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DOL 634 CE
Climate Controller
Technical User Guide
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1200
613101 • 2021-12-06
Software version 7.5
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Related Manuals for Skov DOL 634 CE
Summary of Contents for Skov DOL 634 CE
- Page 1 DOL 634 CE Climate Controller Technical User Guide English For other language variants of this document we refer to: Español Para otras variantes del idioma de este documento, visite: Français Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1200...
- Page 3 The power supply isolator is not included. Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.
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Page 4: Table Of Contents
DOL 634 CE 1 Guidelines ............................... 7 2 Product description............................ 8 3 Operating instructions ........................... 9 Operation ............................ 9 Daily use ........................... 10 Activity log.......................... 11 Selecting default pages...................... 12 Creating pages ......................... 12 Pages ............................ 14 3.6.1 House view .......................... 14 3.6.2 Program overview ........................ - Page 5 DOL 634 CE 10.3 Select type of Unit of measurements.................. 32 10.4 View week number........................ 33 10.5 Connecting Components ...................... 33 10.5.1 Installation wizard ........................ 33 10.6 Climate ............................ 34 10.6.1 Central air intake........................ 34 10.6.2 Central exhaust.......................... 34 10.6.2.1 Air outlet.............................
- Page 6 DOL 634 CE 13.5 Control parameters........................ 54 13.5.1 Control parameters ........................ 54 13.6 Adjustment of pressure...................... 56 13.6.1 Adjustment of stepless unit ...................... 56 13.6.2 Adjust pressure .......................... 56 13.7 System ............................ 57 13.7.1 Resetting data.......................... 57 14 General ................................ 58 14.1...
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Page 7: Guidelines
DOL 634 CE 1 Guidelines This user manual deals with the daily operation of the house controller. The manual provides the fundamental knowledge about the functions of the controller that is required to ensure optimum use of it. Some functions are optional and only used in specific set-ups of the house controller. These func- tions are shown with an optional icon. -
Page 8: Product Description
DOL 634 CE 2 Product description DOL 63X is a series of one- and two-house controllers developed especially for pig houses. The controller se- ries includes several variants. Each of them meets the different requirements for climate and production control in connection with the production forms and geographical climatic conditions. -
Page 9: Operating Instructions
DOL 634 CE 3 Operating instructions 3.1 Operation The climate and production controller is operated by means of the touch display. The view in the display is called a page. You can scroll both up/down and right/left to see the entire page. -
Page 10: Daily Use
DOL 634 CE 3.2 Daily use The controller is operated via created pages giving access to settings and information. We recommend that you create pages with the content you need for daily operation. The pages provide infor- mation about and status of the operation. Furthermore, the content of the pages works as shortcuts to the set- tings menu for quick and easy access to changing settings. -
Page 11: Activity Log
DOL 634 CE 3.3 Activity log The controller registers operation, events and alarms with the information of when they took place and when they were deactivated. It often happens that several alarms follow each other because one defective function also affects other functions. -
Page 12: Selecting Default
DOL 634 CE 3.4 Selecting default pages The climate and production controller comes with a number of default pages that vary according to the ventila- tion system and animal type. In order to simplify the set-up of controller, you can use default pages. - Page 13 DOL 634 CE The new page is displayed. Press the gear wheel icon in the bottom right corner. Select the content you want on the page (views in top cards and/or key values in cards). To layout the columns as you want or to group cards, you can...
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Page 14: Pages
DOL 634 CE First select the editing tool and click on the key value you want to add setpoints to. Select and select the key value to be displayed. Key value 2 Select Key value 3 , if required and select the key value to be displayed. -
Page 15: Program Overview
DOL 634 CE Add key values. Select one of the tools to edit, move or delete the key value. When a tool is selected, the icon of the key value reflects the selected tool. Finish the setup by pressing Confirm 3.6.2 Program overview... - Page 16 DOL 634 CE Press the plus sign to add a program. The order of the programs can be changed by pressing and holding a program while dragging it up or down. Save the page by pressing Confirm A program can be edited directly from the program overview by pressing the line with the program.
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Page 17: Settings
DOL 634 CE 3.7 Settings The settings menu is opened by pressing Overview and then Settings The menu is divided into the following sub-menus: Climate, Production, Management, Alarm settings, Techni- General The display will show the menu that was last opened. -
Page 18: Selection Of Language
DOL 634 CE 3.8 Selection of language Press Overview to open the menu. The selected language is shown with a tick mark. If the requested language is not shown, press More Select the language from the list. Press Confirm Note that names of functions (such as 24-hour clocks, water meters), pages and programs that can be named by the user are not translated. - Page 19 DOL 634 CE Select a page after operation. After 1 minute, the controller will need the password entered again. Activate the function to make the controller require the Use password for technical menu only Service password only when the user wants to change settings in the menus...
