Amazone Catros 5003-2TS Original Operating Manual
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Amazone Catros 5003-2TS Original Operating Manual

Amazone Catros 5003-2TS Original Operating Manual

Trailed compact disk harrow
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Original operating manual
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Trailed compact disk harrow
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  • Page 1 Original operating manual Trailed compact disk harrow Catros 4003-2TS Catros 4003-2TS Catros 5003-2TS Catros 5003-2TS Catros 6003-2TS Catros 6003-2TS Catros 7003-2TS SmartLearning www.amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    Implement with GreenDrill Checking tractor suitability Special equipment 6.1.1 Calculating the required tractor Protective devices characteristics 4.3.1 Road safety bars 6.1.2 Determining the required coupling Lighting and identification for devices road travel MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 4 Adjusting the working depth of disks unauthorized use 7.3.2 Hydraulically adjusting the working depth of the crushboard 10 Maintaining the implement 7.3.3 Adjusting the working depth of the side guide plates 10.1 Maintaining the implement MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 5 11 Maneuvering the implement 11.1 Maneuvering the implement with dual-circuit pneumatic brake system 11.2 Maneuvering implement with single-circuit hydraulic brake system 12 Loading the implement 12.1 Lashing the implement 13 Disposing of the implement MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 7: About This Operating Manual

    WARNING Indicates a possible danger with moderate risk of severe or fatal physical injury. CAUTION Indicates a danger with low risk of minor or moderate physical injury. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 8: Additional Instructions

    CMS-T-005678-B.1 Responses to instructions are indicated by an arrow. Example: 1. Instruction 1 Response to instruction 1 2. Instruction 2 1.2.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or". MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 9: Listings

    Example: Point 1 Point 2 1.2.5 Item numbers in illustrations CMS-T-000023-B.1 A framed number in the text, e.g. a 1 , indicates an item number in an adjacent figure. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 10: Direction Information

    A list of other applicable documents is provided in the Appendix. 1.4 Digital operating manual CMS-T-00002024-B.1 The digital operating manual and e-learning can be downloaded from the Info Portal on the AMAZONE website. 1.5 Your opinion is important CMS-T-000059-C.1 AMAZONEN-WERKE H. Dreyer SE & Co. KG Dear reader, our operating manuals are updated regularly.

  • Page 11: Safety And Responsibility

    2.1.2.1.1 Requirements imposed on the people who work with the implement CMS-T-00002310-B.1 If the implement is used improperly, people can be injured or killed: To prevent accidents due to improper use, every person who works with MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 12 Farmers are categorically familiar with work involving agricultural machines and can instruct agricultural helpers in how to use the machines, if necessary. They can perform specific, simple repairs and maintenance tasks on agricultural machines themselves. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 13 Objects thrown upward by the tractor or implement can hit and injure persons accompanying the driver. Never allow persons to ride on the implement. Never allow people to climb onto the moving implement. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 14 Failure to comply with the technical limits values of the implement can cause accidents and serious personal injury or death. Moreover, the implement can be damaged. The technical limit values are provided in the Technical data. Comply with the technical limit values. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 15 Missing warning symbols increase the risk of serious or fatal injury. Clean dirty warning symbols. Immediately replace any damaged or illegible warning symbols. Affix the intended warning symbols on spare parts. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 16: Recognizing And Avoiding Dangers

    If people enter the danger area, immediately switch off motors and drives. CMS-I-001131 Before working in the danger area of the implement, secure the tractor and implement. This also applies for quick inspection tasks. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 17: Safe Operation And Handling Of The Implement

    Only couple and transport the implement with suitable tractors. When the implement is coupled on the tractor, ensure that the tractor's connecting device meets the implement requirements. Carefully couple the implement to the tractor. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 18 If the implement is not properly prepared for road travel, it can cause serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse contaminants from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 19: Safe Maintenance And Modification

    This ensures that the operating permit remains valid in accordance with national and international regulations. Ensure that the specialist workshop only uses conversion parts, spare parts, and special equipment approved by AMAZONE. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 20 Remove the key from the battery circuit breaker. Wait until all parts still in motion after the unit is switched off have come to a stop and until hot parts have cooled down. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 21 Never position yourself under raised implement parts. If you must perform tasks on or under raised implement parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 22 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impair the operational reliability of the implement and cause accidents. Only use original parts or parts that meet the AMAZONE requirements.

