Skov DOL 534 Circuit Diagrams And Cable Plans

Skov DOL 534 Circuit Diagrams And Cable Plans

Climate controller
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DOL 534 • DOL 539
Climate Controller
Circuit Diagrams and Cable Plans
English For other language variants of this document we refer to:
Español Para otras variantes del idioma de este documento, visite:
Français Pour les versions dans d'autres langues de ce document veuillez consulter:
http://docs.skov.com/1017
611861 • 2021-03-26
Software version 7.3

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  • Page 1 DOL 534 • DOL 539 Climate Controller Circuit Diagrams and Cable Plans English For other language variants of this document we refer to: Español Para otras variantes del idioma de este documento, visite: Français Pour les versions dans d'autres langues de ce document veuillez consulter: http://docs.skov.com/1017...
  • Page 3 Note • All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of SKOV A/S in each case.
  • Page 4: Table Of Contents

    DOL 534 • DOL 539 1 Product description............................ 7 LPV (Low Power Ventilation) .................... 7 Tunnel ............................ 8 Combi-Tunnel.......................... 9 Tunnel-Plus .......................... 9 2 Mounting guide............................. 10 Mounting of controller together with emergency opening .......... 10 Mounting of house controller .................... 10 Mounting of auxiliary contactor .....................
  • Page 5 DOL 534 • DOL 539 5 Circuit diagrams ............................ 34 General information about circuit diagrams .................  34 5.1.1 Color code.......................... 34 5.1.2 Power supply isolator.........................  34 5.1.3 Letter Code .......................... 34 5.1.4 Example of connection.......................  35 5.1.5 Connection of DC supplied coil.................... 36 5.1.6...
  • Page 6 DOL 534 • DOL 539 5.11 Door opening using DA 175 .................... 60 5.12 Room/Floor heating .........................  61 5.12.1 0-10V analog 230V with slave relay...................  61 5.12.2 Relay heat ON/OFF ........................ 61 5.12.3 Heating 24V .......................... 62 5.12.4 Floor heating unit 0-10 V...................... 62 5.12.5...
  • Page 7: Product Description

    DOL 534 • DOL 539 1 Product description This document contains a collection of cable plans and circuit diagrams to be used for installing a controller in any livestock house. The document may therefore contain sections that are not applicable to the livestock house in question.
  • Page 8: Tunnel

    DOL 534 • DOL 539 1.2 Tunnel FarmOnline Explorer Humidity sensor Temperature sensor Aux. sensor Outside humidity sensor Outside temperature sensor Pressure sensor Tunnel cooling sensor Temperature sensor Alarm Tunnel mode Stand-alone Solenoid valve Blow heater Step 1 Step 2...
  • Page 9: Combi-Tunnel

    DOL 534 • DOL 539 1.3 Combi-Tunnel FarmOnline Explorer Humidity sensor Temperature sensor Temperature sensor Outside humidity sensor Tunnel cooling sensor Aux. sensor Outside temperature sensor Pressure sensor Rack & Pinion Alarm High pressure cooling in tunnel inlet Front and Rear...
  • Page 10: Mounting Guide

    DOL 534 • DOL 539 2 Mounting guide 2.1 Mounting of controller together with emergency opening Controller Emergency opening 2.2 Mounting of house controller 1. Place the controller with the display (A) at eye level for the daily user 2. Remember free space around the cabinet: •...
  • Page 11: Mounting Of Auxiliary Contactor

    DOL 534 • DOL 539 2.3 Mounting of auxiliary contactor Contactor or auxiliary relay must not be installed in the controller. The contactors cause electrical disturbance which can make the controller reset/restart. Mount the contactors in an external box next to the controller.
  • Page 12: Mounting Of Extra 24 V Power Supply

    DOL 534 • DOL 539 2.4 Mounting of extra 24 V power supply 2.4.1 Power supply 24 V, 2.1 A in box The extra power supply (A) is mounted at the side or close to the controller. 2.4.2 Power supply 24 V, 2.1 A, printed circuit board The extra power supply (B) (power supply 24 V 2.1 A, printed circuit board) can be mounted in a pre-existing...
  • Page 13: Mounting Of Climate Sensors

    DOL 534 • DOL 539 2.6 Mounting of climate sensors • Never use a plug on the DOL 12 temperature sensor as a bad connection here could have disas- trous results. • Never use shrink-on sleeves when splicing wires inside the livestock house. Use a contact box.
  • Page 14: Installation Guide

