Skov DOL 535 Technical Manual

Production controller

Hide thumbs Also See for DOL 535:

User manual (72 pages)

Technical manual (68 pages)

Technical user manual (12 pages)

Table Of Contents

Table of Contents

Quick Links

Need help?

Do you have a question about the DOL 535 and is the answer not in the manual?

Questions and answers

Hassan

April 13, 2025

J ai besoin du manuel d utilisation

1 comments:

Mr. Anderson

April 13, 2025

The user manual for the Skov DOL 535 is titled "User Manual DOL 535 • DOL 539" and includes sections such as guidelines, product description, operating instructions, and production. It provides detailed instructions for installation, daily use, settings, and menu navigation.

This answer is automatically generated

Summary of Contents for Skov DOL 535

Page 1 DOL 535 • DOL 539 Production controller Technical Manual English: For other language variants of this document we refer to: Español: Para otras variantes del idioma de este documento, visite: Français: Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1017...
Page 3 It was released in 2018. Product and Documentation Changes SKOV A/S reserve the right to change this manual and the product described herein without further notice. In case of doubt, please contact SKOV A/S. Date of change appears from the front and the back page.
Page 4: Table Of Contents
Calibration af Day Silo ...................... 37 Service Information ....................38 Testing ........................39 Testing Basic Components ....................39 5.1.1 Testing the Alarm ..........................39 Testing Optional Components: Manual Control ............. 39 5.2.1 Testing Production Functions ........................ 41 DOL 535 • DOL 539...
Page 5 Feed Weigher Shared by two Production Controllers ............ 60 12.2.1 Feed Weigher Sharing Signals ......................61 TECHNICAL DATA ....................62 Dimensioned Sketch....................63 APPENDIX ........................64 Variant Overview .....................64 Overview of the colour temperature of the light ..........68 DOL 535 • DOL 539...
Page 6: Product Description
Show connection wiring diagrams □ Select standard front view and adjust if necessary. □ Adjust the system (e.g. selection of operation form) □ Test the system 3. Startup □ Setting and calibration DOL 535 • DOL 539...
Page 7: Installation Guide
Import data from replaced controller Reset Use password Configure Configure front view front view LPV 1 zone LPV 2 zone Load standard front Breeder views ….. Reset front view Table 1: Outline of technical menus DOL 535 • DOL 539...
Page 8: Selecting Components
2 minutes after the last change in the installation menu. This is indicated as info in the alarm menu for as long as the delay is active. This does not apply to alarms from CAN bus communication (I/O modules). DOL 535 • DOL 539...
Page 9: Menu For Installation
Silo 1-4 Electronic silo surveillance Not with Electronic silo weigher Silo 1-5 Create silo Not with Electronic silo weigher Shared silo Yes/No Silo empty sensor 1-5 Chain fault detection Broken chain detection Chain not running detection DOL 535 • DOL 539...
Page 10 Yes/No destination Feed separation shutter Yes/No Destination valve feedback Yes/No Empty sensor ON/OFF Pause feeding input Tier feeding 1-12 Number of feeding groups None Feed weigher Drum weigher Weigher 9940 Tip weigher Electronic silo weigher DOL 535 • DOL 539...
Page 11 Slave-light 1-6 Dimmer Relay Yes/No Light colour Yes/No Inspection light Yes/No Light active at failure No. of light sensors DOL 16 0-50 lux Light sensor type DOL 16 0-100 lux DOL 16 0-1000 lux Other sensor DOL 535 • DOL 539...
Page 12: Feed Weighers
Furthermore, a number of silos are installed for each DOL 53X. Please note: A shared feed weigher must be calibrated in both DOL 53X controllers (it is possible to copy the calibration value from one DOL 53X to the other). DOL 535 • DOL 539...
Page 13: Shared Silo
First select the number of silos and then, in the menu , which silos that should be shared with another Shared silo controller. Select the silo to be shared. DOL 535 • DOL 539...
Page 14: Electronic Silo Weigher (Dol 199)
CANopen protocol. See the menu and the document Installation I/O modules/ CAN protocol Circuit Diagram and Cable Plans. In addition to the water level sensors, also install I/O modules of the type DOL 100 Water. DOL 535 • DOL 539...
Page 15: Light Control
The light sensors are also used for alarming purposes. Select which sensor type to use. When is selected then it must be calibrated. See Another sensor section 3.1. DOL 535 • DOL 539...
Page 16: Connecting Components
Show connection individual components When a wiring diagram in the document DOL 53X Circuit Diagram and Cable Plans says “ See Show , it refers to this menu. connection” DOL 535 • DOL 539...
Page 17: Manual I/O Allocation
