Skov DOL 634 CE Technical User Manual
  1. Manuals
  2. Brands
  3. Skov Manuals
  4. Controller
  5. DOL 634 CE
  6. Technical user manual

Skov DOL 634 CE Technical User Manual

Climate controller
Hide thumbs Also See for DOL 634 CE:
Table of Contents

Advertisement

Quick Links

DOL 634 CE
Climate Controller
Technical User Guide
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1200
613101 • 2020-12-03
Software version 7.2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DOL 634 CE and is the answer not in the manual?

Questions and answers

Related Manuals for Skov DOL 634 CE

Summary of Contents for Skov DOL 634 CE

  • Page 1 DOL 634 CE Climate Controller Technical User Guide English For other language variants of this document we refer to: Español Para otras variantes del idioma de este documento, visite: Français Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1200...
  • Page 3 The power supply isolator is not included. Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.

  • Page 4: Table Of Contents

    DOL 634 CE 1 Guidelines ............................... 7 2 Product description............................ 8 3 Operating instructions ........................... 9 Operation ............................  9 Daily use ...........................  10 Activity log.......................... 11 Selecting default pages...................... 12 Creating pages .........................  12 Pages ............................ 14 3.6.1 House view .......................... 14 3.6.2 Program overview ........................
  • Page 5 DOL 634 CE 10.3 Slave relays .......................... 38 10.4 Select type of unit of measurements .................. 38 10.5 View week number........................ 38 10.6 Connecting Components ...................... 39 10.6.1 Installation wizard ........................ 39 10.7 The menu Manual installation.................... 40 10.8 Climate ............................ 42 10.8.1...
  • Page 6 DOL 634 CE 13.5 Adjustment of pressure...................... 65 13.5.1 The menu adjust pressure ...................... 65 13.5.1.1 Adjustment of stepless unit ...................... 66 13.6 System ............................ 67 13.6.1 Resetting data.......................... 67 14 General ................................ 68 14.1 About............................ 68 15 Troubleshooting guide.......................... 69 15.1 Temperature sensor control table..................

  • Page 7: Guidelines

    DOL 634 CE 1 Guidelines This user manual deals with the daily operation of the house controller. The manual provides the fundamental knowledge about the functions of the controller that is required to ensure optimum use of it. Some functions are optional and only used in specific set-ups of the house controller. These func- tions are shown with an optional icon.

  • Page 8: Product Description

    DOL 634 CE 2 Product description DOL 63X is a series of one- and two-house controllers developed especially for pig houses. The controller se- ries includes several variants. Each of them meets the different requirements for climate and production control in connection with the production forms and geographical climatic conditions.

  • Page 9: Operating Instructions

    DOL 634 CE 3 Operating instructions 3.1 Operation The climate and production controller is operated by means of the touch display. The view in the display is called a page. One page can contain more information than what you can immediately see, and you can scroll up and down on the page.

  • Page 10: Daily Use

    DOL 634 CE 3.2 Daily use The controller is operated via created pages giving access to settings and information. We recommend that you create pages with the content you need for daily operation. The pages provide infor- mation about and status of the operation. Furthermore, the content of the pages works as shortcuts to the set- tings menu for quick and easy access to changing settings.

  • Page 11: Activity Log

    DOL 634 CE 3.3 Activity log The controller registers operation, events and alarms with the information of when they took place and when they were deactivated. It often happens that several alarms follow each other because one defective function also affects other functions.

  • Page 12: Selecting Default

    DOL 634 CE 3.4 Selecting default pages The climate and production controller comes with a number of default pages that vary according to the ventila- tion system and animal type. In order to simplify the set-up of controller, you can use default pages.
  • Page 13 DOL 634 CE The new page is displayed. Press the gear wheel icon in the bottom right corner. Select the content you want on the page (views in top cards and/or key values in cards). Press the one of the tools to edit headlines or card content, to move or delete the cards.

  • Page 14: Pages

    DOL 634 CE First select the editing tool and click on the key value you want to add setpoints to. Select and select the key value to be displayed. Key value 2 Select Key value 3 , if required and select the key value to be displayed.