    DOL 534 • DOL 539 3 Installation guide 3.1 Electrical connection Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali- fied personnel in compliance with the applicable national and international standard EN 60204-1 and any other EU standards that are applicable in Europe.
  • Page 15: Connection Of Extra 24 V Power Supply

    DOL 534 • DOL 539 3.1.4 Connection of extra 24 V power supply Internal power supply (A) may only be used to supply factory-installed modules. In case of a greater power consumption than 0.8 A from the loop module (B), an extra power supply (C) must be used and possibly (D).
  • Page 16: Connection Of Seven Or More I/O Modules

    DOL 534 • DOL 539 3.1.5 Connection of seven or more I/O modules A maximum of 10 I/O modules may be connected, of which 2 can be weighing modules. When 7 or more I/O modules/weighing modules are connected, the flat cable is supplemented by two wires (D) with a minimum of 1.0 mm...
  • Page 17: Connection Via The Installation Menu Of The Controller

    DOL 534 • DOL 539 3.2 Connection via the installation menu of the controller The connection terminals in the controller are all-purpose, allowing different components to be connected to the individual terminals. The circuit diagrams in this document should therefore be considered examples only.
  • Page 18: Setup Of Modules

    DOL 534 • DOL 539 3.4 Setup of modules Carry out setup of main module and selection of I/O modules according to the requirements of the house controller in the Technical | Installation | Run installation Manual in- menu. stallation...
  • Page 19: Printing The Installation Setup Via The Pc Simulator

    DOL 534 • DOL 539 3.6 Printing the Installation Setup via the PC simulator The software for the house controller is also available as a simulator variant for installation on a PC. Once the installation menu has been set up using the PC simulator and the user has been into Show connec- , the setup can be saved as a file separated by a semicolon on the PC.
  • Page 20: Setting Can Address

    DOL 534 • DOL 539 3.7 Setting CAN address Each I/O module must have a specific CAN address so that the controller can communicate with it. The address of the individual module corresponds to the address in the controller’s Technical | Installation | Manual installation | Additional I/O modules menu.
  • Page 21: Setting Can Termination Jumpers

    DOL 534 • DOL 539 3.8 Setting CAN termination jumpers The modules are controlled via CAN bus communication. To obtain a safe communication between the mod- ules, it is important that the CAN termination jumpers are set correctly. The jumper must be ON on the module where communication ends.
  • Page 22: Setting Can Protocol Jumper

    DOL 534 • DOL 539 3.9 Setting CAN protocol jumper CAN protocol jumpers are factory-set to CANopen. Circuit Diagrams and Cable Plans...
  • Page 23: Basic Cable Plans

    DOL 534 • DOL 539 4 Basic cable plans 1. Of the three basic cable plans, select the one that is suitable for the system’s emergency opening. 2. Select cables for the remaining components based on the other cable plans.
  • Page 24: Winch Motors

    DOL 534 • DOL 539 4.4 Winch motors DA 74CV 24 V stepless For larger systems, see cable plan for MultiStep DA 74CV 24 V ON/OFF DA 75A 24 V stepless DA 75A 230 V stepless DA 174 24 V stepless...
  • Page 25: Cable Dimensions For 24V Dc Depending On Length

    DOL 534 • DOL 539 4.5 Cable dimensions for 24V DC depending on length Cable dimensions for DA 74 24V DC Cross sec- Length tion 1.5 mm 0 - 100 m 2.5 mm 101 - 200 m 4.0 mm 201 - 300 m...
  • Page 26: Multistep (With Internal Fan Speed Controller)

    DOL 534 • DOL 539 4.6 MultiStep (with internal fan speed controller) Supply voltage for fans is divided into DA 74CV stepless 1 DA 74CV stepless 2 several groups depending on how many there are and the power consumption. NOTE: Number of conductors depends on type of fan.
  • Page 27: Dynamic Multistep (With Lpc)

    DOL 534 • DOL 539 4.8 Dynamic MultiStep (with LPC) Supply voltage for fans is divided into DA 74CV stepless 1 DA 74CV stepless 2 several groups depending on how many there are and the power consumption. NOTE: Number of conductors depends on type of fan.
  • Page 28: One-Phase Fans

    DOL 534 • DOL 539 4.10 One-phase fans Supply voltage for fans is divided into several groups depending on how many there are and the power consumption. Controller Circuit Diagrams and Cable Plans...
  • Page 29: Bf 50 Wall Fan

    DOL 534 • DOL 539 4.11 BF 50 wall fan Wiring box Controller 1x230V BF 50 LPC ON/OFF 3x230V or 3x400V 1x230V 3x230V or 3x400V BF 50 LPC VAR 1x230V 3x230V 1x230V 3x400V 3x230V or 3x400V BF 50 ON/OFF EL...
  • Page 30: 1700 Wall Fan

