Amazone CatrosXL 4003-2TS Operating Instructions Manual
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Amazone CatrosXL 4003-2TS Operating Instructions Manual

Trailed compact disc harrow
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Operating instructions
Trailed compact disc harrow
XL
Catros
4003-2TS
XL
Catros
5003-2TS
XL
Catros
6003-2TS
MG6828-EN-II | D.1 | 03.06.2020
Original operating instructions

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Summary of Contents for Amazone CatrosXL 4003-2TS

  • Page 1 Operating instructions MG6828-EN-II | D.1 | 03.06.2020 Trailed compact disc harrow Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS Original operating instructions...
  • Page 2 Please insert the identification data of the implement. The identification data are arranged on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Running gear 1 About this operating manual Support wheels Meaning of the operating manual 4.10 Vibration compensation Diagrams 4.11 Safety chain 1.2.1 Warnings and signal words 1.2.2 Further instructions 4.12 Safety device against 1.2.3 Instructions unauthorised use 1.2.4...
  • Page 4 TABLE OF CONTENTS Performance characteristics of 6.5.5 Aligning the implement horizontally the tractor 7 Using the machine Noise development data Lowering the cutting roller Drivable slope inclination Switching on the vibration 6 Preparing the machine compensation Checking the tractor suitability Turning on the headlands 6.1.1 Calculating the required tractor...
  • Page 5 TABLE OF CONTENTS 9.1.10 Checking the pneumatic brake system 9.1.11 Draining the compressed air tank 9.1.12 Checking the compressed air tank 9.1.13 Cleaning the compressed air line filter 9.1.14 Checking the axle bolts 9.1.15 Checking the tyre pressure 9.1.16 Checking the coupling device Cleaning the machine Lubricating the machine 9.3.1...

  • Page 7: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-B.1 Meaning of the operating manual CMS-T-006245-A.1 The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information. Only the instructions provided in the operating manual are reliable.

  • Page 8: Further Instructions

    1 | About this operating manual Diagrams DANGER Indicates a direct threat with high risk for severe physical injury, such as loss of limbs or death. WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries.
  • Page 9 1 | About this operating manual Diagrams The specified sequence of the actions must be observed. Example: 1. Instruction 1 2. Instruction 2 1.2.3.1 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2.

  • Page 10: Lists

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6828-EN-II | D.1 | 03.06.2020...

  • Page 11: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00002298-E.1 Basic safety instructions CMS-T-00002301-E.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
  • Page 12 2 | Safety and responsibility Basic safety instructions Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
  • Page 13 2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
  • Page 14 2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.
  • Page 15 2 | Safety and responsibility Basic safety instructions Personal protective equipment CMS-T-00002316-B.1 Personal protective equipment Wearing personal protective equipment is an important safety element. Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury. Personal protective equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection, face protection,...

  • Page 16: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
  • Page 17 2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00002319-C.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.

  • Page 18: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-D.1 2.1.3.1 Coupling implements CMS-T-00002320-B.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
  • Page 19 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-B.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
  • Page 20 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Before driving on roads, always prepare the machine for road travel. Parking the implement The parked machine can tip over.

  • Page 21: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6828-EN-II | D.1 | 03.06.2020...
  • Page 22 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-B.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
  • Page 23 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety- related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 24 2.1.4.3 Operating materials CMS-T-00002324-B.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can impede operational safety and cause accidents. Only use operating material that meet the requirements in the Technical Data.

  • Page 25: Safety Routines

    CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 26 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
  • Page 27 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.

  • Page 28: Intended Use

    Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.

  • Page 29: Product Description

    4 | Product description Product description CMS-T-00004248-A.1 Implement overview CMS-T-00004260-A.1 CMS-I-00003284 Working depth adjustment Threaded cartridge Running gear First concave disc gang Roller Second concave disc gang Drawbar MG6828-EN-II | D.1 | 03.06.2020...

  • Page 30: Function Of The Implement

    4 | Product description Function of the implement Function of the implement CMS-T-00004565-A.1 The concave disc gangs till and mix the soil. The roller reconsolidates the soil. The running gear supports the implement. Threaded cartridge CMS-T-00001776-B.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306...