DOL 53X will not change the I/O allocation until you approve If the I/O allocation can be changed, DOL 53X will accept it. If the I/O allocation cannot be changed, DOL 53X will reject it and the allocation will remain unchanged. DOL 535 • DOL 539...
Page 18: Adjustment
Feed supplement Min. time between chain runs Yes/No Chain wakeup Chain start-up run time Chain wakeup pause time Destination feeding Daily target Feed Destination mode Ref. Curve Daily target/bird Per destination Feed type selection Per animal DOL 535 • DOL 539...
Page 19 Females and males Only females Only males Female Sexed Bird weigher types Bird weigher 1-12 animals Male Names of bird weighers Name 24-hour clock 24-hour clock Timer Stop time ON time Eggs Egg category setup DOL 535 • DOL 539...
Page 20: Production
53X will then stop the auger. It does not restart until the weigher delivers food again. Feeding using light program Feeding is regulated according to the time settings in the light program. With chain feeding, the first half begins at "dawn". DOL 535 • DOL 539...
Page 21 This will empty the auger, ensuring a brief pause when switching between the destinations. See also section 2.2.3. Destination mode Choose between: - Daily target: Fixed amount of feed per destination (kg) DOL 535 • DOL 539...
Page 22 Water level setup This is used to name a water level sensor so that it can be recognised in the menus and alarms. Light control Name This is used to name a light source according to function, so that it can be recognised in the menus and alarms. DOL 535 • DOL 539...
Page 23 Naming of position according to placement so that it can be recognised. Part of sum: Setup of whether the eggs recorded on the individual position should be included in the total number of eggs. See section Error! Reference source not found.. DOL 535 • DOL 539...
Page 24: Pan Feeding - Time And Amount Controlled With Distribution
If less feed is consumed than desired, this is added in the next period (up to max. Correction). If more feed is consumed than desired, this is subtracted in the next period (at the highest, Min. Correction.) DOL 535 • DOL 539...
Page 25: Chain Feeding
). If not, you have to adjust the feeding periods or setting for Min. time between chain runs. control Example 4: Chain wake-up Feeding period Wake-up Pause time Start feeding Chain runs When the chain is running briefly before feedings starts, the animals will be ready when the feed arrives. DOL 535 • DOL 539...
Page 26: Destination Feeding
When more than one cross auger is used for destination feeding, filling starts at cross auger 1. When the destinations assigned to this auger are filled, cross auger 2 starts to fill the destinations assigned to this auger. This process is repeated for cross auger 3, if installed. DOL 535 • DOL 539...
Page 27 From start of refilling Delay in refilling To when feed reaches the destination Refilling must be delayed slightly ( ) in order to ensure there is room for the feed at the destination. Delay in refilling DOL 535 • DOL 539...
Page 28: Tier Feeding
The system is filled up until it registers that it is full. Hereafter, the next feeding group will start. Run time is the time it takes for the feed chain to run all the way around. DOL 535 • DOL 539...
Page 29: Egg Counters
Egg counter 2 Tier 2 Input 1 Egg counter 3 Tier 1 Specify an egg counter and input for every position, in order for the system to record the row and tier the eggs come from. DOL 535 • DOL 539...
Page 30: Units Of Measurement
(lux) for the inspection light. 2.3 Units of Measurement DOL 53X can display metric and US units. 2.4 Show week number DOL 53X can show the week number (broiler version only). DOL 535 • DOL 539...
Page 31: Calibration
Empty feed weigher Yes/No Start calibration Calibration state Wait for weigher Calib. with weights Calibrate empty Calibration finished Calibration date Calibration deviation Calibration value Silo / Day silo Silo 1 Calibrate/Set tara Silo 1 content Calibration state DOL 535 • DOL 539...
Page 32: Calibration Of Light
Points 1-6 for light dimmer (0-10 V controlled). Relay-controlled light Enter the measured lux value for ON and OFF. Light dimmer Enter a lux value which corresponds to the measured light level at the given voltage. DOL 535 • DOL 539...
Page 33: Light Colour Calibration
Measure the light level at the sensor position and compare this with the values stated in the DOL 16 documentation. Set the correction factor between 0.5 and 2.0 to adapt the light sensor to the current light level. DOL 535 • DOL 539...
Page 34: Electronic Silo Weigher Calibration
Weighing stable stabilised. This should only be relevant if the silo is influenced by outside conditions, e.g. strong wind. The electrical installation should be checked if the silo is not stabilising under normal conditions. DOL 535 • DOL 539...
Page 35: Calibration Of Poultry Weigher
If the house is divided into males and females, it is possible to make both a Negative search limit positive and a negative adjustment in relation to the search limit. SKOV A/S recommends a search limit of +/- 10 % for parent stock. Example 11: Search limit...
