly hex head capscrews (370N). Remove the outboard bearing cover (109) from the bearing cartridge housing (228) with the o-ring (412) and labyrinth seal (332A) still installed.
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6.2 Disassembly 370P 370P 333A 333A Figure 95: Removal of labyrinth seal Slide the rotating element assembly from the bearing cartridge housing (228), using the lifting hoist in the coupling end of the shaft to retract the assembly from the frame. Lifting hole sizes are speci- fied below.
6.2 Disassembly Figure 98: Vertical rotating ele- ment removal Remove and clean or replace bulls eye sight glass (319) and opposite sight glass (408N) if neces- sary. 408N 408N Figure 99: Bulls eye sight glass 6.2.26 Disassembly of other power end configurations The disassembly of other available power end configurations is very similar to that of the XHD oil-lubri- cated power end.
6.3 Preassembly inspections Disassemble the power end XHD, grease lubrication • The XHD grease lubricated power end also uses double lip seals as bearing isolators. The same bearing shields employed on the XHD grease lubricated power end are used as well to properly maintain grease in the bearings.
6.4 Reassembly • Inspect surfaces for pitting, and excessive wear or corrosion damage. 6.3.2 Fastening WARNING: Risk of serious personal injury or property damage. Fasteners such as bolts and nuts are criti- cal to the safe and reliable operation of the product. Ensure appropriate use of fasteners during installation or reassembly of the unit.
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6.4 Reassembly 346A 346A Figure 100: Installation of bearings onto shaft Lubricate and install the spacer sleeve o-rings (512D) into the spacer sleeve (157). Slide the spacer sleeve (157) onto the inboard end of the shaft (122) until it is flush with the inner race of the inboard taper roller bearing (409).
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6.4 Reassembly 346A Figure 102: Vertical rotating element assembly 12. Insert the Bellville preload washer (529) into the outboard end of the bearing cartridge housing (228) so it is in contact with the outboard taper roller bearing (410). Grease shield 346A shown above is for grease lube only.
6.4 Reassembly 390C 370N 332A 512D 333A Figure 103: Outboard bearing cover assembly 21. Insert the shaft key (400) into the keyway in the outboard end of the shaft (122). 22. Install the bulls eye sight glass (319) and plug, opposite (408N) into the bearing cartridge housing (228) if removed previously.
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6.4 Reassembly 352G 352G 234F 234F 427D 427D Figure 105: Frame adjustment plate bolting pre-assembly Insert the free ends of the threaded adjustment rods (370X) through the bearing frame adjustment plate (234F) and outboard end cover (109) ears. Figure 106: Adjustment rod assembly Secure the threaded adjustment rods (370X) to the bearing frame adjustment plates (234F) and outboard end cover (109) by installing the hex nuts (415A) on the outer face of the adjustment plate and end cover ears.
6.4 Reassembly 6.4.3 Assembly of other power end configurations The assembly of other available power end configurations is very similar to that of the XHD oil lubricated power end. All of the major pieces of the power end (bearing cartridge, end covers, bearings, etc.) are designed for use with all options so only a few components will change regardless of the type of lubrica- tion or isolators used.
6.4 Reassembly 6.4.5 Complete wet end connection - XHD The XHD model features a "quick connect" wet end option. If you have received a complete replace- ment wet end from the factory or your distributor, installation of the entire wet end to the pedestal and bearing frame can be performed as follows: NOTICE: The quick connect wet end assembly procedure cannot be used if the assembly does not have...
6.4 Reassembly 24. Install the packing (106) and lantern ring (105). 25. Assemble and install the gland assembly (107) using the gland adjusting bolts (353). 6.4.6 Wet end assembly instructions The following steps are used to assemble the wet end in sequential fashion for the XHD Value Option model, as well as the XHD model when the complete wet end connection option is not employed.
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6.4 Reassembly • You will need to assemble the two split stuffing box halves before attaching the stuffing box to the seal cover. Start with the next step, Assemble the split stuffing box. XHD Value Op- • Go to Install the seal cover instructions. tion 6.4.6.3 Install the gland half casing and seal cover Install the tapered alignment studs (375B) into the gland half casing (100D) using a metric stud driv-...
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6.4 Reassembly Figure 112: Capscrew installation through pedestal flange into gland half casing 6.4.6.4 Stuffing box assembly and installation Pump model Next step to follow XHD Value Option • Go to Install the seal cover instructions. • You will need to assemble the two split stuffing box halves before attaching the stuffing box to the seal cover.