  • Page 31: Protective Equipment

    4 | Product description Protective equipment Side panel Safety chain Harrow system Support wheels Tractor wheel mark eradicator Transport box Counter Ballast weights Protective equipment CMS-T-00004266-A.1 4.5.1 Road safety bars CMS-T-00000612-C.1 To protect from injuries during road transport, the road safety bar covers the tines on the rear harrow. CMS-I-00000088 4.5.2 Stop tap CMS-T-00004267-A.1...

  • Page 32: Emergency Brake

    4 | Product description Protective equipment 4.5.3 Emergency brake CMS-T-00004274-A.1 If the implement is disconnected from the tractor, the emergency brake stops the implement. The emergency brake is triggered by a ripcord 1 . The ripcord is fastened to a brake valve 3 via a spring cotter pin 2 .

  • Page 33: Lighting And Identification For Road Travel

    4 | Product description Lighting and identification for road travel Lighting and identification for road travel CMS-T-00004259-A.1 Lighting to the rear Square warning signs Marker light Rear lights, brake lights, and turn indicators Red reflectors CMS-I-00003575 Hydraulic connection CMS-T-00004258-A.1 All hydraulic hoses are equipped with handles. The handles have colour markings with a code number or a code letter.

  • Page 34: Running Gear

    4 | Product description Running gear Designation Function Tractor control unit Fold Blue Section Double-acting Unfold Lift Yellow Running gear Double-acting Lower Lift Yellow Drawbar Double-acting Lower Increase Working Green depth of the Double-acting concave discs Reduce Increase Working Beige depth of the Double-acting crushboard...

  • Page 35: Support Wheels

    4 | Product description Support wheels Running gear in working position with vibration compensation CMS-I-00003313 Running gear in headlands position CMS-I-00003314 Support wheels CMS-T-00004283-A.1 Together with the roller, the support wheels guide the height of the implement. The support wheels can be equipped with a counter for the driven kilometres.

  • Page 36: Vibration Compensation

    4 | Product description Vibration compensation 4.10 Vibration compensation CMS-T-00004287-A.1 The vibration compensation prevents the implement from swinging, pitching or jumping during operation. The vibration compensation consists of a stop tap 1 and a hydraulic valve 2 that are connected to the hydraulic cylinder of the running gear.

  • Page 37: Safety Device Against Unauthorised Use

    4 | Product description Safety device against unauthorised use 4.12 Safety device against unauthorised use CMS-T-00004292-A.1 Lockable device for the drawbar eye, ball bracket, or lower link crosspiece, prevents unauthorised use of the implement. CMS-I-00003534 4.13 Soil tillage tools CMS-T-00004249-A.1 4.13.1 Crushboard CMS-T-00002256-B.1 The crushboard is installed on the front rack.

  • Page 38: Straw Harrow

    4 | Product description Soil tillage tools 4.13.2 Straw harrow CMS-T-00004273-A.1 The straw harrows distribute the straw evenly in front of the roller. CMS-I-00003321 The manual working depth adjustment of the straw harrow consists of a spindle 1 with a hand crank CMS-I-00003323 The hydraulic working depth adjustment of the straw harrow consists of a hydraulic cylinder 1 .

  • Page 39: Cutting Roller

    4 | Product description Soil tillage tools 4.13.3 Cutting roller CMS-T-00004271-A.1 The cutting roller chops up crop residues and catch crops. The cutting roller is automatically pre- tensioned using a hydraulic pressure accumulator. A stop tap is attached to the hydraulic pressure accumulator.
  • Page 40 4 | Product description Soil tillage tools 4.13.4.3 Manual working depth adjustment of the discs CMS-T-00001010-B.1 Adjustment spindle Hand lever CMS-I-00000781 4.13.4.4 Side discs CMS-T-00004412-A.1 The side discs ensure a good work pattern in the outer area of the implement. For optimal connection of the next bout, the working depths are adjustable.