  • Page 23: Safety Routines

    If there is doubt as to whether the protective devices are properly installed and functional, have the protective devices checked by a qualified specialist workshop. Ensure that the protective devices are properly installed and functional before any activity on the implement. Replace damaged protective devices. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 24 When climbing up and down, never use the control elements as a hand grip. Accidental activation of control elements can unintentionally trigger potentially dangerous functions. When climbing down, never jump off of the implement. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 25: Intended Use

    Uses other than those specified under the intended use are considered non-intended use. The manufacturer is not liable for any damage resulting from non-intended use; the owner is exclusively liable for such damage. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 26: Product Description

    10 Side disc Clearer system 11 Left side guide plate 12 Disks 13 Threaded spindle for aligning the disc gangs 14 Leading tool 15 Working depth adjustment for leading tool 16 GewindePack MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 27: Implement Overview

    Support wheel Compressed air tank Central lubrication Brake valve of the dual-circuit pneumatic brake Emergency brake valve of the single-circuit system hydraulic brake system 10 Threaded spindle for aligning the support wheel Jack MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 28: Implement With Greendrill

    The following equipment is considered special equipment: GreenDrill pack top seed drill Lighting and identification for road travel Single-circuit hydraulic brake system Crushboard Cutter roller Spring blade system MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 29: Protective Devices

    4.4 Lighting and identification for road travel CMS-T-00010502-A.1 4.4.1 Rear lighting and identification CMS-T-00010504-A.1 Side warning sticker Turn indicators Rear lights and brake lights Triangular warning sign Red warning sticker Yellow warning sticker CMS-I-00007172 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 30: Front Identification

    MO009 MO031 MO027 MO047 MO009 MO007 MO031 MO016 MO001 MO027 MO010 MO014 MO011 MO083 MO011 MO013 MO020 MO010 MO008 MO004 MO002 MO004 MO002 MO009 Mo036 MO039 MO011 MO030 MD047 MD006 MO030 CMS-I-00003528 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 31 4 | Product description Warning symbols MO003 MO003 CMS-I-00003482 MO011 MO017 MO052 MD082 MO052 MO017 MO011 CMS-I-00003531 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 32 4 | Product description Warning symbols MO008 MO004 CMS-I-00004516 MO022 CMS-I-00007680 MD278 CMS-I-00007881 MD278 CMS-I-00007883 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 33: Structure Of The Warning Symbols

    Ensure that no one is in the danger area of the machine when you connect the tractor and machine and/or operate the tractor’s 3-point lifting system. Only operate the tractor’s 3-point lifting system from the designated workstation. CMS-I-00004162 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 34 If hydraulic oil penetrates your skin, seek immediate medical attention. CMS-I-00004167 MO008 FALLING HAZARD Never ride on the machine. Keep others from climbing onto or riding on the machine. CMS-I-00004168 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 35 This ensures that the implement cannot the machine while the tilt and cause crush injuries. implement components are still folded out, so the implement cannot tip and crush you. MO013 CMS-I-00007174 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 36 Only attach the lifting equipment at the marked points. CMS-I-00004177 MO020 FALLING HAZARD Do not climb on the finishing roller wheels or finishing roller support. Keep others away from the finishing rollers and finishing roller supports. CMS-I-00004180 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 37 Loss of implement control can result in death or serious injury. Do not exceed the specified transport speed. CMS-I-00004196 MO039 DETACHMENT HAZARD, Always use the safety chain See the operating manual for details CMS-I-00004199 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 38: Rating Plate

    MO083 CMS-I-00007177 4.6 Rating plate CMS-T-00004498-H.1 4.6.1 Rating plate on the implement CMS-T-00004505-G.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 39: Additional Rating Plate

