Skov DOL 534 Technical Manual
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Skov DOL 534 Technical Manual

Climate controller
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See also: User Manual
DOL 534 • DOL 539
Climate Controller
Technical Manual
English: For other language variants of this document we refer to:
Español: Para otras variantes del idioma de este documento, visite:
Français: Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1017
http://docs.skov.com/1018
2018.08.17 • 611781
Software version 6.0

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  • Page 1 DOL 534 • DOL 539 Climate Controller Technical Manual English: For other language variants of this document we refer to: Español: Para otras variantes del idioma de este documento, visite: Français: Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1017...
  • Page 3 It was released in 2018. Product and Documentation Changes SKOV A/S reserve the right to change this manual and the product described herein without further notice. In case of doubt, please contact SKOV A/S. Date of change appears from the front and the back page.

  • Page 4: Table Of Contents

    5.1.4 Testing the DOL 278 Emergency Opening Unit ..................40 Testing Optional Components: Manual Control ............. 41 5.2.1 Testing Climate Functions ........................43 5.2.2 Emergency Air Inlet ..........................46 5.2.3 Testing Network Connection ......................... 46 DOL 534 • DOL 539...
  • Page 5 Negative Pressure at Free Range ......................77 Adjustment of Stepless Unit ..................78 Adjustment of Shutter and Fan in the Heat Recovery Unit .........79 Resetting data ......................79 Password .........................80 Remote control via FarmOnline Service Access ..........80 DOL 534 • DOL 539...
  • Page 6 Table for Temperature Sensor Control ................82 15.1.1 DOL 114 Temperature Sensor Control ....................82 15.1.2 DOL 12 Temperature Sensor Control ....................82 TECHNICAL DATA ....................83 Dimensioned Sketch....................84 APPENDIX ........................85 Variant Overview .....................85 DOL 534 • DOL 539...

  • Page 7: Product Description

    Connect the individual components by means of the menu of the controller and the Show connection wiring diagrams □ Set up user fronts □ Adjust the system (e.g. selection of operation form) □ Test the system 3. Startup □ Setting and calibration DOL 534 • DOL 539...

  • Page 8: Installation Guide

    Configure front view configuration LPV 1 zone Load default front views LPV 2 zone Breeder CT 1 zone broiler CT 2 zone broiler Tunnel Reset front view Software version Table 1: Outline of technical menus DOL 534 • DOL 539...

  • Page 9: Selecting Components

    2 minutes after the last change in the installation menu. This is indicated as info in the alarm menu for as long as the delay is active. This does not apply to alarms from CAN bus communication (I/O modules). DOL 534 • DOL 539...

  • Page 10: Menu For Installation

    Yes/No NH3 sensor None Weather station DOL 58 weather sensor Weather station Auxiliary sensors Aux. sensor type CO2 sensor Pressure sensor NH3 sensor O2 sensor Temperature sensor Humidity sensor Air speed sensor Wind direction sensor DOL 534 • DOL 539...
  • Page 11 Hight speed 0.0 V MultiStep ON-OFF control Low - high High Flap control side Motor MultiStep Fans active at MultiStep Yes/No power failure Tunnel Stepless tunnel Tunnel outlet None Relay with feedback outlet Relay without feedback DOL 534 • DOL 539...
  • Page 12 Manual tunnel inlet Air outlet Front outlet/ Stepless Air outlet None Rear outlet Relay with feedback Relay without feedback 0-10V with feedback 0-10V without feedback Speed control None Internal 0-10 V 0-10 V + stop relay DOL 534 • DOL 539...
  • Page 13 MultiStep tunnel ON-OFF control Low-high High Flap control tunnel MultiStep Yes/No Fans active at power failure Yes/No Heat recovery unit Yes/No Heat recovery unit Inlet flap Relay with feedback Relay without feedback 0-10V with feedback 0-10V without feedback DOL 534 • DOL 539...
  • Page 14 None/ 1/ 2/ 3 relay (front/rear) Side cooling Yes/No Cooling slave relay 1-3 Yes/No Active at failure No. of tunnel cooling (not LPV) Tunnel cooling sensors installed Tunnel cooling sensor Cooling controlled by: Tunnel temperature DOL 534 • DOL 539...
  • Page 15 None Cycle time Stop flaps Only open Catching Not installed Menu button Catching light Yes, with relay Energy Monitoring Energy meter installed Yes/No Energy meter 1-2 Pulses per kWh Table 2: Outline of installation menu DOL 534 • DOL 539...