  • Page 41: Rollers

    4 | Product description Soil tillage tools 4.13.5 Rollers CMS-T-00000603-F.1 4.13.5.1 TW tandem roller CMS-T-00000118-A.1 The tandem roller produces very good crumbling. The tandem roller consists of the following components: Cage roller: Installed at the front in the upper group of holes Rod roller: Installed at the rear in the bottom group of holes.
  • Page 42 4 | Product description Soil tillage tools 4.13.5.3 Wedge ring roller KW CMS-T-00000601-A.1 The wedge ring roller with a diameter of 580 mm is very suitable for medium soils. The adjustable scrapers keep the area between the wedge rings clean. CMS-I-00000505 4.13.5.4 Wedge ring roller with matrix tyre profile CMS-T-00000602-A.1...
  • Page 43 4 | Product description Soil tillage tools 4.13.5.6 UW U-profile roller CMS-T-00000122-A.1 The U-profile roller with a diameter of 580 mm is very suitable for light soils. The roller is insensitive to clogging and has a good load-bearing capacity. CMS-I-00000503 4.13.5.7 DUW double U-profile roller CMS-T-00000123-A.1 The double U-profile roller with a diameter of 580 mm...
  • Page 44 4 | Product description Soil tillage tools 4.13.5.9 DW disc roller CMS-T-00000125-B.1 The disc roller with a diameter of 600 mm is very well suited for light, medium, and heavy soils. The roller is insensitive to clogging and has a good load-bearing capacity.

  • Page 45: Rear Harrow

    4 | Product description Soil tillage tools 4.13.6 Rear harrow CMS-T-00001015-E.1 4.13.6.1 Harrow system 12-125 HI CMS-T-00000128-C.1 The rear harrow has the following features: Can be combined with the following rollers: SW cage roller, PW tooth packer roller, KW wedge ring roller, and UW U-profile roller.
  • Page 46 4 | Product description Soil tillage tools 4.13.6.3 Harrow system 12-125 HI KWM/DW CMS-T-00000129-D.1 The rear harrow has the following features: Can be combined with the KWM wedge ring roller with matrix tyre profile and the DW disc roller Adjustable soil tillage intensity Creates a fine-crumbly soil structure as seeding preparation Deposits cut-off plant residues on the soil surface.

  • Page 47: Ballast Weights

    4 | Product description Ballast weights 4.13.6.6 Spring blade system 142 CMS-T-00000132-B.1 The spring blade system 142 has the following features: Can be combined with the WW angle profile roller The spring blades are arranged between the roller rings. The spring blades keep the roller open and provide additional levelling of the soil.

  • Page 48: Greendrill Pack Top Seed Drill

    4 | Product description GreenDrill pack top seed drill 4.15 GreenDrill pack top seed drill CMS-T-000196-B.1 The GreenDrill is mounted on the disc cultivator. The GreenDrill seeds fine seeds and catch crops during soil tillage. CMS-I-00000050 4.16 Warning symbols CMS-T-00004255-A.1 4.16.1 Positions of the warning symbols CMS-T-00004257-A.1 270 Nm...

  • Page 49: Layout Of The Warning Symbols

    4 | Product description Warning symbols CMS-I-00003482 CMS-I-00003531 4.16.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...

  • Page 50: Description Of The Warning Symbols

    4 | Product description Warning symbols 4.16.3 Description of the warning symbols CMS-T-00004256-A.1 MD 225 Risk of crushing when coupling the tractor and the implement Make sure that there is nobody standing in the danger area. CMS-I-00000474 MD 217 Danger due to the implement tipping over Never park the implement in transport position.
  • Page 51 4 | Product description Warning symbols MD095 Risk of accident due to non-compliance with the instructions in this operating manual Before you operate the machine, read and understand the operating manual. CMS-I-000138 MD096 Risk of infection for the whole body from hydraulic oil escaping at high pressure Never attempt to plug leaks in hydraulic hose lines using your hand or fingers.
  • Page 52 4 | Product description Warning symbols MD102 Risk due to unintentional starting and rolling away of the machine Secure the tractor and the machine against unintentional starting and rolling before any intervention in the machine. CMS-I-00002253 MD199 Risk if hydraulic system pressure is too high The implement's hydraulic system is designed for a pressure of maximum 210 bar.
  • Page 53 4 | Product description Warning symbols MD 078 Risk of crushing fingers or hands As long as the tractor engine or implement motor is running, stay away from the danger area. If you have to move marked parts with your hands, pay attention to the crushing areas.