    4.7.1 Information concerning the stop tap on the hydraulic drawbar CMS-T-00004952-C.1 The figure shows that the stop tap on the hydraulic drawbar is locked in position 1 and open in position ME1677 CMS-I-00003535 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 40: Note Concerning The Float Position Of Hydraulic Valves

    "1" of the switch tap and that it is switched off in position "0" of the switch tap. ME1678 CMS-I-00008055 4.8 GewindePack CMS-T-00001776-E.1 The GewindePack contains the following: Documents Auxiliary equipment CMS-I-00002306 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 41: Adjustment Lever For The Trailing Elements

    Adjustment lever in parking position CMS-I-00002241 Adjustment lever in adjustment position CMS-I-00007912 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 42: Technical Data

    5.2 Soil tillage tool CMS-T-00004705-F.1 Catros 4003-2TS 5003-2TS 6003-2TS 7003-2TS Number of disks Disc thickness 0.17 fl.oz (5 ml) Disk diameter 20.08 in (51 cm) Disk spacing 9.84 in (25 cm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 43: Permissible Mounting Categories

    3,045.79 psi (210 bar) Tractor pump capacity At least 3.96 gpm (15 l/min) at 2,175.57 psi (150 bar) Tractor pump capacity for GreenDrill At least 7.93 gpm (30 l/min) at 2,175.57 psi (150 bar) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 44: Noise Emission Data

    The emission sound pressure level mainly depends on the vehicle used. 5.7 Drivable slope inclination CMS-T-00002297-E.1 Across the slope In direction of travel left In direction of travel right Uphill and downhill Uphill Downhill MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 45: Preparing The Implement

    Rear axle load of the operational tractor without mounted lb ( kg) implement or weights lb ( kg) Total weight of front-mounted implement or front weight lb ( kg) Drawbar load MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 46 F c T b 0,2 T b Vmin Vmin Vmin CMS-I-00003504 2. Calculate the actual front axle load. × × - × G a b T b F c Vtat Vtat Vtat CMS-I-00005422 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 47 ( kg) lb ( kg) ≤ ≤ Front axle load lb ( kg) lb ( kg) lb ( kg) ≤ ≤ Rear axle load lb ( kg) lb ( kg) lb ( kg) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 48: Determining The Required Coupling Devices

    Ø 1.97 in (50 mm) Non-rotatable clevis coupling Rotating drawbar eye Lower link hitch Lower link crossmember Check whether the coupling device of the tractor is compatible with the coupling device of the implement. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 49: Comparing The Permissible Dc

    6.2 Coupling the implement CMS-T-00004246-P.1 6.2.1 Remove safeguard against unauthorized use CMS-T-00005089-B.1 1. Unlock padlock. 2. Remove the safeguard against unauthorized use from the hitch device. CMS-I-00003534 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 50: Moving The Tractor Towards The Implement

    Stickers that match the marking are affixed on the implement to illustrate the respective hydraulic functions. The tractor control unit is used in different activation types, depending on the hydraulic function: CMS-I-00000121 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 51 Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, pay attention to the colored markings on the hydraulic plug connectors. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 52: Coupling The Power Supply

    3. Check the lighting on the implement for proper function. CMS-I-00001048 6.2.6 Connecting the power supply for the central lubrication CMS-T-00006309-C.1 1. Connect the plug connector 1 for the power supply to the central lubrication. CMS-I-00004518 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 53: Connecting The Brake System

    2 from the empty coupling. 6. Connect the red coupling head to the coupling marked in red on the tractor. 7. Route the brake lines with sufficient freedom of movement and without chafing or pinching points. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 54 4. Fasten the ripcord to a strong point on the tractor. 5. Activate the tractor brake several times with the tractor engine running. The pressure accumulator of the emergency brake will be charged. CMS-I-00007789 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 55: Coupling The Coupling Device

    Slightly lift the implement via the lower links. 2. Pull linch pin of the pin. 3. Pull pin. 4. Swing down jack. 5. Insert pin. 6. Secure the pin with a linch pin. CMS-I-00003350 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 56 "yellow" tractor control unit. 2. Pull linch pin of the pin. 3. Pull pin. 4. Swing down jack. 5. Insert pin. CMS-I-00003552 6. Secure the pin with a linch pin. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 57: Removing Wheel Chocks