  • Page 16: One- And Two-Zone Control

    The function is only available when several temperature sensors are installed. The installed temperature sensors are associated with an air inlet zone. If there are several sensors in a zone, DOL 53X calculates an average temperature according to which it will control. DOL 534 • DOL 539...
  • Page 17 This results in a correction of 50% of Inlet correction factor = 0.5 x 10% = 5% Since it is a too low temperature, the current flap opening (27%) is reduced by 5% = 22% flap opening. DOL 534 • DOL 539...

  • Page 18: Air Outlet

    When a high degree of ventilation is required, the fan output varies steplessly from low to full speed and the flaps are fully open. 0-10 V output The 0-10 V output makes it possible to run at low speeds on the fan, and from here to run the fan steplessly up to full speed. DOL 534 • DOL 539...
  • Page 19 Depending on the type of fan that is selected, at low speed the voltage is set for 4-6 volts. For each MultiStep, set whether it is to be active when the Dynamic MultiStep system is running at high speed, low speed or at both. DOL 534 • DOL 539...
  • Page 20 0-10V control signal for fan in stepless ON/OFF. 100% 60-100 Max. output in per cent at low regulation and high regulation. MS1 + 2 60-100 Figure 2: Description of principle of the Dynamic MultiStep system MS1 + 2 DOL 534 • DOL 539...
  • Page 21 Shutter: ON/OFF Fan: stepless Fan: stepless Fan: stepless All shutters 100% open, the fan speed is increased stepless on all units parallel from low to high High Figure 3: Dynamic MultiStep: All fans are variable DOL 534 • DOL 539...
  • Page 22 87.000 m /h +MS1+MS2 high 62.000 m /h Speed is increased from low to high 29.600 m /h +MS1+MS2 Gable 1 high High Figure 4: Dynamic MultiStep:- Not all fans variable DOL 534 • DOL 539...
  • Page 23 For each MultiStep, set whether it will be used with • Natural (used for MultiStep steps without fan). • Active fans (used for MultiStep steps without natural upwards movement, e.g. gable fans). • Natural-Active fans (used for MultiStep steps with both flaps and fans). DOL 534 • DOL 539...
  • Page 24 = 26.400 m /h Stepless unit Stepless ON/OFF Stepless ON/OFF Flap: stepless Flap: ON/OFF Flap: ON/OFF m /h Fan: stepless Fan: stepless Fan: stepless 26.400 100% high 10.000 high high Natural ventilation Active Figure 5: FreeRange ventilation DOL 534 • DOL 539...
  • Page 25 Figure 6: Number of air outlets and Dynamic Air sensors Technically, one sensor is sufficient for six chimneys but SKOV A/S usually recommend that a Dynamic Air sensor is installed in every other stepless chimney in order to ensure optimum regulation conditions. DOL 53X regulates stepless air outlet without sensors based on a calculated output.

  • Page 26: Active Functions When The Control Fails

    It is possible to choose a slave relay for the functions Heating, Stand-alone heat, Cooling and Tunnel cooling; it will work in the same way as the master relays – however, with a delay of one second. When the controller is set to Manual, the slave relays will also follow the master relays. DOL 534 • DOL 539...

  • Page 27: De-Icing Of Air Inlet

    Stop flap: the flap in the air inlet remains in the current position regardless of the ventilation level Open only: the flap in the air inlet remains in the current position, but is able to open further if the need for ventilation increases Time DOL 534 • DOL 539...

  • Page 28: Heating

    (parallel or sequential regulation – in the menu Technical/ Service/ Settings/ Climate/ Heating/ Room heating/ Heating control Individual regulation: a sensor combination for each room heater. DOL 534 • DOL 539...

  • Page 29: Connecting Components

    Show connection the individual components. When a wiring diagram in the document DOL 53X Cable Charts and Wiring Diagrams says “ See Show , it refers to this menu. connection” DOL 534 • DOL 539...