  • Page 15: Program Overview

    DOL 634 CE Add key values. Select one of the tools to edit, move or delete the key value. When a tool is selected, the icon of the key value reflects the selected tool. Finish the setup by pressing Confirm 3.6.2 Program overview...
  • Page 16 DOL 634 CE Press the plus sign to add a program. The order of the programs can be changed by pressing and holding a program while moving it up or down. Save the page by pressing Confirm A program can be edited directly from the program overview.

  • Page 17: Ventilation View

    DOL 634 CE 3.6.3 Ventilation view The various graphic views of the ventilation system's status allow you to see which conditions are influencing the way the house is being ventilated at present. It is not possible to perform user setups of these views.

  • Page 18: Settings

    DOL 634 CE 3.7 Settings The settings menu is opened by pressing the Overview and then Settings The menu is divided into the following sub-menus: Climate, Production, Management, Alarm settings, Techni- General The display will show the menu that was last opened.
  • Page 19 DOL 634 CE Activating/deactivating functions Features and functions can be activated and deactivated by means of the toggle button. Scroll right/left If the menu is wider than the display, you can scroll right/left. The option of scrolling right/left can be seen by the shadow in the first column in the menu.

  • Page 20: Selection Of Language

    DOL 634 CE 3.8 Selection of Language Press Overview to open the menu. The selected language is shown with a tick mark. If the requested language is not shown. Press More and select the language from the list. Press Confirm Note that names of functions (such as 24-hour clocks, water meters), pages and programs that can be named by the user are not translated.
  • Page 21 DOL 634 CE Return the controller to a page after operation. After 1 minute, it will then need the password entering again. You can change the password for each of the three user levels in the menu | Management | Passwords In order to gain access to changing a password, you must first enter the valid password.

  • Page 22: Climate

    DOL 634 CE 4 Climate 4.1 Central air intake Temperature Cooling temperature Air intake setpoint Heating setpoint Info Outside temperature Air intake temperature Air intake sensor 1 Heating Heating is active Heating requirement Heater 1 requirement Cooling Cooling is active...
  • Page 23 DOL 634 CE Press Central air intake | Temperature Cooling temperature Setting for the inside temperature that activates the cooling. It is set as an absolute temperature but also functions as an offset for the Air in- .It means that the Cooling setpoint changes accordingly when the...

  • Page 24: Central Exhaust

    DOL 634 CE Temperature °C Heating Cooling Ventilation Temperature setpoint 22 °C Air intake temperature 18 °C Heating setpoint 8 °C Figure 2: Adjusting the temperature with central air outlets. Note that when you change the Air intake temperature, the Cooling setpoint and Heating setpoint changes cor- respondingly so that the offset between the two settings will always be the same.
  • Page 25 DOL 634 CE The Central exhaust regulates the exhaust output in relation to the pressure measured in the central duct. More house sections can be connected to the central duct. Exhaust unit in fan bank Pressure gauge in central exhaust duct...

  • Page 26: Production

    DOL 634 CE 5 Production 5.1 24-hour clock This section is relevant only to houses with 24-hour clock. | Production | 24-hour clock 24-hour clock 24-hour clock Start, duration 24-hour clock week program Production | 24-hour clock 24-hour clock Setting of number of starts, start time and ON time.

  • Page 27: Management

    DOL 634 CE 6 Management 6.1 Management menu House data Date Adjust date and time Day number Day of the week Other House name Service Access activated History curves Central air intake Air intake temperature Cooling requirement Humidity Heating requirement...

  • Page 28: Auxiliary Sensors

    DOL 634 CE The trend curves provide an overview of the development in the house within the desired period (from one to sixty days). Press the buttons to select the desired period view. Tab the graph to see the exact values at other times.

  • Page 29: Consumption

    DOL 634 CE 6.3 Consumption | Management | Consumption Consumption Ventilation consumption Heat consumption Stand-alone heat consumption Power consumption Management | Consumption The menu shows the energy consumption in the house. The contents of the menu depend on the type and the setup of the house controller.

  • Page 30: Alarms

    DOL 634 CE 7 Alarms Alarms only work when the status is Active house The only exceptions are alarm test and alarms for CAN communication and temperature surveil- lance for Empty house When an alarm occurs, the house controller will register the alarm type and the time it occurred.