  • Page 54: Rating Plates And Ce Marks

    4 | Product description Rating plates and CE marks 4.17 Rating plates and CE marks CMS-T-00004498-A.1 4.17.1 Position of the rating plates and CE marks CMS-T-00004268-A.1 The rating plate and the CE mark are attached at Position 1 . CMS-I-00003330 4.17.2 Information on the rating plates and CE marks CMS-T-00004499-A.1 The rating plate of the implement specifies:...

  • Page 55: Other Information On The Implement

    4 | Product description Other information on the implement 4.18 Other information on the implement CMS-T-00004953-A.1 4.18.1 Information about the stop tap on the hydraulic drawbar CMS-T-00004952-A.1 The figure shows that the stop tap on the hydraulic drawbar is locked in position 0 and open in position ME1197 CMS-I-00003535 4.18.2 Lubrication point labels...

  • Page 56: Technical Data

    5 | Technical data Technical data CMS-T-00004234-A.1 Dimensions CMS-T-00004235-A.1 Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS Transport width 2950 mm 2950 mm 2950 mm Transport height 2700 mm 3200 mm 3700 mm Total length 2400 mm 2400 mm 2400 mm Total length with lighting and identification for road 6880 mm 6880 mm...

  • Page 57: Permitted Mounting Categories

    5 | Technical data Permitted mounting categories Permitted mounting categories CMS-T-00004236-A.1 Lower link mounting Category 3, Category 4N and Category K700 Optimal working speed CMS-T-00002294-B.1 12-18 km/h Performance characteristics of the tractor CMS-T-00004704-A.1 Engine rating Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS Starting at 118 kW / 160 HP Starting at 147 kW / 200 HP...

  • Page 58: Drivable Slope Inclination

    5 | Technical data Drivable slope inclination The emission sound pressure level mainly depends on the vehicle used. Drivable slope inclination CMS-T-00002297-C.1 Across the slope On left in direction of travel On right in direction of travel Up the slope and down the slope Up the slope Down the slope MG6828-EN-II | D.1 | 03.06.2020...

  • Page 59: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00004237-D.1 Checking the tractor suitability CMS-T-00004592-A.1 6.1.1 Calculating the required tractor characteristics CMS-T-00004868-A.1 CMS-I-00000580 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast...

  • Page 60: Checking The Tractor Suitability

    6 | Preparing the machine Checking the tractor suitability Calculated Designation Unit Description values Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast...
  • Page 61 6 | Preparing the machine Checking the tractor suitability 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 62: Determining The Required Coupling Devices

    6 | Preparing the machine Checking the tractor suitability 6.1.2 Determining the required coupling devices CMS-T-00004593-A.1 Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket, 40 mm Drawbar eye 40 mm A, not automatically...

  • Page 63: Comparing The Permissible Dc

    6 | Preparing the machine Calculating the permissible payload 6.1.3 Comparing the permissible DC value with actual DC value CMS-T-00004867-A.1 Designation Description Permissible total weight × of the tractor in t × 9 81 Permissible axle load of the implement 1.

  • Page 64: Coupling The Implement

    6 | Preparing the machine Coupling the implement Coupling the implement CMS-T-00004246-D.1 6.3.1 Coupling the brake system CMS-T-00004317-B.1 6.3.1.1 Coupling the hydraulic brake system CMS-T-00004319-B.1 1. Clean the hydraulic plug and hydraulic socket. 2. Couple the hydraulic plug and hydraulic socket. TROUBLESHOOTING Is it difficult to couple the hydraulic plug and hydraulic socket?

  • Page 65: Coupling The Hydraulic Hoses

    6 | Preparing the machine Coupling the implement 6.3.1.2 Coupling the pneumatic brake system CMS-T-00004318-B.1 1. Open the cover of the coupling heads on the tractor. 2. Uncouple the yellow coupling head of the brake line 1 from the empty coupling. 3.