  • Page 30: Manual I/O Allocation

    DOL 53X will not change the I/O allocation until you approve If the I/O allocation can be changed, DOL 53X will accept it. If the I/O allocation cannot be changed, DOL 53X will reject it and the allocation will remain unchanged. DOL 534 • DOL 539...

  • Page 31: Adjustment

    Breeder climate Broiler climate Load settings for Stepless fan settings Last loaded None DA 600 LPC-11 DA 600 LPC -12 DA 600 LPC -13 Unit of measurements Metric (°C) US mode (°F) Show week number DOL 534 • DOL 539...

  • Page 32: Climate

    Although Dynamic Control has been selected, it is important that the curve values of the fan in the stepless outlet are also set, due to the fact that DOL 53X will regulate according to these values in case of an error condition. DOL 534 • DOL 539...

  • Page 33: Setting Of Batch Start In

    Remember to adjust the settings to the actual conditions. 2.4 Units of Measurement DOL 53X can display metric and US units. 2.5 Show week number DOL 53X can show the week number. DOL 534 • DOL 539...

  • Page 34: Calibration

    Autocalibration time of day 02:30 hh:mm Air outlet Calibration Min. voltage Max. voltage Calibrate climate sensors Outside temp. sensor Outside temperature sensor Calibration offset Temperature sensors Temperature sensor 1 Calibration offset 1 Tunnel cooling sensor Tunnel cooling sensor DOL 534 • DOL 539...
  • Page 35 Maximum voltage Minimum value Maximum value Dynamic Air sensor Dynamic Air 1-1 sensor 1 Minimum voltage Maximum voltage Minimum value Maximum value Heat recovery unit Inlet flap Inlet flap Ended Calibration Outlet flap Outlet flap DOL 534 • DOL 539...

  • Page 36: Calibrating The Air Inlet And Air Outlet

    Calibration finished 2) Carry out the calibration in the same way for air inlet 1 and air outlets 1 and 2. The tunnel air inlets and the tunnel air outlets are calibrated in the same way. DOL 534 • DOL 539...

  • Page 37: Calibrating The Climate Sensors

    Enter a Minimum value and a Maximum value in order to indicate the area Wind speed maximum speed within which the weather station can measure. Figure 7: Offset of house's placing in relation to north DOL 534 • DOL 539...

  • Page 38: Setting Of Offset To Co -Sensor

    Maximum value 10,000 ppm Checking the sensor reading is recommended each time the house is in Empty house mode. Note: Offset adjustment should only be carried out only by staff trained by SKOV A/S. 3.2.3 Calibration of NH3 sensor If DOL 53 does not measure correctly, normal maintenance is carried out (filter change). The sensor must be changed if this does not help.

  • Page 39: Service Information

    Main I/O Type Software version Serial no. Calibrated General I/O Module status Unknown, not connected Module 1- 13 Wrong type connected Type SW version Serial no. Calibrated Table 5: Outline of the Service information menu DOL 534 • DOL 539...

  • Page 40: Testing

    Check that the alarm system works as intended. Press to end the test. The test should then be carried out every week. 5.1.4 Testing the DOL 278 Emergency Opening Unit See the Technical Manual for the emergency opening unit. DOL 534 • DOL 539...

  • Page 41: Testing Optional Components: Manual Control

    MultiStep Tunnel MultiStep MultiStep Heat recovery units Inlet Inlet temperature Inlet required Actual flap position Inlet fan speed Inlet fan stop Outlet Outlet required Actual flap position Outlet fan speed Outlet fan stop Anti-ice Temperature DOL 534 • DOL 539...
  • Page 42 In Manual mode, all functions are controlled manually. Set the climate controller to manual mode in the menu Technical Manual/auto Manual DOL 53X indicates when it is set to manual control by letting Manual flash in the display. mode DOL 534 • DOL 539...

  • Page 43: Testing Climate Functions

    Check that the fan is placed in the correct house Check that the fan sucks air out of the house (e.g. by means of a smoke test) Check that the speed of the fan increases to maximum revolutions DOL 534 • DOL 539...
  • Page 44 When the swivel shutter is approx. 15% open, the MultiStep® 1 fan must start at full speed Check that the fan sucks air out of the house (e.g. by means of a smoke test) DOL 534 • DOL 539...
  • Page 45 Manual Climate/ Heat Recovery Unit The tests must show that the flap and fan in the air inlet and outlet work. See section 5.2.1.1 and 5.2.1.2 for the testing of flaps and fans. DOL 534 • DOL 539...