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6.4 Reassembly 569L 367B 496R Figure 114: Attachment of stuffing box to seal cover Trim edges of the stuffing box gasket such that they will not interfere with the stuffing box oring. Lubricate and install the seal cover-to-stuffing box o-ring (496R) into the seal cover (184). Attach the stuffing box (159) to the seal cover (184) using the stuffing box-to-seal cover hex head cap screws (569L).
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6.4 Reassembly Figure 116: Expeller installation 6.4.6.8 Reassembly for Metal-Lined The reassembly steps for Metal-lined and Rubber-lined differ. This section, beginning with Install the cas- ing volute liner and ending with Install suction half casing with other suction half components attached, pertains to Metal-lined pumps.
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6.4 Reassembly Coat the seal cover-to-volute liner gasket (351Q) with lubricant and install into the casing volute lin- er (561). Support the casing volute liner (561) using the proper end of the Goulds-provided impeller/casing volute hook tool. Lift the liner into position and insert into the gland half casing (100D) using the installed retention studs (353K) as a guide.
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6.4 Reassembly Re-secure the bearing frame adjustment plates (234F) by tightening the hold down bolts (352G) and nuts (427D). 6.4.6.11 Suction side assembly Wet end components on the suction side of the pump need to be assembled to the suction half casing (100A) before they can be attached to the rest of the assembled wet end already mounted on the bear- ing frame and pedestal.
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6.4 Reassembly Install the seal ring adjusting bolt onto the adjusting bolts (356F). 757A 512B 356F 512A Figure 121: Seal ring installation Coat the non-driving end threads of the square head adjusting bolts (356F) with an anti-seize com- pound and insert through the suction side liner into the tapped holes of the seal ring. Tighten the square head adjusting bolts (356F) fully using a metric driver.
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6.4 Reassembly Coat the threads of the casing volute liner retention studs (600L) that will be inserted into the casing volute liner (600T) with anti-seize compound. Insert the provided gland liner retention studs, into the elastomer liner. Tighten the studs by hand being careful to not overtighten as this can damage the liner.
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6.4 Reassembly Figure 124: Rubber gland liner removal Secure the casing volute liner (600T) to the gland half casing (100D) by installing and fully tighten- ing the volute liner retention hex nuts (355C). 6.4.6.16 Install the impeller - Rubber-Lined Two (2) people should work together to install the impeller for safety purposes. Loosen the adjustment plate bolts (352G) and nuts (427D) but DO NOT remove bolts or adjustment plates (234F).
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6.4 Reassembly Figure 126: Impeller installation After the shaft (122) has been tightly screwed into the impeller (101), the bearing frame can be slid backwards toward the drive end until the impeller sits completely recessed in the casing volute liner (600T).
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6.4 Reassembly 600A 600A 600D 600D 100D 100D 100A 600R 415B 100D 600N 600D 600A 415B 600C Figure 127: Installation of suction half casing with attached components - rubber lined 6.4.6.19 Install packing, lantern ring, and gland Measure the appropriate length of packing (106) strips by wrapping packing around the shaft sleeve (126) to estimate the desired length.
6.4 Reassembly 195C 351A 351B 195C Figure 128: Installation of flanges and joint gaskets 6.4.7 Assembly references 6.4.7.1 Spare parts Recommended spare parts In order to prevent a long and costly downtime period, especially on critical services, it is advisable that you have these spare parts on hand: •...
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6.4 Reassembly • Inboard and outboard bearing cover o-rings (412) 6.4.7.2 Bearing bore fits and tolerances Group Bearing Maximum bearing frame bore in inches (millimeters) Inboard 4.3322 (110.037) Outboard Inboard 5.1197 (130.040) Outboard Inboard 7.4821 (190.046) Outboard PF4S Inboard 7.8760 (200.050) Outboard Inboard 10.2383 (260.052)
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6.4 Reassembly 6.4.7.4 Bolt torques for XHD75 / PF1 Option Item Description Thread Torque (N- Torque (ft- num- size m) Lubri- lbs) Lubri- cated cated (k=.10) (k=.10) Standard 600A Hex bolt, casing M20x2.5 221 Standard 600C Hex nut, casing Standard 600D Taper stud, casing alignment M20x2.5 221 Standard 415B...
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6.4 Reassembly Option Item Description Thread Torque (N- Torque (ft- num- size m) Lubri- lbs) Lubri- cated cated (k=.10) (k=.10) Standard 353 Bolt, gland adjusting Standard 352G Hex cap screw, plate M16x2 Standard 427D Hex nut, plate to pedestal Standard 370X Threaded rod, housing adjustment M20x2.5 221 Standard 415A...
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6.4 Reassembly 6.4.7.7 Bolt torques for XHD150 Option Item Description Thread Torque Torque num- size (N-m) (ft-lbs) Lubricat- Lubricat- (k=.10) (k=.10) Standard 600A Hex bolt, casing M30x3.5 758 Standard 600C Hex nut, casing Standard 600D Taper stud, casing alignment M30x3.5 758 Standard 415B Hex nut, taper stud Standard 356K...