  • Page 66: Coupling The Power Supply

    6 | Preparing the machine Coupling the implement 3. Couple the hydraulic hoses 1 to the hydraulic sockets of the tractor according to the marking The hydraulic plugs lock perceptibly. 4. Route the hydraulic hoses with sufficient freedom of movement and without chafing points. CMS-I-00001045 6.3.3 Coupling the power supply CMS-T-00001399-B.1...

  • Page 67: Coupling The Ball Coupling Or Drawbar Eye

    6 | Preparing the machine Coupling the implement 6.3.4.2 Coupling the lower link CMS-T-00004294-B.1 1. Set the tractor lower links 1 to the same height. 2. Drive the tractor towards the implement. 3. Couple the lower links from the tractor seat. 4.

  • Page 68: Routing The Pull Rope In The Driver's

    6 | Preparing the machine Coupling the implement 6.3.5.2 Coupling the ball coupling CMS-T-00004306-B.1 1. Open the stop tap on the hydraulic drawbar. 2. Drive the tractor towards the implement. To rest the ball coupling on the hitch ball, lower the hydraulic drawbar using the "yellow" tractor control unit.

  • Page 69: Fastening The Safety Chain

    6 | Preparing the machine Coupling the implement 6.3.7 Fastening the safety chain CMS-T-00004293-B.1 Depending on country-specific regulations, implements are equipped with a safety chain. Fasten the safety chain on the tractor as prescribed. CMS-I-00003533 6.3.8 Removing the wheel chocks CMS-T-00004296-B.1 1.

  • Page 70: Releasing The Parking Brake

    6 | Preparing the machine Preparing the implement for operation 6.3.9 Releasing the parking brake CMS-T-00004298-B.1 Release the parking brake with the hand crank. CMS-I-00003352 Preparing the implement for operation CMS-T-00004238-D.1 6.4.1 Unfolding the sections CMS-T-00004426-B.1 1. Completely lift the implement with the lower link or the hydraulic drawbar.

  • Page 71: Aligning The Implement Horizontally

    6 | Preparing the machine Preparing the implement for operation 6.4.3 Aligning the implement horizontally CMS-T-00004955-B.1 6.4.3.1 Aligning the implement horizontally with the support wheels CMS-T-00004956-B.1 The implement is guided horizontally by the support wheels. A spirit level 1 is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel.
  • Page 72 6 | Preparing the machine Preparing the implement for operation 1. Drive the tractor and implement onto a level surface. 2. Align the implement horizontally using the lower link. 6.4.3.3 Aligning the implement horizontally with hydraulic drawbar CMS-T-00004958-B.1 A spirit level 1 is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel.

  • Page 73: Adjusting The Working Depth

    6 | Preparing the machine Preparing the implement for operation 6.4.4 Adjusting the working depth CMS-T-00004239-A.1 6.4.4.1 Adjusting the working depth of the discs CMS-T-00004726-A.1 Manually adjusting the working depth of the discs CMS-T-00004404-A.1 1. Slightly raise the implement. 2. Insert the hand lever 1 . 3.
  • Page 74 6 | Preparing the machine Preparing the implement for operation Hydraulic adjustment of the working depth of the discs CMS-T-00004403-A.1 1. Completely extend the hydraulic cylinder for adjusting the working depth with the "green" tractor control unit. 2. Hold the "green" tractor control unit for 20 seconds.
  • Page 75 6 | Preparing the machine Preparing the implement for operation 6.4.4.2 Adjusting the working depth of the crushboard CMS-T-00002258-C.1 Manually adjust the working depth of the crushboard CMS-T-00002259-C.1 1. Remove the linch pin 1 . 2. Use the crank 2 to change the working depth. 3.

  • Page 76: Installing Ballast Weights

    6 | Preparing the machine Preparing the implement for operation Hydraulically adjusting the working depth of the straw harrow CMS-T-00004875-A.1 The set working depth is shown on the scale. NOTE The scale value only serves for orientation. The scale value does not represent the working depth in centimetres.

  • Page 77: Adjusting The Scraper To The Roller

    6 | Preparing the machine Preparing the implement for operation 2. Put two ballast weights 1 on each bracket. 3. Screw two ballast weights together respectively. CMS-I-00000533 6.4.6 Adjusting the scraper to the roller CMS-T-00000076-C.1 The scrapers on the roller are set at the factory. The scrapers can be adapted to the working conditions.