  • Page 46: Emergency Air Inlet

    If the controller is integrated in a network which can be accessed through the PC management program FarmOnline Explorer, one should be able to see each individual controller in the program. Also see FarmOnline Explorer Technical Manual concerning testing of network connection. DOL 534 • DOL 539...

  • Page 47: Setting The System

    Side cooling relay 1 ratio Tunnel cooling (2 pumps) High pressure - Pad Sequential Cooling mode Parallel Only with Pad Hot & Dry Sequential Cooling mode Parallel Sequential 1 - 99 Tunnel cooling relay 1 ratio DOL 534 • DOL 539...
  • Page 48 Format SD card USB stick Save settings and front views to backup Restore settings and front views from backup Restore front views from backup Restore settings from backup Yes/No Daily backup USB status UTC time DOL 534 • DOL 539...

  • Page 49: Climate

    3) Exhaustion capacity of the various steps, MultiStep 1-16 In addition, it is possible to use two stepless units for Tunnel ventilation in the same way as for MultiStep so that the Tunnel ventilation is also regulated steplessly DOL 534 • DOL 539...

  • Page 50: Setting Of Fan

    This will ensure that the operating time is distributed evenly between the fans. Max. output The ventilation system's maximum output, as a percentage. This value is calculated based on the data entered. DOL 534 • DOL 539...
  • Page 51 When each tunnel MultiStep is connected, DOL 53X reduces the output of the stepless exhaust unit and possibly of the side MultiStep function so that ventilation follows the current requirement. Set the ventilation percentage at which the switch to stepwise control is to occur. DOL 534 • DOL 539...

  • Page 52: Setting Of Outside Temperature Limit

    Adjust 0-10V heater Min. voltage 2.1 V Min. voltage At heating requirement, the 0-10V voltage will never be lower than Max. voltage 9.2 V The heating shunt works at maximum output at this voltage DOL 534 • DOL 539...

  • Page 53: Setting Of Side Cooling

    Function explanation Adaption period 01:00 When the function is activated, the temperature adjustment will be reached after this period. Return period 00:30 When the function is ended, the temperature adjustment will be stopped after this period. DOL 534 • DOL 539...

  • Page 54: Network Settings

    Node-ID, net mask and gateway is only to be set when using Static. The production and climate controller is set to Static IP by default. SKOV A/S recommends that you follow SKOV A/S's standard network set-up (See also Figure 9 and FarmOnline Explorer Technical Manual).

  • Page 55: Backup

    It is possible to make a backup to the house controller's internal CPU module, SD card or USB stick. If settings are to be copied to other house controllers, use an SD card or USB stick instead, as described in section 0. DOL 534 • DOL 539...

  • Page 56: Backup Historical Data

    UTC therefore only needs to be set in cases where the climate controllers have been without battery backup. You can, for instance, find the current UTC on the following website http://www.timeanddate.com/worldclock/ DOL 534 • DOL 539...

  • Page 57: Display

    This makes it possible partly to save a backup copy of the setup, partly to copy the setup to other climate controllers. It is also possible to save data from an USB stick on the controller. Figure 10: Cabinet cover with CPU module and USB port DOL 534 • DOL 539...
  • Page 58 Install software Load feature-software with additional functionality or an update to a later version. See also section 7.1. SKOV A/S recommend that you always save the setup on an USB-stick before uploading a program. Save settings on a USB stick Click to create a new file to save the settings to.

  • Page 59: Updating Software

    Temp. setpoint Heating temp. setpoint. * * Humidity setpoint* Min. ventilation Max. ventilation 4. If there are animals in the house, climate functions which need to be run manually during the update must be activated now. DOL 534 • DOL 539...

  • Page 60: Carrying Out The Software Update

    It is VERY important that the power supply is not disconnected during the update. The USB stick must not be removed before the software update has completely finished, i.e. that the graphic user interface is accessible and usable. DOL 534 • DOL 539...