    DOL 534 • DOL 539 4.12 DA 1700 wall fan Wiring box Controller DA 1700 LPC 1x230 V DA 1700 LPC 3x230 V DA 1700 LPC 3x400 V DA 1700 3x230 V DA 1700 3x400 V Circuit Diagrams and Cable Plans...
  • Page 31: 1700 Lpc Multistep

    DOL 534 • DOL 539 4.13 DA 1700 LPC MultiStep Wiring box Controller 4.14 DA 1700 ON/OFF wall fan MultiStep Wiring box Controller Circuit Diagrams and Cable Plans...
  • Page 32: Fan Speed Controller, Door Opening, Heating, Cooling And Stir Fan

    DOL 534 • DOL 539 4.15 Fan speed controller, door opening, heating, cooling and stir fan Internal speed controller Max. 6.8 A DOL 38 DOL 31 max. 16A Door opening / door opening DA 175 Room heating 0-10V Circulation pump...
  • Page 33: Sensors, Water Meter, 24-Hour Clock, Light And Energy Meter

    DOL 534 • DOL 539 4.16 Sensors, water meter, 24-hour clock, light and energy meter DOL 12 temperature sensor DOL 10 temperature sensor DOL 114 temperature and humidity sensor DOL 53 NH3 sensor DOL 19 CO2 sensor Dynamic Air sensor...
  • Page 34: Circuit Diagrams

    DOL 534 • DOL 539 5 Circuit diagrams 5.1 General information about circuit diagrams Symbols are pursuant to the IEC/EN 60617 standard. The classification of the symbols ("letter codes") on the symbols is pursuant to the IEC/EN 81346-2 standard. Reference designations are in accordance with IEC/EN 81346-1:2001 structuring principles and reference des- ignations.
  • Page 35: Example Of Connection

    DOL 534 • DOL 539 5.1.4 Example of connection Example: Connection of a DA74CV winch motor to controller K1 -K1.1 Terminal number -K1.2 in controller -K1.3 -K1.4 -K1.5 -K1.6 Power supply from emergency opening Power supply from controller: +24V DC from terminal +24V max 0.8A on K1.6...
  • Page 36: Connection Of Dc Supplied Coil

    DOL 534 • DOL 539 5.1.5 Connection of DC supplied coil In order to protect the relays in the house controller, a protective diode must always be mounted in a connected product if a DC supplied coil such as a relay, contactor, solenoid coil, solenoid valve or similar is activated.
  • Page 37: Overview Of Connection Terminals

    DOL 534 • DOL 539 5.1.6 Overview of connection terminals 5.1.6.1 Power supply (-K1.1) 5.1.6.2 Main module (-K1.2) 5.1.6.3 I/O module (-K1.3) 5.1.6.4 Triac module (-K1.4) 5.1.6.5 Loop modules (-K1.5) and (-K1.6) Circuit Diagrams and Cable Plans...
  • Page 38: Supply Voltage For I/O Module /Main Module

    DOL 534 • DOL 539 5.2 Supply voltage for I/O module /main module Alarm light Power supply 1x230 V+ PE 5.3 Alarm For cable plans, see sections Systems without emergency opening [} 23] and Systems with ON/OFF emergency opening [} 23] Example of terminal number...
  • Page 39: Emergency Opening

    DOL 534 • DOL 539 5.4 Emergency opening 5.4.1 ON/OFF - medium and large For cable plan, see section Systems with ON/OFF emergency opening [} 23], see also the Technical Manual for emergency opening. Emergency opening Medium/Large 5.4.2 ON/OFF - medium and large - parallel...
  • Page 40: Temperature Controlled - Medium And Large

    DOL 534 • DOL 539 5.4.3 Temperature controlled - medium and large For cable plan, see section Systems with temperature-controlled emergency opening [} 23], see also the Tech- nical Manual for emergency opening. Emergency opening Medium/Large 5.4.4 Emergency opening with Mini-UPS Also see the Technical User Guide for Mini-UPS.
  • Page 41: Air Circulator

    DOL 534 • DOL 539 5.5 Air circulator 5.5.1 One-phase / Three-phase For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number Example of terminal number For correct connection For correct connection...
  • Page 42: Chill Unit