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Page 20: Climate
DOL 634 CE 4 Climate 4.1 Central air intake The central air intake function is used to adjust the temperature of the fresh air before it enters the sections. The air is taken into an air mixing room where it may be heated up or cooled down. -
Page 21: Central Exhaust
DOL 634 CE Heating requirement Current heat supply for the installed heat sources. Current heat supply for the individual heater. Heater 1 requirement Press Central air intake | Cooling Connection and disconnection of cooling. Cooling active Cooling requirement View of current cooling requirement. - Page 22 DOL 634 CE Exhaust unit in fan bank Pressure gauge in central exhaust duct Central exhaust Fan bank Press Central exhaust | Status Central exhaust status Setting whether the central exhaust is active/inactive. Display of the current outside temperature. Outside temperature...
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Page 23: Production
DOL 634 CE 5 Production 5.1 24-hour clock This section is relevant only to houses with 24-hour clock. Production | 24-hour clock 24-hour clock Setting of number of starts, start time and ON time. Setting for whether the 24-hour clock will be active on the individual weekdays. -
Page 24: Management
DOL 634 CE 6 Management 6.1 Management Press Management | House data Adjust date and time Setting of current date and time. Correct setting of the clock is important, both as regards several control functions and as regards the registration of alarms. -
Page 25: Auxiliary Sensors
DOL 634 CE The history curves for monitoring electricity show current con- sumption calculated over different periods. 6.3 Auxiliary sensors This section is relevant only to houses with auxiliary sensors. Auxiliary sensors menu gives you a quick overview of the registrations of the house controller from the aux- iliary sensors. -
Page 26: Alarms
DOL 634 CE 7 Alarms Alarms only work when the status is Active house The only exceptions are alarm test and alarms for CAN communication and temperature surveil- lance for Empty house When an alarm occurs, the house controller will register the alarm type and the time it occurred. -
Page 27: Alarm Test
DOL 634 CE 7.2 Alarm test Regular alarm tests help to ensure that the alarms actually work when needed. Therefore you should test the alarms every week. Activate to start testing. Alarm test Check that the alarm lamp is flashing. -
Page 28: Alarms For Auxiliary Sensor
DOL 634 CE With the function , you can postpone the alarm signal so that Sensor alarm delay transient changes of the pressure level in the livestock house, e.g., when open- ing a door, do not trigger the alarm. The controller activates an alarm when the pressure in the livestock house... -
Page 29: Emergency Control
DOL 634 CE 7.6 Emergency control 7.6.1 Emergency opening Emergency opening is a standard function in the controller . The controller will activate the ventilation system in case of a relevant alarm, see the levels in section Control parameters [} 54]. -
Page 30: Maintenance Instructions
DOL 634 CE 8 Maintenance instructions The house controller requires no maintenance to function correctly. You should test the alarm system every week. Use only original spare parts. Note that the service life of the house controller will be extended if it stays connected all the time, as this will keep it dry and free from condensation. -
Page 31: Work Routine
DOL 634 CE 9 Work Routine This technical manual deals with the installation of the controller and and is aimed primarily at the technicians and electricians who will be mounting, installing and testing the controller. According to current national and in Europe also EU regulations, the installation must be carried out by expert personnel. -
Page 32: Installation Guide
DOL 634 CE 10 Installation guide 10.1 Selecting Components There are two ways to carry out installation of the controller. At the initial installation: Use Installation wizard which will guide you through all the options of the functions. At adaptation of the existing installation: Use the menu... -
Page 33: View Week Number
DOL 634 CE 10.4 View week number View of week number at the top of all pages. View week number 10.5 Connecting Components The majority of the connection terminals are universal. Different components can therefore be installed using the individual terminals. -
Page 34: Climate
DOL 634/DOL 634 two-house climate controllers Connected air inlets to and air outlets from the sections Pad cooling DOL 634 CE controller Connected air inlet to air mixing room, sensors, heating, and cooling 10.6.2 Central exhaust 10.6.2.1 Air outlet 10.6.2.1.1 Speed control 10.6.2.1.1.1 Internal Fan Speed Controller... -
Page 35: Dynamic Multistep
DOL 634 CE Select the menu Technical | Installation | Manual installation | Climate | Ventilation | Air outlet| Select a type of outlet | Fan speed control Voltage at 0 % fan capacity. Stop fan Voltage at 100 % fan capacity. - Page 36 DOL 634 CE The livestock house's ventilation system 1 stepless unit 2 MultiStep units Ventilation sequence From low to high regulation Method of Operation Flap in stepless unit: The stepless ventilation sequence is achieved by opening and closing the flap.