  • Page 61: Check After A Software Update

    DOL 53X will only load the calibration if it comes from the same climate controller. A calibration must thus be carried out if it comes from another climate controller. 7. Set the function as desired. Use password DOL 534 • DOL 539...

  • Page 62: Memory

    8.2 Operation Log The operation log saves the latest 100 changes to settings and the time of the changes. When all 100 storage locations are used, the oldest change will disappear. DOL 534 • DOL 539...

  • Page 63: Control Parameters

    When a step is activated, it will be ON/OFF for at least 01:00 MM:SS this time. ON/OFF for Cycle time. 0 s. Delay of opening of air inlet for Cycle Time Air inlet delay Air inlet open delay DOL 534 • DOL 539...
  • Page 64 Time from the cooling relay is picked up until cooling is Pre-run-time 00:05 mm:ss physically supplied (flush time). Rinse pads prior to tunnel 00:05 MM:SS The time elapsed from when the pads are rinsed with water until the ventilation switches to tunnel. DOL 534 • DOL 539...
  • Page 65 NH3 ventilation Working range for NH sensor. P-band 10000 ppm Integration time 00:30 HH:MM Reaction time for NH sensor. Longer time: slow reaction. Shorter time: faster reaction. Table 8: Outline of the Control parameters menu DOL 534 • DOL 539...

  • Page 66: Cycle Time

    9.1.2 Tunnel Cooling Effect curve for tunnel cooling – Hot & Dry The effect curve for tunnel cooling when using Hot & Dry is a setting for how long the cooling should be active. DOL 534 • DOL 539...

  • Page 67: Humidification

    Humidification - Synchronisation + Stop with fans Humidification – No synchronisation Opt to start humidification/side cooling and fans simultaneously in houses where there can be problems getting the additional humidity to distribute evenly, or where humidification/side cooling is run frequently. DOL 534 • DOL 539...

  • Page 68: Adjustment Of Pressure

    40.0 10.0 60.0 60.0 15.0 60.0 70.0 20.0 60.0 80.0 23.0 60.0 90.0 25.0 60.0 100.0 Adjust point Minimum air inlet Pressure sensor Roof inlet 1 Side curve 17,4 % Max. output at low capacity DOL 534 • DOL 539...
  • Page 69 Tunnel curve Side Tunnel Adjust tunnel curve 0-10 Adjust point Yes/No Air speed cycle timer Pressure sensor Side inlet 1-6 Tunnel inlet 1-4 Active pressure Output Press. Roof pressure curve 10.0 15.0 20.0 23.0 25.0 DOL 534 • DOL 539...
  • Page 70 100.0 90.0 85.0 100.0 100.0 100.0 Heat recovery unit Requirement Inlet flap Inlet fan Outlet flap Outlet fan Adjust tunnel stepless 1-2 Fan. 1-2 Output Flap Table 9: Outline of the Adjust negative pressure menu DOL 534 • DOL 539...

  • Page 71: Set-Up Of Pressure Curves

    Adjustment of negative pressure 2: Outlet Exhaustion in % of nominal output Exhaust. % Side Air inlets (flap opening of air inlet) % To obtain this negative pressure curve, the relation between exhaustion and side inlets could be like this. DOL 534 • DOL 539...
  • Page 72 Adjust side mode When a mode has been selected (roof/side/heat recovery/ tunnel) it is only possible to adjust the settings for this mode. Select and the required curve point. Adjust point DOL 534 • DOL 539...
  • Page 73 When using two curves and the function, note that de-icing will be active alternately for the air De-icing air inlet inlets for curve 1 and curve 2. DOL 534 • DOL 539...

  • Page 74: Set-Up Of Pressure Curves On Heat Recovery Units

    Easier adjustment - as in side. Setting the additional side curve for heat recovery mode. 10.1.2.1 Heat Recovery Unit is using the Side Mode Curve Select that the heat recovery mode uses the side curve to regulate the air inlets. DOL 534 • DOL 539...
  • Page 75 10.1.2.2 The Heat Recovery Unit with integrated Side Curve Select for the heat recovery mode to use its own curve to regulate the air inlets. In this way, the DOL 53X establishes a side curve into the heat recovery curve (see below). DOL 534 • DOL 539...