  • Page 31: Alarm Test

    DOL 634 CE 7.2 Alarm test Regular alarm tests help to ensure that the alarms actually work when needed. Therefore you should test the alarms every week. Activate to start testing. Alarm test Check that the alarm lamp is flashing.

  • Page 32: Alarms Menu

    DOL 634 CE 7.3 Alarms menu General Always hard alarm Power failure alarm [} 32] Alarms maintained Alarm test [} 31] Active Alarms Reminder severity Active alarms reminder time Repeat times Central air intake Central exhaust Auxiliary 7.4 Alarm menu - Climate...

  • Page 33: Alarms For Central Exhaust

    DOL 634 CE An alarm is triggered by the controller when the temperature is at - 20 Low temperature °C. The alarm can be disconnected and set to be hard or soft. High temperature An alarm is triggered by the controller when the temperature is at - 40 °C.

  • Page 34: Alarms For Auxiliary Sensor

    DOL 634 CE 7.6.3 Alarms for auxiliary sensor Alarm settings | Auxiliary sensors The house controller triggers an alarm if the values for the sensor fall below or ex- Auxiliary sensor ceed the setpoints. The sensors can be named in the menu...

  • Page 35: Maintenance Instructions

    DOL 634 CE 8 Maintenance instructions The house controller requires no maintenance to function correctly. You should test the alarm system every week. Use only original spare parts. Note that the service life of the house controller will be extended if it stays connected all the time, as this will keep it dry and free from condensation.

  • Page 36: Procedure

    DOL 634 CE 9 Procedure This technical manual deals with the installation of the controller and and is aimed primarily at the technicians and electricians who will be mounting, installing and testing the controller. The installation must be carried out by expert personnel and according to current national and in Europe also EU regulations.

  • Page 37: Installation Guide

    DOL 634 CE 10 Installation guide 10.1 Technical Menus Technical Installation Installation wizard Run installation Manual installation I/O modules Central air intake Central exhaust Management Auxiliary Sensors and actuators Show connection Manual I/O allocation Week number View week number Unit...

  • Page 38: Slave Relays

    DOL 634 CE At adaptation of the existing installation: Use the menu which enables you Technical | Manual installation to go directly to the relevant function. Select components in the installation menu of the controller. Technical | Installation | Start installation...

  • Page 39: Connecting Components

    DOL 634 CE 10.6 Connecting Components The main part of the connection terminals is universal. Different components can therefore be installed using the individual terminals. When you select a component from the menu Technical the house controller allo- | Installation | Manual installation cates I/O on the basis of a list.

  • Page 40: The Menu Manual Installation

    DOL 634 CE 10.7 The menu Manual installation I/O MODULES Main I/O 11 in/2 out Connected 9 in/4 out Yes/No 7 in/6 out Additional I/O modules I/O module Address Connected Yes/No Protocol Classic CANopen CENTRAL AIR INTAKE Sensors Temperature sensors...
  • Page 41 DOL 634 CE Chimney type DA 600 DA 600 no fan DA 820 DA 820 no fan DA 920 DA 920 no fan Minimum fan speed Fan speed controller Number of MultiStep Flap control MS Air/Motor Fans active at power fail-...

  • Page 42: Climate

    DOL 634/DOL 634 two-house climate controllers Connected air inlets to and air outlets from the sections Pad cooling DOL 634 CE controller Connected air inlet to air mixing room, sensors, heating, and cooling 10.8.2 Central exhaust 10.8.2.1 Air outlet 10.8.2.1.1 Speed control 10.8.2.1.1.1 Internal fan speed control...

  • Page 43: Dynamic Multistep

    DOL 634 CE Select the menu Technical | Installation | Manual installation | Climate | Ventilation | Air outlet| Select a type of outlet | Fan speed control Voltage at 0 % fan capacity. Stop fan Voltage at 100 % fan capacity.
  • Page 44 DOL 634 CE The livestock house's ventilation system 1 stepless unit 2 MultiStep units Ventilation sequence From low to high regulation Method of Operation Flap in stepless unit: The stepless ventilation sequence is achieved by opening and closing the flap.