    CMS-I-00007808 6.3 Preparing the implement for operation CMS-T-00004238-L.1 6.3.1 Unfolding sections CMS-T-00004426-E.1 1. Completely lift the implement. 2. Activate "blue" tractor control unit. Sections unfold. 3. Unfold the sections to end position. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 58: Adjusting The Trailing Elements

    6.3.2.1.2 Adjusting the inclination of the 12-125 HI harrow system CMS-T-00012143-A.1 1. Pull both linch pins on both adjustment units. The next work step can also be executed with the adjustment lever. 2. Turn the harrow into the desired position. CMS-I-00007852 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 59 6.3.2.2.2 Adjusting the inclination of the 12-125 HI KWM/DW harrow system CMS-T-00012149-A.1 1. Pull both linch pins on both adjustment units. The next work step can also be executed with the adjustment lever. 2. Turn the harrow into the desired position. CMS-I-00007866 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 60 CMS-T-00012164-A.1 1. Pull the linch pins 1 on both adjustment units. The next work step can also be executed with the adjustment lever. 2. Turn the harrow into the desired position. CMS-I-00007871 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 61 1. On both adjustment units of a harrow beam, pull the linch pin 1 . The next work step can also be executed with the adjustment lever. 2. Turn the harrow beam to the desired position. CMS-I-00007882 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 62 6.3.2.6 Adjusting the scrapers of the WW 142 HI clearer system CMS-T-00012171-A.1 If there is wear, the scrapers of the WW 142 HI can be moved closer to the angled profile roller. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 63: Mounting Ballast Weights

    3. Always bolt two ballast weights together. CMS-I-00000533 6.3.4 Adjusting the scraper to the roller CMS-T-00000076-F.1 The scrapers on the roller are factory-adjusted. The scrapers can be adapted to the working conditions. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 64: Adjusting Central Lubrication

    3. Tighten the bolt 1 . 4. Check the distances with the implement lowered. CMS-I-00000521 6.3.5 Adjusting central lubrication CMS-T-00006314-C.1 Pause times Blue rotary knob Hours Lubrication times Red rotary knob Minutes MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 65: Preparing The Implement For Road Travel

    6.4 Preparing the implement for road travel CMS-T-00004244-L.1 6.4.1 Securing the cutter roller CMS-T-00004963-D.1 1. Use the tractor control unit "blue" to lift out the cutter roller. 2. Close the stop tap for the cutter roller. CMS-I-00003326 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 66: Bringing The Harrow Into Transport Position

    The next work step can also be executed with the adjustment lever. With the implement folded, if the harrow tines exceed the transport width: Turn the harrow beam to a shallower inclination. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 67 6.4.2.4 Bringing the CXS double harrow into transport position CMS-T-00012328-A.1 On folding implements, with the implement folded, the harrow tines, together with the road safety bars must not exceed the transport width of 9.84 ft (3 m). MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 68: Attaching The Road Safety Bars

    1. Set the working depth of the disks to the minimum depth. 2. Completely lift the implement with the lower links or the hydraulic drawbar. 3. Activate "blue" tractor control unit. Sections fold. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 69: Aligning The Implement To Transport Height

    A spirit level is attached on the implement frame. The spirit level shows the alignment of the implement in the direction of travel. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 70: Locking Tractor Control Units

    To align the implement horizontally in transport height on the running gear, Activate the "yellow" tractor control unit. 6.4.6 Locking tractor control units CMS-T-00006337-D.1 Depending on equipment, lock the tractor control units either mechanically or electrically. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 71: Using The Implement

    2. Turn the traffic safety bars 1 180°, place them on top of each other on the holders 2 . 3. Secure the road safety bars with tensioners 3 . CMS-I-00000518 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 72: Adjusting The Working Depth

    4 and the middle of pin 8 . 15. Set the adjustment spindle on the second disc array to the same length. 16. Place hand lever in parking position. 17. Secure hand lever with linch pin. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 73 3. Turn the side disk up or down in the slotted holes. NOTE The specified working width is only reached, CMS-I-00003202 when all disks are set to the same working depth. 4. Tighten bolts. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 74: Hydraulically Adjusting The Working Depth Of The Crushboard