  • Page 78: Removing The Road Safety Bars

    6 | Preparing the machine Preparing the implement for operation 6.4.7 Removing the road safety bars CMS-T-00000091-B.1 1. Remove the road safety bars from the rear harrow. 2. Turn the traffic safety bars 1 by 180°, place on top of each other on the brackets 2 . 3.

  • Page 79: Preparing The Machine For Road Travel

    6 | Preparing the machine Preparing the machine for road travel If the harrow system has an upper adjustment unit adjust the upper adjustment unit in the same way. CMS-I-00002243 7. Put the setting lever 1 in the holder. 8. Secure the setting lever with a linch pin 2 . CMS-I-00002242 Preparing the machine for road travel CMS-T-00004244-B.1...

  • Page 80: Swivelling Down The Running Gear

    6 | Preparing the machine Preparing the machine for road travel 6.5.2 Swivelling down the running gear CMS-T-00004954-A.1 1. Completely swivel down the running gear with the "yellow" tractor control unit. CMS-I-00003319 To switch off the vibration compensation, close the stop tap 1 on the hydraulic cylinder of the running gear 2 .

  • Page 81: Aligning The Implement Horizontally

    6 | Preparing the machine Preparing the machine for road travel 6.5.5 Aligning the implement horizontally CMS-T-00004962-A.1 6.5.5.1 Aligning the implement horizontally with lower link hitch CMS-T-00004957-A.1 A spirit level 1 is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel.
  • Page 82 6 | Preparing the machine Preparing the machine for road travel The horizontal alignment of the hydraulic drawbar is secured with spacer elements. 4. Remove the linch pin 1 . 5. Pull out the pin 2 . 6. Swivel down the required spacer elements. 7.

  • Page 83: Using The Machine

    7 | Using the machine Using the machine CMS-T-00004288-B.1 Lowering the cutting roller CMS-T-00004707-B.1 1. Open the stop tap. 2. Lower the cutting roller using the "beige" tractor control unit. 3. Put the tractor control unit in float position. CMS-I-00003326 Switching on the vibration compensation CMS-T-00004289-B.1 1.

  • Page 84: Turning On The Headlands

    7 | Using the machine Turning on the headlands 2. Lower the running gear down to 20-30 cm above the ground using the "yellow" tractor control unit. 3. Put the tractor control unit in float position. CMS-I-00003553 Turning on the headlands CMS-T-00004606-B.1 IMPORTANT Damage to rollers and rear harrows due to...

  • Page 85: Parking The Machine

    8 | Parking the machine Parking the machine CMS-T-00004264-B.1 Applying the parking brake CMS-T-00004300-B.1 Apply the parking brake with the hand crank. CMS-I-00003352 Placing the wheel chocks CMS-T-00004316-B.1 1. Take the wheel chocks out from the holder. 2. Place the wheel chocks under the wheels. CMS-I-00003547 MG6828-EN-II | D.1 | 03.06.2020...

  • Page 86: Uncoupling The Lower Link Hitch

    8 | Parking the machine Uncoupling the lower link hitch Uncoupling the lower link hitch CMS-T-00004572-B.1 8.3.1 Swivelling down the jack CMS-T-00004573-B.1 1. Lift the implement using the lower link. 2. Pull out the linch pin from the pin. 3. Pull out the pin. 4.

  • Page 87: Uncoupling The Ball Coupling Or Drawbar Eye

    8 | Parking the machine Uncoupling the ball coupling or drawbar eye Uncoupling the ball coupling or drawbar eye CMS-T-00004576-B.1 8.4.1 Swivelling down the jack CMS-T-00004577-B.1 1. Open the stop tap on the hydraulic drawbar. 2. Lift the implement using the "yellow" tractor control unit.

  • Page 88: Uncoupling The Ball Coupling

    8 | Parking the machine Uncoupling the power supply 8.4.3 Uncoupling the ball coupling CMS-T-00004579-B.1 To lift the ball coupling from the hitch ball, lift the hydraulic drawbar using the "yellow" tractor control unit. CMS-I-00003558 Uncoupling the power supply CMS-T-00001402-C.1 1.