    DOL 534 • DOL 539 5.5.3 Chill Unit Example of terminal number For correct connection see the setup menu Show connections in the controller Fan speed controller Chill unit 5.6 Wall fan 5.6.1 BF 50 LPC ON/OFF For cable plan, see the section BF 50 wall fan [} 29] or see the Technical User Guide for BF 50. Analog signal default 10-0V.
  • Page 43: Bf 50 Lpc Var

    DOL 534 • DOL 539 5.6.2 BF 50 LPC VAR For cable plan, see the section BF 50 wall fan [} 29] or see the Technical User Guide for BF 50. Analog signal default 10-0V. Example of terminal number For correct connection...
  • Page 44: Bf 50 On/Off Air

    DOL 534 • DOL 539 5.6.4 BF 50 ON/OFF AIR For cable plan, see the section BF 50 wall fan [} 29] or see the Technical User Guide for BF 50. Example of terminal number For correct connection see the setup menu...
  • Page 45: 1700 Lpc 3X400 V Or 3X230 V

    DOL 534 • DOL 539 5.6.6 DA 1700 LPC 3x400 V or 3x230 V For cable plan, see section DA 1700 wall fan [} 30] orDA 1700 LPC MultiStep [} 31]. Analogue signal default 10-0 V. Example of terminal number For correct connection...
  • Page 46: Fan Speed Controller

    DOL 534 • DOL 539 5.7 Fan speed controller 5.7.1 Internal fan speed controller, two parallel fans For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection...
  • Page 47: Frequency Converter

    DOL 534 • DOL 539 5.7.3 Frequency converter For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32]. Analogue signal default 0-10 V. Example of terminal number For correct connection see the setup menu...
  • Page 48: Lpc Motor Controller

    DOL 534 • DOL 539 5.7.5 LPC motor controller For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32]. Analogue signal default 10-0 V. Example of terminal number For correct connection see the setup menu...
  • Page 49: Lpc / Da 74Cv Stepless / Dynamic Multistep

    DOL 534 • DOL 539 5.7.7 LPC / DA 74CV stepless / Dynamic MultiStep For cable plan, see section Dynamic MultiStep (with LPC) [} 27]. Analogue signal default 10-0 V. Example of terminal number For correct connection see the setup menu...
  • Page 50: Winch Motors, All Positions

    DOL 534 • DOL 539 5.8 Winch motors, all positions 5.8.1 DA 74CO ON/OFF For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu Show connections in the controller Winch motor ON/OFF 5.8.2 DA 74CV / BC stepless...
  • Page 51: 75A On/Off 24 V

    DOL 534 • DOL 539 5.8.3 DA 75A ON/OFF 24 V For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu show connections in the controller Winch motor ON/OFF 24V 5.8.4 DA 75A stepless 24 V For cable plan, see section Winch motors [} 24]...
  • Page 52: 75A Stepless 230 V Without Potentiometer

    DOL 534 • DOL 539 5.8.5 DA 75A stepless 230 V without potentiometer For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu Show connections in the controller Winch motor stepless 230V 5.8.6 DA 75A stepless 230 V...
  • Page 53: Connection Of Two Or Several Da 75A 230 V

    DOL 534 • DOL 539 5.8.7 Connection of two or several DA 75A 230 V For cable plan, see section Winch motors [} 24] Circuit Diagrams and Cable Plans...
  • Page 54: 174 Stepless 24 V

    DOL 534 • DOL 539 5.8.8 DA 174 stepless 24 V For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu Show connections in the controller Winch motor stepless 24 V 5.8.9 DA 175 ON/OFF 24 V...
  • Page 55: 175 Stepless 24 V

    DOL 534 • DOL 539 5.8.10 DA 175 stepless 24 V For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu show connections in the controller Winch motor stepless 24 V 5.8.11 DA 175 ON/OFF 230 V...
  • Page 56: 175 230 V Stepless

    DOL 534 • DOL 539 5.8.12 DA 175 230 V stepless For cable plan, see section Winch motors [} 24] Example of terminal number For correct connection see the setup menu Show connections in the controller Winch motor stepless 230V Circuit Diagrams and Cable Plans...
  • Page 57: Multistep, Freerange (Houses With Pop Holes)

    DOL 534 • DOL 539 5.9 MultiStep, FreeRange (houses with pop holes) With stop relay when FreeRange ventilation is used. 5.9.1 Air outlet DA 74CO ON/OFF fan / stop relay For cable plan, see section Winch motors [} 24] Example of terminal number...
  • Page 58: Air Outlet With Several Fans / Stop Relays

    DOL 534 • DOL 539 5.9.2 Air outlet with several fans / stop relays With stop relay when FreeRange ventilation is used. Fans are distributed on phases L1, L2, L3. For cable plan, see section Winch motors [} 24] Example of terminal number...
  • Page 59: Pop Holes Detection