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Page 37: Dynamic Air At Central Exhaust
DOL 634/ DOL 634 two-house climate controller Connected to air outlet from sections (duct take-off) in the central exhaust duct Central exhaust Fan bank DOL 634 CE central exhaust controller Connected to sub-pressure gauge and air outlet in fan bank Technical User Guide... - Page 38 1-3 sensors for inlet/exhaust unit Stepless 2 Technically, one sensor is sufficient for 16 exhaust units, but SKOV A/S usually recommends that a Dynamic Air sensor be installed in every other stepless exhaust unit to ensure optimum regulation. DOL 63XCE regulates stepless units without sensors based on a calculated output.
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Page 39: Active Functions In The Event Of Control Failure
DOL 634 CE 10.6.3 Active Functions in the Event of Control Failure When installing MultiStep air outlet and side cooling, you must decide how these functions is to react in an emergency situation. MultiStep air outlet Activated: When the control fails, the air outlet is active. -
Page 40: Calibration
DOL 634 CE 11 Calibration 11.1 Calibration Calibration of central air intake Calibration of inlets Select to start the calibration. Check that the correct inlet(s) open(s) and close(s) correctly. Wait until the calibration is completed and the display shows again. -
Page 41: Calibration Of Current Sensor
DOL 634 CE Setting of the number of times the inlet flap has to run before it calibrates Runs before recalibration automatically. When the air outlets are 0-10 V controlled, the output voltage can be ad- Minimum voltage justed via the min. voltage as well as th max. voltage. -
Page 42: Testing
DOL 634 CE 12 Testing After installation of the system a thorough test must be carried out, to ensure that the system works as intended. 12.1 Testing basis components 12.1.1 Testing temperature and air humidity sensors Read the current inside temperature and humidity 1. -
Page 43: Testing Climate Functions
DOL 634 CE Select the function to be tested and test the components one at a time. A colored bar at the top of the page indicates that a component is set for manual mode. After testing the components, you must set the function back to automatic control, so that the house controller continues to operate as before. -
Page 44: Emergency Change-Over Switch Aut/Man
DOL 634 CE The test is to show if the connected stepless fans are set correctly, i.e. if they can run at minimum and maxi- mum speeds, and whether they are placed correctly. In internal fan speed controller mode, the emergency change-over switch AUT/MAN (automatic/manual) on the side of the controller must be set to AUT (see the section Emergency Change-over Switch AUT/MAN [} 44]). -
Page 45: Multistep
DOL 634 CE 12.2.1.4 MultiStep This test is to show that flaps and fans in the chimneys work in relation to each other. The installed MultiStep units should be tested in the same way for each step, by checking the exhaust units indi- vidually. -
Page 46: Testing Auxiliary Functions
DOL 634 CE 12.2.4 Testing auxiliary functions 12.2.4.1 Testing auxiliary sensor This section is only relevant to livestock houses where auxiliary sensors are installed. Check that the current voltage displayed corresponds to what you can measure on the sensor or the connection terminals with a multimeter. -
Page 47: Service
DOL 634 CE 13 Service 13.1 Settings 13.1.1 Climate 13.1.1.1 Setting of Exhaustion (MultiStep) MultiStep is a method for controlling one or more exhaust units in steps, so that the exhaust output becomes stepless. The controller controls one or two exhaust units stepless from zero to 100 %, while the rest of the exhaust units are switched on in steps as required. -
Page 48: Setting Of Heating
Netmask and gateway must only be set when selecting Static IP. The house controller is set to Static IP by default. SKOV A/S recommends that you follow a standard network setup (also see FarmOn- line Explorer Technical manual). Technical User Guide... -
Page 49: Utc Time
DOL 634 CE House 2 House 1 13.1.3 UTC time The controller uses two different time settings. A local time which the user can set in the menu Manage- and the so-called UTC (Coordinate Universal Time) which is the in- ment | House data | Adjust date and time ternal time in the controller used, for example, for time-stamping alarms. -
Page 50: Backup Of Historical Data
DOL 634 CE It is possible to save and load a backup of the current settings and page views. This can be done either on the house controller's internal CPU module, SD card or USB stick. If settings are to be copied to other house controllers, use an SD card or a USB stick. - Page 51 DOL 634 CE When the settings and pages are saved on the SD card, the house name, date and time is added automatically. When loading you can select between loading settings, loading pages or loading settings and pages. When settings are saved on the USB stick, a name can be added to the file.