    CMS-I-00003484 CMS-I-00003277 IMPORTANT Damage due to the side guide plates being adjusted too low Adjust the side guide plates at a distance of at least 1.18 in (30 mm) from the ground. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 75: Lifting The Running Gear And Using Vibration Compensation

    7.5 Lifting the running gear and not using vibration compensation CMS-T-00012243-A.1 For optimal entry of the tools into the soil, completely pivot-in the running gear. In this case the vibration compensation is not used. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 76: Aligning The Implement Horizontally

    7.6.2 Aligning the implement horizontally with lower link hitch CMS-T-00004957-B.1 A spirit level is attached on the implement frame. The spirit level shows the alignment of the implement in the direction of travel. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 77: Aligning The Implement Horizontally With Hydraulic Drawbar

    2. Insert the cutter roller via the "beige" tractor control unit. To build up the hydraulic preload, hold the "beige" tractor control unit for 20 seconds. 4. Place the tractor control unit in float position. CMS-I-00003326 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 78: Driving On Headlands

    If the direction of the implement is the same as the direction of travel, Lower the lower link and activate the "yellow" tractor control unit activate both "yellow" tractor control units and lower the implement. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 79: Rectifying Faults

    Grease nipple is clogged see page 74 An implement with single-circuit Spring cotter pin is in horizontal see page 75 hydraulic brake system is braked braking position. by the emergency brake. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 80 CMS-I-00004521 4. Clean faulty lubrication points. 5. Reinstall the grease nipple on the faulty lubrication point. 6. Pump in grease again through the grease nipple MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 81 An implement with single-circuit hydraulic brake system is braked by the emergency brake CMS-T-00012111-A.1 1. Insert spring cotter pin into the brake valve from the front. 2. Place spring cotter pin in a vertical position. 3. Dissipate brake pressure via the hand pump. CMS-I-00007786 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 82: Parking The Implement

    9.2 Placing the wheel chocks CMS-T-00004316-C.1 1. Take wheel chocks out of the holder. 2. On folding wheel chocks, activate the pushbutton and unfold wheel chock. 3. Place wheel chocks under the wheels. CMS-I-00007809 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 83: Uncoupling The Coupling Device

    CMS-T-00004574-F.1 1. Offload the tractor's lower links 1 . 2. Release the lower link catch hook 2 . 3. From the tractor seat, uncouple the tractor lower links from the implement. CMS-I-00003346 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 84: Disconnecting The Ball Hitch Coupling Or Drawbar Eye

    CMS-I-00003557 9.3.2.3 Uncoupling the ball hitch coupling CMS-T-00004579-C.1 To lift the ball hitch coupling off of the hitch ball: Lift the hydraulic drawbar via the "yellow" tractor control unit. CMS-I-00003558 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 85: Moving The Tractor Away From The Implement

    3. Disconnect the yellow coupling head of the brake line 1 from the tractor. 4. Disconnect the yellow coupling head to the empty coupling on the implement. CMS-I-00003559 5. Close the caps of the tractor coupling heads. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 86: Uncoupling The Single-Circuit Hydraulic Brake System

    2. Disconnect the hydraulic plug connector from the hydraulic socket. CMS-I-00003560 9.6 Uncoupling the power supply CMS-T-00001402-H.1 1. Unplug the connector 1 for the power supply. CMS-I-00001048 2. Hook-in the connector 1 on the hose cabinet. CMS-I-00001248 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 87: Uncoupling The Hydraulic Hose Lines

    4. Attach the dust caps on the hydraulic sockets. CMS-I-00001065 5. Hook-in the hydraulic hose lines 1 on the hose cabinet. CMS-I-00001250 9.8 Detaching the safety chain CMS-T-00004315-C.1 Detach the safety chain from the tractor. CMS-I-00007814 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 88: Attaching Safeguard Against Unauthorized Use