  • Page 45: Dynamic Air At Central Exhaust

    DOL 634/ DOL 634 two-house climate controller Connected to air outlet from sections (duct take-off) in the central exhaust duct Central exhaust Fan bank DOL 634 CE central exhaust controller Connected to sub-pressure gauge and air outlet in fan bank Technical User Guide...
  • Page 46 1-3 sensors for inlet/exhaust unit Stepless 2 Technically, one sensor is sufficient for 16 exhaust units, but SKOV A/S usually recommends that a Dynamic Air sensor be installed in every other stepless exhaust unit to ensure optimum regulation. DOL 63XCE regulates stepless units without sensors based on a calculated output.

  • Page 47: Active Functions When The Control Fails

    DOL 634 CE 10.8.3 Active functions when the control fails When installing MultiStep air outlet and side cooling, you must decide how these functions is to react in an emergency situation. MultiStep air outlet Activated: When the control fails, the air outlet is active.

  • Page 48: Calibration

    DOL 634 CE 11 Calibration 11.1 The menu Calibration Central air intake Inlet Minimum voltage Maximum voltage Air inlets Calibration Humidity Humidity sensor Calibration offset Central exhaust Outside temperature sensors Outside temperature sensor Calibration offset Duct Pressure sensor Pressure sensor...
  • Page 49 DOL 634 CE Calibration of central exhaust Calibration of pressure sensor Adapt the controller to the sensors after installation. When the sensor is controlled by 0-10 V, you can adjust the output voltage via the minimum voltage as well as the maximum voltage.

  • Page 50: Testing

    DOL 634 CE 12 Testing After installation of the system a thorough test must be carried out, to ensure that the system works as intended. 12.1 Testing basis components 12.1.1 Testing temperature and air humidity sensors Read the current inside temperature and humidity.

  • Page 51: Testing Climate Functions

    DOL 634 CE Duct pressure sensor Measured value Actual value Stepless Stepless 1 MultiStep MultiStep 1 Climate Sensors Temperature sensor Outside temperature sensor Outside temperature sensor - volt- Production 24-hour clock 24-hour clock 1 Management Sensors Auxiliary sensors Auxiliary alarms...

  • Page 52: Testing Of Central Exhaust

    DOL 634 CE The test is to show whether the air inlets can open and close completely. Set 100 %. Check that the correct air inlet opens completely. Set 0 %. Check that the correct air inlet closes completely Set the air inlet to the required setting.

  • Page 53: Emergency Change-Over Switch Aut/Man

    DOL 634 CE 12.2.2.3 Emergency change-over switch AUT/MAN Only at internal fan speed controller Set the change-over switch to MAN (manual). Check that the speed of the stepless fan(s) increase(s) to maximum revolutions. Set the change-over switch to AUT (automatic).

  • Page 54: Testing Management Funtions

    DOL 634 CE 12.2.4 Testing management funtions 12.2.4.1 Testing auxiliary sensor This section is only relevant to livestock houses where auxiliary sensors are installed. Check that the current voltage displayed corresponds to what you can measure on the sensor or the connection terminals with a multimeter.

  • Page 55: Service

    DOL 634 CE 13 Service 13.1 Settings 13.1.1 The menu Settings Central air intake Heating Pre runtime Adjust heaters 0-10V Heat control Central exhaust Output in m /h*100 Capacity Stepless MultiStep Power up delay 30 sec. Stepless distribution Parallel/Sequential Network settings...

  • Page 56: Backup

    Netmask and gateway must only be set when selecting Static IP. The house controller is set to Static IP by default. SKOV A/S recommends that you follow a standard network setup (also see FarmOn- line Explorer Technical manual). House 2 House 1 13.1.3 Backup...

  • Page 57: Display

    DOL 634 CE This CPU module will automatically save This CPU module will automatically save all all historical data to the SD card, regard- historical data to the internal memory and less of how menu settings have been only use the SD card as backup media.
  • Page 58 DOL 634 CE Load settings Install software Loading of new system software or feature software. In the menu Technical | Service | USB stick Using a USB stick enables you to copy the current setting of the controller. This way it is possible to save a backup copy of the setup and also to copy the setup to other controllers.
  • Page 59 DOL 634 CE SKOV A/S recommends that you always save the setup on a USB stick before updating a program. Save settings on a USB stick Press Add file to create a new file to save the settings to. Press the icon for the recycle bin to delete saved settings.