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6.4 Reassembly Option Item Description Thread Torque Torque num- size (N-m) (ft-lbs) Lubricat- Lubricat- (k=.10) (k=.10) Standard 388A Screw, socket head (seal cover retention) M10x1.5 25 Split box 328 Screw socket head M12x1.75 44 Split box 596L Hex head cap screw, chamber to cover M16x2 Standard 353 Bolt, glad adjusting...
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6.4 Reassembly Option Item Description Thread Torque Torque num- size (N-m) (ft-lbs) Lubricat- Lubricat- (k=.10) (k=.10) Standard 370N Hex head cap screw, outboard bearing cover M16x2 Standard 370P Hex cap screw, inboard bearing cover Standard 791B Bolt, shoulder (chamber, split packing) 6.4.7.10 Bolt torques for XHD300 Option Item...
The shaft is rotating in the wrong direction. Change the rotation. The rotation must match the arrow on the bearing housing or pump casing. The foot valve or suction pipe opening is Consult an ITT representative for the proper not submerged enough. submersion depth. Use a baffle in order to eliminate vortices.
If this does liquid. not help, then contact your ITT representa- tive. The liquid is heavier than expected. Check the specific gravity and viscosity. The stuffing-box packing is too tight.
Replace the condition monitor. The unit is deactivated. Activate the condition monitor. The unit is malfunctioning. Consult your ITT representative for a warranty replacement. The red LEDs are flashing, but the tempera- The baseline is bad. Check the temperature and vibra- ture and vibration are at acceptable levels.
8 Parts Listings and Cross-Sectionals 8 Parts Listings and Cross-Sectionals 8.1 Assembly drawings - (exploded views) Figure 129: XHD Standard oil lubrication - Metal-lined XHD Installation, Operation, and Maintenance Manual...
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8.1 Assembly drawings - (exploded views) Figure 130: XHD Standard oil lubrication - Rubber-lined Item Description High High Endura- Ultra High CD4MCu- Elastomers See Chrome Chrome Chrome Chrome NA890 Rubber-lined HC600 w/DI Seal Special HC 35% Cr Gr.1B Table Cover HC600/DI 100A Suction half casing...
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8.1 Assembly drawings - (exploded views) Item Description High High Endura- Ultra High CD4MCu- Elastomers See Chrome Chrome Chrome Chrome NA890 Rubber-lined HC600 w/DI Seal Special HC 35% Cr Gr.1B Table Cover HC600/DI 195C Flange, split Carbon Steel Frame, bearing 1018 234F Plate, bearing frame...
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8.1 Assembly drawings - (exploded views) Item Description High High Endura- Ultra High CD4MCuN Elastomers See Chrome Chrome Chrome Chrome A890 Gr. Rubber-lined HC600 w/DI Seal Special HC 35% Cr Table Cover HC600/DI 367B Gasket, chamber 5145 370N Screw, hex cap (out- 2472 board bearing cover) 370P...
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8.1 Assembly drawings - (exploded views) Item Description High High Endura- Ultra High CD4MCuN Elastomers See Chrome Chrome Chrome Chrome A890 Gr. Rubber-lined HC600 w/DI Seal Special HC 35% Cr Table Cover HC600/DI 512A O-ring, seal ring ID 5302 512C O-ring, adjusting bolt 5302 (seal ring)
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8.1 Assembly drawings - (exploded views) Figure 131: Optional features XHD Installation, Operation, and Maintenance Manual...
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8.1 Assembly drawings - (exploded views) Figure 132: Dynamic seal option XHD Installation, Operation, and Maintenance Manual...
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8.1 Assembly drawings - (exploded views) Figure 133: XHD Liquid End Metal Lined XHD Installation, Operation, and Maintenance Manual...
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8.1 Assembly drawings - (exploded views) Figure 134: XHD Oil lube power end - Metal-lined XHD Installation, Operation, and Maintenance Manual...
10 Other Relevant Documentation or Manuals 10 Other Relevant Documentation or Manuals 10.1 For additional documentation For any other relevant documentation or manuals, contact your ITT representative. XHD Installation, Operation, and Maintenance Manual...
Los Angeles Vertical Products Operation +1 562-949-2113 +1 562-695-8523 3951 Capitol Avenue City of Industry, CA 90601-1734 Asia Pacific ITT Fluid Technology Asia Pte +65 627-63693 +65 627-63685 1 Jalan Kilang Timor #04-06 Singapore 159303 Europe ITT - Goulds Pumps...
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