Page 36: Calibration Of Feed Weigher
Follow the calibration state through these steps: Calibrate with weights → place the calibration plumbs in the drum Calibrate empty → remove the calibration plumbs from the drum Calibration finished DOL 535 • DOL 539...
Page 37: Calibration Af Day Silo
1) Checking that the day silo is in fact empty. 2) Reading the value Current status 3) Opening the menu Production / Day silo. 4) Setting the particular Offset value, which deviates from 0. Current status DOL 535 • DOL 539...
Page 38: Service Information
Status for I/O-module Unknown, not connected Module 1- 13 Wrong type connected Type SW version Serial no. Calibrated Weighing modules Type Module 1- 2 SW version Serial no. Calibrated Table 6: Outline of the Service information menu DOL 535 • DOL 539...
Page 39: Testing
Production Drum weigher Feed weigher Weight voltage Weigher 9940 Reference voltage Emptying relay Only drum weigher Weigher position Shared Weigher request relay Shared Sharing signal Controlling Shutter position Controlling Shutter relay Yes/No Empty feed weigher DOL 535 • DOL 539...
Page 40 ON/OFF 24-hour clock 24-hour clock 1-8 ON/OFF Interval Timer 1-4 Interval Timers 0.0 V Pause feeding input ON/OFF Pause feeding input Alarm relay status Status production alarm relay Table 7: Outline of the Manual/Auto menu. DOL 535 • DOL 539...
Page 41: Testing Production Functions
Feed demand sensor: • 0.0 V = not feed demand • 10.0 V = feed demand Repeat the test for the . The values are the same for the cross auger sensor. Cross auger sensor DOL 535 • DOL 539...
Page 42 The voltage should be as follows: Outside the metal plate (no signal) < 1,8 V On the metal plate > 7 V Check the inductive sensor and the resistance, if the voltage levels differ from the above. DOL 535 • DOL 539...
Page 43 To test a drum scale shared by two DOL 53X controllers, you must Select to retreive signal from the scale. Scale request relay To test the shutter relay from the controlling DOL 53X controller, you must Select to make the shutter change position. Shutter relay DOL 535 • DOL 539...
Page 44 Test the light dimmer by increasing and dimming the light intensity. Set a maximum value and check for maximum light in the house. Set a minimum value and check that the light is dimmed in the house. DOL 535 • DOL 539...
Page 45 Check that the weighers are connected correctly in relation to the location intended by placing an object on the weighers to make the reading change. Calibrate the weighers according to the enclosed documentation. Repeat the test for Bird weigher 2 signal. DOL 535 • DOL 539...
Page 46: Testing Network Connection
If the controller is integrated in a network which can be accessed through the PC management program FarmOnline Explorer, one should be able to see each individual controller in the program. Also see FarmOnline Explorer Technical Manual concerning testing of network connection. DOL 535 • DOL 539...
Page 47: Setting The System
Daily backup SD card Save·settings·and·front·views to backup Restore settings and front views Restore·front views Yes/No Restore·settings Yes/No Daily backup Daily backup of FarmOnline data Save FarmOnline data Restore FarmOnline data SD status Format SD card DOL 535 • DOL 539...
Page 48: Production
Depending on the capacity of the weigher, a value must be set for when DOL 53X Empty detection level (Day silo) considers the weigher as empty. This value must be lower than the one to which the weigher can decrease for certain. DOL 535 • DOL 539...
Page 49: Network Settings
Node-ID, net mask and gateway is only to be set when using Static. The controller is set to Static IP by default. SKOV A/S A/S recommends that you follow SKOV A/S's standard network set-up (See also Figure 1 and FarmOnline Explorer Technical Manual).
Page 50: Backup
If no backup has been made earlier, or if a new backup is needed, it can be made manually upon request: 1) Select in the menu Save FarmOnline data Technical/ Service/ Settings/ Backup/ SD card/ 2) Wait until the climate controller indicates that the backup is saved. DOL 535 • DOL 539...
Page 51: Utc Time
Backlight Set the brightness of the display for optimum reading in relation to the actual placement of the controller. Backlight (Dimmed) Adjust a brightness of the display for when the controller is not being operated. DOL 535 • DOL 539...
Page 52: Usb Stick
Figure 2: Cabinet cover with CPU module and USB port Please note that there should only be one USB flash drive in the CPU module at a time when it is used for storage of data and logs. DOL 535 • DOL 539...
Page 53 Load feature-software with additional functionality or an update to a later version. See also section Install software 7.1. SKOV A/S recommend that you always save the setup on an USB-stick before uploading a program. Save settings on a USB stick Click to create a new file to save the settings to.
Page 54: Updating Software