  • Page 76: Setting Change Between Roof And Side Mode

    DOL 53X is running minimum ventilation in Roof and Side mode. When the cycle time function is used, it is the position of side inlet 1 which is entered as minimum air inlet. DOL 534 • DOL 539...

  • Page 77: Synchronization Of Room Heating And Air Inlet Cycle Time

    Tunnel pressure curve velocity m/s). 10.1.8 Negative Pressure at Free Range When using FreeRange, ventilation can be regulated according to the normal low pressure curve. The adjustment is carried out as described above in section 10.1. DOL 534 • DOL 539...

  • Page 78: Adjustment Of Stepless Unit

    Select the required fan type. When you choose to load a standard setting, it is not necessary to carry out further settings for fan. Set-up can be viewed and adjusted in the menu Technical/Service/ Adjust stepless 1 DOL 534 • DOL 539...

  • Page 79: Adjustment Of Shutter And Fan In The Heat Recovery Unit

    The climate and production controller deletes all settings and restores the factory settings. It also deletes all data that has been saved in connection with the Reset settings and FarmOnline data management programme (the house must be set up again in FarmOnline Explorer’s configurator). DOL 534 • DOL 539...

  • Page 80: Password

    FarmOnline Explorer on a local computer or a computer with internet access. The icon for user menu changes to red when the controller is remote controlled. The display shows how the controller is remote controlled. See also the FarmOnline Explorer Technical Manual. DOL 534 • DOL 539...

  • Page 81: Troubleshooting Guide

    8) Is the wiring of the winch motors correct? See the wiring diagrams, paying attention particularly to the supply voltage via the relays. 9) Has the potentiometer of the winch motor been adjusted? 10) Has the controller been installed correctly? DOL 534 • DOL 539...

  • Page 82: Dol 114 Temperature Sensor Control

    29.99 6.28 68.0 17.78 5.00 98.6 11.01 3.82 39.2 29.08 6.20 69.8 17.26 4.92 100.4 10.73 3.76 41.0 28.20 6.13 71.6 16.75 4.85 102.2 10.46 3.70 42.8 27.34 6.06 73.4 16.26 4.77 104.0 10.21 3.64 DOL 534 • DOL 539...

  • Page 83: Technical Data

    Technical Manual TECHNICAL DATA DOL 534 and DOL 539 Electric Supply voltage 115 V*, 200 V* and 230 V/240 V AC +/- 10 % (*not fan speed controller) Supply frequency 50/60 Hz Power consumption 75 VA Network interface 2 pcs.100 BASE+TX RJ 45 2 pcs.

  • Page 84: Dimensioned Sketch

    Technical Manual DOL 534 and DOL 539 Ambient humidity, operation 0-80 % RH Density class Splash proof IP 54 It is assumed that the base is plane, i.e. ≤ 1.5mm difference of height and that the screws of the cover are tightened with min. 200 Ncm).

  • Page 85: Appendix

    Display of user-offset for temperature setpoint Number of room heating units Number of stand-alone heaters Control of floor heating (after outside temperature) Heating recovery unit Outside temperature sensor Outside humidity sensor Humidity control via "humidity- ventilation” DOL 534 • DOL 539...
  • Page 86 Time-controlled weigher with cross auger Manual entry Feed counter Silos Naming of silos Feed control Pan feeding Chain feeding Separate outlet feeding Number of destinations Week program Pause in case of input from external device DOL 534 • DOL 539...
  • Page 87 Primary light Slave light Light sensor Boost function Inspection light Light dimmer controlled by light sensor Light colour 24-hour clock 24-hour clocks Egg counter Egg counter Egg counter positioning input terminals Egg sizes Weight of eggs DOL 534 • DOL 539...
  • Page 88 Trend curves In-between function (soaking/washing/drying/disinfection) Catching function User-defined front views Frost protection of empty section Three password levels Comprehensive alarm functions Operation and alarm logs Support of emergency opening DOL 278T Energy consumption monitoring Service Access DOL 534 • DOL 539...
  • Page 89 DOL 534 • DOL 539...
  • Page 90 DOL 534 • DOL 539...
  • Page 92 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • Fax +45 72 17 59 59 • www.skov.com • E-mail: skov@skov.dk...

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