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Page 52: Software Update
SD card status See the status of the SD card or USB stick. USB stick status SKOV A/S recommends that you always save the setup on a USB stick before updating a program. 13.4 Software update Important information Loading a new program usually takes up to two minutes. -
Page 53: Carrying Out The Software Update
DOL 634 CE Menu Function Setpoint Minimum ventilation Maximum ventilation Production Number of dead animals Silo 1, 2, 3, 4, 5 If there are animals in the house, climate and production functions which need to be run manually during the update must be activated now. -
Page 54: Check After Software Update
DOL 634 CE It is VERY important not to disconnect the power supply during update. Do not remove the USB stick until the installation is fully completed. In other words, when the graphical user in- terface is accessible and usable. - Page 55 DOL 634 CE Relay cooling. ON + OFF time of the cooling relay. Cycle time Relay cooling. At cooling requirement: The cooling relay is ON for minimum this Minimum ON time time. 0-10 V cooling. Working range for 0-10 V cooling.
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Page 56: Adjustment Of Pressure
DOL 634 CE 13.6 Adjustment of pressure 13.6.1 Adjustment of stepless unit For the controller to set the correct relation between the fan voltage and the flap position and thereby supply the correct ventilation, it is important the the stepless units are correctly set. This is also important to maintain pres- sure stability. -
Page 57: System
DOL 634 CE Select the menu Technical | Service | Adjust pressure The controller can regulate the air inlets according to their re- spective curves in relation to the current ventilation require- ment. It is therefore possible to use one air inlet for winter venti- lation and both air inlets for summer ventilation. -
Page 58: General
DOL 634 CE 14 General 14.1 About SOFTWARE Software version System ID System name Build time CPU MODULE License request code MAC address SDK version Boot loader version MAIN MODULE Type Software version Serial no. Calibrated ADDITIONAL MODULES Modules 1-13... -
Page 59: Troubleshooting Instructions
DOL 634 CE 15 Troubleshooting instructions • Is there 230 V current on terminals A1+ A2 (if not, check installation fuses and fault current relay) • Is the change-over switch of the fan speed controller MAN/AUT set on AUT? • Is the controller set to automatic control? •... - Page 60 DOL 634 CE 15.1.2 Table relating to DOL 12 Temperature Sensor control °C kΩ* °C kΩ* °C kΩ* 82.50 8.08 20.71 5.29 10.72 3.73 76.84 7.96 20.09 5.22 10.45 3.67 70.60 7.83 19.48 5.15 10.19 3.61 63.97 7.68 18.90 5.07 9.94...
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Page 61: Technical Data
DOL 634 CE 16 Technical data Electrical V AC Rated voltage 115*, 200* and 230/240 (*not speed controller) V AC Operating voltage 103.5-264 Frequency 50/60 Effect Max. current consumption Main module Configurable main module. Number 0-10 V: -11 inputs and 2 outputs – or - 9 inputs and 4 outputs –... -
Page 62: Dimensioned Sketch
DOL 634 CE Network interface 2 x 10/100 BASE+TX RJ 45 2 x USB 2.0 A type Accessories Speed control (output) Motor load max. 6.8 A 230-240 V AC/min. 150 W. Environment °C (°F) -10 to +45 (+14 to 113) Operating temperature °C (°F) -25 to +60 (-13 to +140) -
Page 63: Functionality
DOL 634 CE 17 Functionality DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Ventilation mode Tunnel Tunnel-Plus Combi-Tunnel (tunnel + side) Natural Natural feature can be purchased sepa- rately Ventilation and temperature Inside temperature sensor Outside temperature sensor... - Page 64 DOL 634 CE DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Central exhaust control (duct pressure con- trol) Dynamic pressure control for central ex- haust duct X ** Extra ventilation (**CT-variant in side- mode) CO2 minimum ventilation control...
- Page 65 DOL 634 CE DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small - feed mixing - number of feed components DOL 9940: - weigher shared by two houses - feed mixing - number of feed components Electronic silo weigher...
- Page 66 DOL 634 CE DOL 634 DOL 635 System software Basic Nat. Prod Prod Large Small Curve control (temp., humidity, floor heat, min. vent, max. vent.) History curves Ventilation boost (Staff comfort) In-between function (soaking/washing/dry- ing/disinfection) Delivery function User defined page views...
- Page 68 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...
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