  • Page 60: Software Update

    DOL 634 CE 13.2.1 Software update Important information Loading a new program usually takes up to two minutes. The power supply must not be disconnected while updating and the USB stick must not be removed before the software update has been completely finished, i.e. before the graphic user interface is accessible and usable again.

  • Page 61: Check After Software Update

    DOL 634 CE 3. Insert the USB stick containing the software update in the USB port (C) on the CPU module. In the menu Technical | Service | USB stick | Install software Select the required software version. The installation process begins.

  • Page 62: Sd Card

    DOL 634 CE 1. Check the pages. Compare the pages in the display with your notes or the pictures taken before the update. If you have lost the setup, you have to set up the pages again. 2. Check configuration after the update in the menu Show connection Check that the connections are as noted or as in the pictures taken before the update.

  • Page 63: Control Parameters

    DOL 634 CE SKOV A/S recommend that the controller is set up to make automatic daily backups of historical data (in the menu Technical | Service | Backup | SD card | Daily backup FarmOnline data 13.4 Control parameters 13.4.1 The menu Control parameters...
  • Page 64 DOL 634 CE Relay heat. When the heating relay is released, it is OFF for minimum this time. Minimum OFF time 0-10 V heating. Working range for 0-10 V heating. P-band Integration time 0-10 V heating. Reaction time for heating.

  • Page 65: Adjustment Of Pressure

    DOL 634 CE Required ventilation if the pressure sensor gives alarm for low pressure. Requirement at low sensor failure Requirement at Required ventilation if the pressure sensor gives alarm for high pressure. high sensor failure 13.5 Adjustment of pressure 13.5.1 The menu adjust pressure...

  • Page 66: Adjustment Of Stepless Unit

    DOL 634 CE The controller controls the ventilation by measuring the pressure in a central duct and regulating the fans in a fan bank. While it is carrying out pressure adjustments, the controller does not regulate the ventilation. After a set period ), the controller returns to automatic regulation.

  • Page 67: System

    DOL 634 CE The air outlet’s flap position and fan voltage % Flap position Fan voltage Output % Fan voltage Vent [%] Output for the stepless fan Output [%] Flap position for air outlet Flap [%] With Dynamic MultiStep, two set-ups must be carried out for the stepless units for low regulation and high regu- lation respectively.

  • Page 68: General

    DOL 634 CE 14 General 14.1 About SOFTWARE Software version System ID System name Build time CPU MODULE License request code MAC address SDK version Boot loader version MAIN MODULE Type Software version Serial no. Calibrated ADDITIONAL MODULES Modules 1-13...

  • Page 69: Troubleshooting Guide

    DOL 634 CE 15 Troubleshooting guide • Is there 230 V current on terminals A1+ A2 (if not, check installation fuses and fault current relay)? • Is the change-over switch of the fan speed controller MAN/AUT set on AUT? • Is the controller set to automatic control? •...
  • Page 70 DOL 634 CE 15.1.2 Table for DOL 12 temperature sensor control °C kΩ* °C kΩ* °C kΩ* 82.50 8.08 20.71 5.29 10.72 3.73 76.84 7.96 20.09 5.22 10.45 3.67 70.60 7.83 19.48 5.15 10.19 3.61 63.97 7.68 18.90 5.07 9.94 3.55...

  • Page 71: Technical Data

    DOL 634 CE 16 Technical data Electrical V AC Rated voltage 115*, 200* and 230/240 (*not speed controller) V AC Operating voltage 103.5-264 Frequency 50/60 Effect Max. power consumption Main module Configurable main module. Number 0-10 V: -11 inputs and 2 outputs – or - 9 inputs and 4 outputs –...

  • Page 72: Dimensioned Sketch

    DOL 634 CE Accessories Speed control (output) Motor load, max. 6.8 A 230-240V AC/min. 150 W Environment °C (°F) -10 to +45 (+14 to 113) Operating temperature °C (°F) -25 to +60 (-13 to +140) Storage temperature % RH Ambient humidity, operation...
  • Page 76 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...

Table of Contents