  • Page 89: Uncoupling The Hydraulic Hoses

    8 | Parking the machine Uncoupling the hydraulic hoses Uncoupling the hydraulic hoses CMS-T-00000277-C.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Uncouple the hydraulic lines 1 . 4.

  • Page 90: Uncoupling The Hydraulic Brake System

    8 | Parking the machine Releasing the safety chain 4. Uncouple the yellow coupling head of the brake line 1 from the tractor. 5. Couple the yellow coupling head with the empty coupling on the implement. 8.7.2 Uncoupling the hydraulic brake system CMS-T-00004571-B.1 1.

  • Page 91: Repairing The Machine

    9 | Repairing the machine Repairing the machine CMS-T-00004231-D.1 Maintaining the machine CMS-T-00004232-D.1 9.1.1 Maintenance schedule after the first working run Checking the concave disc carrier connection see page 87 Checking the rollers see page 88 Checking the hydraulic hoses see page 89 as required Replacing concave discs...

  • Page 92: Replacing Concave Discs

    9 | Repairing the machine Maintaining the machine all 200 Operating hours / every 3 months Checking the rollers see page 88 Checking the pneumatic brake system see page 91 all 500 Operating hours / every 6 months Checking the lower link pins see page 88 all 1000 Operating hours / every 12 months Checking the hub bearing...

  • Page 93: Checking The Concave Disc Carrier Connection

    9 | Repairing the machine Maintaining the machine 9.1.3 Checking the concave disc carrier connection CMS-T-00002328-C.1 INTERVAL after the first working run Check the bolts for tightness. 200 Nm CMS-I-00000531 9.1.4 Aligning the disc gangs relative to each other CMS-T-00004786-A.1 INTERVAL as required The disc gangs are aligned relative to each other...

  • Page 94: Checking The Rollers

    9 | Repairing the machine Maintaining the machine 5. Check that all of the disc carriers are aligned evenly. 6. Tighten the lock nuts. CMS-I-00003385 9.1.5 Checking the rollers CMS-T-00002329-B.1 INTERVAL after the first working run all 200 Operating hours every 3 months 1.

  • Page 95: Checking The Hydraulic Hoses

    9 | Repairing the machine Maintaining the machine 9.1.7 Checking the hydraulic hoses CMS-T-00002331-A.1 INTERVAL after the first working run all 50 Operating hours weekly 1. Check the hydraulic hoses for damage such as chafing point, cuts, tears and deformation. 2.

  • Page 96: Checking The Brake Pads

    9 | Repairing the machine Maintaining the machine 3. Unfold the sections up to the end position. 4. Lift the running gear by a few centimetres using the "yellow" tractor control unit Lift the support wheels by a few centimetres using the lower link or hydraulic drawbar.

  • Page 97: Checking The Pneumatic Brake System

    9 | Repairing the machine Maintaining the machine 9.1.10 Checking the pneumatic brake system CMS-T-00004985-A.1 INTERVAL all 200 Operating hours every 3 months Test criteria Setpoints Pressure drop in the pneumatic brake system maximum of 0.15 bar in 10 minutes Air pressure in the compressed air tank 6 bar - 8.2 bar Brake cylinder pressure...

  • Page 98: Checking The Compressed Air Tank

    9 | Repairing the machine Maintaining the machine 9.1.12 Checking the compressed air tank CMS-T-00004589-A.1 INTERVAL daily 1. Check the compressed air tank for damage and corrosion. If the compressed air tank is damaged or corroded, have the compressed air tank replaced by a specialist workshop.

  • Page 99: Checking The Axle Bolts

    9 | Repairing the machine Maintaining the machine 4. Remove the rubber seal. 5. Replace damaged parts. 6. Clean the sealing surfaces, seal ring and compressed air line filter. 7. Grease the sealing surfaces, seal ring and compressed air line filter. CMS-I-00003573 8.