    9 | Parking the implement Attaching safeguard against unauthorized use 9.9 Attaching safeguard against unauthorized use CMS-T-00005090-B.1 1. Attach safeguard against unauthorized use on the hitch device. 2. Attach padlock. CMS-I-00003534 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 89: Maintaining The Implement

    Every 10 operating hours / daily Checking lower link pins see page 86 Every 50 operating hours / weekly Checking the hydraulic hose lines see page 87 Checking the wheels see page 88 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 90 1. Slightly lift the implement. CMS-I-00002450 2. Unscrew the 4 bolts 1 of the disk fastening. 3. Take off the disk 2 . 4. Fasten the new disk with the 4 bolts. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 91: Checking The Disk Carrier Connection

    The disks are not standing on the ground. 3. Unscrew the lock nuts 1 on all of the adjustment spindles. CMS-I-00003204 4. Align the disk gangs using the hexagonal profile 2 on the adjustment spindle. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 92: Checking The Rollers

    Check the roller 2 for ease of movement. CMS-I-00000099 10.1.6 Checking lower link pins CMS-T-00004233-C.1 INTERVAL Every 10 operating hours daily Criteria for visual inspection of lower link pins: Cracks Nicks Permanent deformations Permissible wear: 0.08 in (2 mm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 93: Checking The Hydraulic Hose Lines

    Hydraulic hose lines must not be more than 6 years old. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Have any worn, damaged or aged hydraulic hose lines replaced immediately in a specialist workshop. 5. Retighten loose threaded connections. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 94: Checking The Wheels

    4. Lift the running gear a few centimeters using the "yellow" tractor control unit Lift the support wheels a few centimeters using the lower links or hydraulic drawbar. The wheels of the running gear or the support wheels can rotate freely. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 95: Checking The Brake Pads

    2.18 psi (0.15 bar) in 10 minutes Compressed air in the compressed air tank 87.02 psi (6 bar)-118.93 psi (8.2 bar) Brake cylinder pressure 0 psi (0 bar) when the brake is not activated: MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 96: Dewatering The Compressed Air Tank

    1. Check the compressed air tank for damage and corrosion. If the compressed air tank is damaged or corroded, Have the compressed air tank replaced by a specialist workshop. 3. Check the tensioning belts of the compressed air tank. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 97: Cleaning The Compressed Air Line Filter

    4. Take out the rubber seal. 5. Replace damaged parts. 6. Clean the sealing surfaces, seal ring, and compressed air line filter. 7. Grease the sealing surfaces, seal ring, and compressed air line filter. CMS-I-00003573 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 98: Checking The Axle Bolts

    1.89 in (48 mm) M20 8.8 (420 Nm) 309.78 ft-lb Category 4N 1.89 in (48 mm) M20 8.8 (420 Nm) 309.78 ft-lb Category K700 2.2 in (56 mm) M20 8.8 (420 Nm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 99: Checking The Ball Hitch Coupling

    D40 (LI017) 1.63 in (41.5 mm) M16 10.9 (300 Nm) 291.34 ft-lb D40 (LI006) 1.67 in (42.5 mm) M20 8.8 (395 Nm) 405.66 ft-lb D46(LI034) 1.89 in (48 mm) M20 10.9 (550 Nm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 100 3.19 in (81 mm) M20 10.9 (550 Nm) 1. Check the drawbar eye for damage, deformation, cracks and wear. 2. Have the damaged drawbar eye replaced by a specialist workshop. 3. Check bolt tightening torques. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 101: Check The Central Lubrication System

    Always maintain a minimum distance of 11.81 in (30 cm) between the high- pressure nozzle and the implement. Do not exceed maximum water pressure of 1,740.45 psi (120 bar). MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 102 10 | Maintaining the implement Cleaning the implement Clean the implement with a high-pressure cleaner or a hot water high-pressure cleaner. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 103: Lubricating The Implement

    Only lubricate the implement with the lubricants listed in the technical data. CMS-I-00002270 Press all the spent grease completely out of the bearings. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 104: Overview Of Lubrication Points