Min. ventilation Max. ventilation Production: Number of dead animals Silo 1,2,3,4,5 4. If there are animals in the house, climate and production functions which need to be run manually during the update must be activated now. DOL 535 • DOL 539...
Page 55: Carrying Out The Software Update
It is VERY important that the power supply is not disconnected during the update. The USB stick must not be removed before the software update has completely finished, i.e. that the graphic user interface is accessible and usable. DOL 535 • DOL 539...
Page 56: Check After A Software Update
8.2 Operation Log The operation log saves the latest 35 changes to settings and the time of the changes. When all 35 storage locations are used, the oldest change will disappear. DOL 535 • DOL 539...
Page 57: Resetting Data
The climate and production controller deletes all settings and restores the factory settings. It also deletes all data that has been saved in connection with the Reset settings and FarmOnline data management programme (the house must be set up again in FarmOnline Explorer’s configurator). DOL 535 • DOL 539...
Page 58: Password
FarmOnline Explorer on a local computer or a computer with internet access. The icon for user menu changes to red when the controller is remote controlled. The display shows how the controller is remote controlled. See also the FarmOnline Explorer Technical Manual. DOL 535 • DOL 539...
Page 59: Troubleshooting Guide
3) Is the controller set at automatic control? 4) Has the controller been installed correctly? 5) Has the SD card been correctly inserted? Without an SD card, DOL 53X runs with limited functionality. Insert the card correctly. DOL 535 • DOL 539...
Page 60: Signal Levels Of The Feed Weigher (Dol 99B And 9940)
The distribution shutter leads the feed to the other house. Distribution shutter relay: ON = The distribution shutter is directed to the this house. OFF = The distribution shutter is directed to the other house. DOL 535 • DOL 539...
Page 61: Feed Weigher Sharing Signals
5) Check that the shutter leads the feed to the non-controlling house. 6) Check that the = approx. 10 V on both production controllers. Shutter position Remember to set manual = OFF in the menu. Technical / Service / Manual/auto DOL 535 • DOL 539...
Page 62: Technical Data
Technical Manual TECHNICAL DATA DOL 535 og DOL 539 Electric Supply voltage 115 V*, 200 V* and 230 V/240 V AC +/- 10 % (*not fan speed controller) Supply frequency 50/60 Hz Power consumption 75 VA Network interface 2 pcs. 10/100 BASE+TX RJ 45 2 pcs.
Page 63: Dimensioned Sketch
Technical Manual DOL 535 og DOL 539 Mechanic Cable knock-out punches 30 for metric cable flange M25 ×1.5 Net weight 4.9 kg. Environment Ambient temperature, operation -10 to +45 °C (+14 to 113 °F) Ambient temperature, storage -25 to +60 °C (-13 to +140 °F)
Page 64: Appendix
De-ice function for inlets Zone controlled inlets Extra ventilation (**CT-variant in side- mode) CO2 minimum ventilation control NH3 ventilation Stir fan control FreeRange Display of user-offset for temperature setpoint Number of room heating units Number of stand-alone heaters DOL 535 • DOL 539...
Page 65 - for pan and chain feeding, two feed requirement sensors can be connected Electronic silo weigher with shared cross auger Day silo weigher (with dest. Feeding and tier feeding) Time-controlled weigher Time-controlled weigher with cross auger DOL 535 • DOL 539...
Page 66 Water Water meter Naming of water meter Water program Control according to light program Stop relay for water consumption Leakage control Water level sensor Poultry weigher Weighers Manual registration of weight Inspection weight Light control DOL 535 • DOL 539...
Page 67 Trend curves In-between function (soaking/washing/drying/disinfection) Catching function User-defined front views Frost protection of empty section Three password levels Comprehensive alarm functions Operation and alarm logs Support of emergency opening DOL 278T Energy consumption monitoring Service Access DOL 535 • DOL 539...
Page 68: Overview Of The Colour Temperature Of The Light
The concept of colour temperature is used to describe the way the light looks. It varies in colour from orange to blue, and you measure it in degrees Kelvin (K) on a scale from 1,000 to 10,000 DOL 535 • DOL 539...
Page 69 DOL 535 • DOL 539...
Page 70 DOL 535 • DOL 539...
Page 72 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • Fax +45 72 17 59 59 • www.skov.com • E-mail: skov@skov.dk...

This manual is also suitable for:

Dol 539

Skov DOL 535 Technical Manual

Product Description

Procedure

Installation Guide

1 Technical Menus

2 Adjustment

3 Calibration

4 Service Information

5 Testing

6 Setting the System

7 USB Stick

8 Memory

9 Resetting Data

10 Password

11 Remote Control Via Farmonline Service Access

Troubleshooting Guide

12 Signal Levels of the Feed Weigher (DOL 99B and 9940)

Technical Data

13 Dimensioned Sketch

Appendix

14 Variant Overview

15 Overview of the Colour Temperature of the Light