  • Page 100: Checking The Tyre Pressure

    9 | Repairing the machine Maintaining the machine 9.1.15 Checking the tyre pressure CMS-T-00004972-A.1 INTERVAL as required There are stickers attached in the rims of the wheels, which specify the required tyre inflation pressure. 2,8 bar / 41 psi ME1089 CMS-I-00003581 Check the tyre pressure according to the specifications on the stickers.

  • Page 101: Cleaning The Machine

    9 | Repairing the machine Cleaning the machine Coupling device Wear dimension Fixing bolts Quantity Tightening torque D62 (LI007) 63.5 mm M20 10.9 590 Nm D79 (LI021) 81 mm M20 10.9 550 Nm 1. Check coupling device for damage, deformation, cracks and wear.

  • Page 102: Lubricating The Machine

    9 | Repairing the machine Lubricating the machine Lubricating the machine CMS-T-00004967-A.1 9.3.1 Overview of lubrication points CMS-T-00004969-A.1 CMS-I-00003571 all 50 Operating hours CMS-I-00003569 CMS-I-00002245 MG6828-EN-II | D.1 | 03.06.2020...

  • Page 103: Lubricating The Wheel Hubs

    9 | Repairing the machine Lubricating the machine CMS-I-00003568 CMS-I-00003567 CMS-I-00003563 CMS-I-00003565 CMS-I-00003566 CMS-I-00003564 9.3.2 Lubricating the wheel hubs CMS-T-00004970-A.1 INTERVAL all 500 Operating hours 1. Remove the wheel hub cap from the wheel hub. 2. Fill up the wheel hub cap with grease. 3.

  • Page 104: Eliminating Faults

    9 | Repairing the machine Eliminating faults Eliminating faults CMS-T-00004986-A.1 Error Cause Solution Implement with support wheels is The tyre inflation pressure of the see page 99 not standing horizontally support wheels is incorrect. The tyres are worn. The wheels are incorrectly set.
  • Page 105 9 | Repairing the machine Eliminating faults 9.4.1 Implement with support wheels is not standing horizontally CMS-T-00004986-A.1 The tyre inflation pressure of the support wheels is incorrect. The tyres are worn. The wheels are incorrectly set. 1. Have worn tyres replaced. 2.

  • Page 106: Transporting The Machine

    10 | Transporting the machine Transporting the machine CMS-T-00004524-A.1 10.1 Loading the machine CMS-T-00004262-A.1 10.1.1 Loading the implement with a crane CMS-T-00004263-A.1 There are 6 lashing points for slings on the implement. CMS-I-00003576 WARNING Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions, the machine or components can be...
  • Page 107 10 | Transporting the machine Loading the machine 1. Fasten the slings at the lashing points. 2. Slowly lift the machine. MG6828-EN-II | D.1 | 03.06.2020...

  • Page 108: Appendix

    11 | Appendix Appendix CMS-T-00004228-A.1 11.1 Bolt tightening torques CMS-T-00000373-B.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6828-EN-II | D.1 | 03.06.2020...

  • Page 109: Other Applicable Documents

    11 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00004229-A.1 Tractor operating manual Operating manual for the GreenDrill GD 501 MG6828-EN-II | D.1 | 03.06.2020...

  • Page 110: Indexes

    12 | Indexes Indexes 12.1 GLOSSARY CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.

  • Page 111: Index

    12 | Indexes INDEX 12.2 INDEX Drawbar eye uncoupling Address Drivable slope inclination Technical editing Driver's cab Adjusting the harrow system Pull rope, routing Adjusting the scraper Adjusting the working depth Concave discs 67, 67 Headlands Aids Hydraulic brake system uncoupling Hydraulic connection Functions...
  • Page 112 12 | Indexes INDEX Checking the roller Removing the disc carrier Replacing concave discs Safety chain releasing Mounting categories Side discs adjustment Noise development data Soil tillage tool Soil tillage tools Concave discs Rear harrow Operation Rollers Unfolding the sections Side discs Optimal working speed Spring blade system...
  • Page 113 12 | Indexes INDEX Working speed MG6828-EN-II | D.1 | 03.06.2020...
  • Page 116 AMAZONEN-WERKE H. DREYER GmbH und Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de...

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