    DOL 534 • DOL 539 5.9.3 Pop holes detection When FreeRange without pop-hole control is selected, it is necessary to know when the pop-holes are open for the purpose of regulating the climate. Only if pull-down displayed in ‘Show connections’...
  • Page 60: Door Opening Using Da 175

    DOL 534 • DOL 539 5.11 Door opening using DA 175 For cable plan, see the section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu Show connection in controller...
  • Page 61: Room/Floor Heating

    DOL 534 • DOL 539 5.12 Room/Floor heating 5.12.1 0-10V analog 230V with slave relay For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu...
  • Page 62: Heating 24V

    DOL 534 • DOL 539 5.12.3 Heating 24V For cable plan, see the section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu show connections in the controller...
  • Page 63: Acu Blow Heater / Air Circulator 24 V

    DOL 534 • DOL 539 5.12.5 ACU Blow heater / air circulator 24 V For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu...
  • Page 64: Ibh Blow Heater

    DOL 534 • DOL 539 5.12.7 IBH Blow heater For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Indirect blow heater Indirect blow heater Alarm signal 230 V Alarm signal 230 V Air circulator Heating 5.13 Sensors...
  • Page 65: Dol 114 Temperature / Humidity Sensor

    DOL 534 • DOL 539 5.13.2 DOL 114 temperature / humidity sensor For cable plan, see the section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Example of terminal number For correct connection see the setup menu Show connection in controller Temperature / humidity sensor 5.13.3 DOL 53 NH3 ammonia sensor...
  • Page 66: Dol 19 Co2 Sensor

    DOL 534 • DOL 539 5.13.4 DOL 19 CO2 sensor For cable plan, see the section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Example of terminal number For correct connection see the setup menu Show connection in controller CO2 sensor 5.13.5 Sub-pressure gauge...
  • Page 67: Current Sensor

    DOL 534 • DOL 539 5.13.6 Current sensor For cable plan, see the section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Example of terminal number For correct connection see the setup menu Show connection in controller Current sensor 5.13.7 Dynamic Air sensor...
  • Page 68: Auxiliary Sensor

    DOL 534 • DOL 539 5.13.8 Auxiliary sensor For cable plan, see section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Auxiliary sensor 5.13.9 DOL 58 weather station For cable plan, see the section Sensors, water meter, 24-hour clock, light and energy meter [} 33]...
  • Page 69: Cooling

    DOL 534 • DOL 539 5.14 Cooling 5.14.1 Humidification / Soaking For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu show connections in the controller Solenoid valve 5.14.2 High-pressure pump 1x230V / 3x230V...
  • Page 70: High-Pressure Cooling Pump 3X400V

    DOL 534 • DOL 539 5.14.3 High-pressure cooling pump 3x400V For cable plan, see section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu Show connections in the controller Pump 5.14.4 Tunnel cooling 1x230V / 3x230V...
  • Page 71: Tunnel Cooling 0-10V

    DOL 534 • DOL 539 5.14.5 Tunnel cooling 0-10V For cable plan, see the section Fan speed controller, door opening, heating, cooling and stir fan [} 32] Example of terminal number For correct connection see the setup menu Show connection in controller...
  • Page 72: 24-Hour Clock/Interval Timers

    DOL 534 • DOL 539 5.16 24-hour clock/Interval timers For cable plan, see section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Example of terminal number For correct connection see the setup menu Show connection in controller Circuit Diagrams and Cable Plans...
  • Page 73: Catching Function Key / Press

    DOL 534 • DOL 539 5.17 Catching function key / press For cable plan, see section Sensors, water meter, 24-hour clock, light and energy meter [} 33] Example of terminal number For correct connection see the setup menu Show connection in house controller...
  • Page 74: Connection To Equal Pressure System

    DOL 534 • DOL 539 5.19 Connection to equal pressure system A distinction is made between two types of equal pressure system: • MultiStep air outlet: The swivel shutters are controlled by the MultiStep principle and open alternately. • Stepless air outlet: The swivel shutters open no matter what.
  • Page 75: Multistep

    DOL 534 • DOL 539 5.19.1 MultiStep Recirculation Recirculation fans are connected to external fan speed controller DOL 31 or internal fan speed controllers. See diagram in section DOL 31 fan speed controller [} 46]. See diagrams in section Internal fan speed controller, two parallel fans [} 46].
  • Page 76 SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev Tel. +45 72 17 55 55 • www.skov.com • E-mail: skov@skov.dk...

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