    10 | Maintaining the implement Lubricating the implement 10.3.1 Overview of lubrication points CMS-T-00004969-C.1 CMS-I-00003571 Every 50 operating hours CMS-I-00003569 CMS-I-00002245 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 105 10 | Maintaining the implement Lubricating the implement CMS-I-00003568 CMS-I-00003567 CMS-I-00003563 CMS-I-00003565 CMS-I-00003566 CMS-I-00003564 Every 200 operating hours CMS-I-00004519 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 106: Lubricating Wheel Hubs

    10.3.2 Lubricating wheel hubs CMS-T-00004970-B.1 INTERVAL Every 500 operating hours 1. Remove wheel hub cap from wheel hub. 2. Top up the wheel hub cap with grease. 3. Fit wheel hub cap on wheel hub. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 107: Maneuvering The Implement

    1. Press in the control knob 1 of the release valve to the stop Turn the hand lever 2 of the brake valve to the position. The compressed air that acts on the brakes escapes. 2. Maneuver the implement. CMS-I-00007826 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 108: Maneuvering Implement With Single-Circuit Hydraulic Brake System

    4 on the brake valve 3 . NOTE The hydraulic cylinders of the hydraulic brakes must be completely retracted. The required pumping time is several minutes. 2. Maneuver the implement. CMS-I-00007787 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 109: Loading The Implement

    If lashing straps are not attached at the marked lashing points, the implement can be damaged when lashing, and this may endanger safety. Attach the lashing straps only at the marked lashing points. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 110 Lashing the implement 1. Place the implement on the transport vehicle. 2. Attach the lashing straps at the marked lashing points. 3. Lash the implement in compliance with national regulations for securing loads. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

  • Page 111: Disposing Of The Implement

    2. Return batteries to the distributor Dispose of batteries at a collection point. 3. Take recyclable materials to recycling points. 4. Treat operating materials like hazardous waste. 5. Have coolant disposed of by a specialist workshop. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 112 (210 Nm) (250 Nm) 154.89 ft-lb 221.27 ft-lb 261.83 ft-lb (210 Nm) (300 Nm) (355 Nm) 0.94 in (24 mm) 165.95 ft-lb 232.33 ft-lb 280.27 ft-lb M16x1.5 (225 Nm) (315 Nm) (380 Nm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 113 6.2 ft-lb (8.4 Nm) 178.49 ft-lb (242 Nm) 15.05 ft-lb (20.4 Nm) 252.25 ft-lb (342 Nm) 30.02 ft-lb (40.7 Nm) 346.65 ft-lb (470 Nm) 52 ft-lb (70.5 Nm) 434.42 ft-lb (589 Nm) MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 114 14 | Appendix Other applicable documents 14.2 Other applicable documents CMS-T-00004229-A.1 Tractor operating manual Operating Manual ‒ GreenDrill GD 501 MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 115 Tractor In this operating manual, the designation tractor is always used, even for other agricultural towing machines. Implements are mounted on the tractor or towed by the tractor. MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 116 Dual-circuit pneumatic brake system Capacity characteristics of the tractor coupling uncoupling Central lubrication adjusting checking Float position of hydraulic valves Hydraulic hose lines Folding 51, 62, 65 cleaning Securing the boom Implement MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 117 Uncoupling the single-circuit hydraulic brake Optimal working speed system Hydraulic valves Float position Parking brake Position releasing tightening Implement Pneumatic brake system Loading and unloading maintaining checking coupling Intended use Power supply coupling uncoupling Product description MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 118 Tractor adjusting Calculating the required characteristics of the WW 142 HI clearer system, adjusting Tractor control units Section locking folding unfolding 51, 65 Tractor lower links connecting Side disks uncoupling adjusting Position MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 119 Synchronizing hydraulic cylinders Working depth Adjusting the side disks Adjusting the side guide plates Hydraulic adjustment Hydraulic crushboard adjustment Manual disk adjustment Working speed WW 142 HI clearer system Adjusting the scrapers MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...
  • Page 122 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6828-US-EN-US | C.1 | 17.03.2023 | © AMAZONE...

This manual is also suitable for:

Catrosxl 4003-2tsCatros 4003-2tsCatrosxl 5003-2tsCatros 6003-2tsCatrosxl 6003-2tsCatros 7003-2ts

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