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Summary of Contents for Body Solid POWERLINE PPR500
- Page 1 PPR500 POWER RACK Owner’s Manual WWW.BODYSOLID.COM V PPR500-092018...
- Page 2 #DWRULE-4 WARNING Safety and Maintenance of Cables IMPORTANT: Cables are wear items. It is your responsibility to prevent unexpected breakage.
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Page 3: Table Of Contents
PPR500 TABLE OF CONTENTS • SAFETY INSTRUCTIONS....... PAGE 4 • PREPARATION........PAGE 5 • PART/HARDWARE LIST......PAGE 6 • HARDWARE ILLUSTRATION....PAGE 7 • ASSEMBLY INSTRUCTIONS....PAGE 8 • EXPLODED VIEW........PAGE 15 • CONTACT PAGE........PAGE 16... -
Page 4: Safety Instructions
PPR500 SAFETY INSTRUCTIONS The PPR500 is designed for your enjoyment. By When using exercise equipment, following these precautions and using common sense, you should always take basic you will have many safe and pleasurable hours of precautions including the healthful exercise with your Powerline Half Rack. following: After assembly, you should check all functions to • Read all instructions before using the PPR500. These ensure correct operation. If you experience problems, instructions are written to ensure your safety and to protect the unit. first recheck the assembly instructions to locate any possible errors made during assembly. If you are • Do not remove any safety labels from the unable to correct the problem, call the dealer from machine. • Do not allow children on or near the equipment. whom you purchased the machine or call 1-800-556- 3113 for the dealer nearest you. • Use the equipment only for its intended purpose as described in this guide. Do not use accessory attachments that are not recommended by the Obtaining Service manufacturer. Such attachments might cause serious Please use this Owner’s Manual to make sure that... -
Page 5: Preparation
PPR500 PREPARATION Required tools Assembly Tips The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step. the PPR500 include but are not limit to: While you may be able to assemble the PPR500 using the • Standard Wrench Set illustrations only, important safety notes and other tips may be included in the text. • Metric Wrench Set Some pieces may have extra holes that you will not use. Use • Adjustable Wrench only those holes indicated in the instructions and illustrations. • Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper alignment and adjustment is critical. While tightening the nuts and bolts, be sure to leave Installation Requirements room for adjustments. Follow these installation requirements when assembling the PPR500: NOTE: The bottles that are marked “Poison” is your touch up paint. Keep away from children. Set up the PPR500 on a solid, flat surface. A smooth, flat surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t assemble the PPR500 by yourself then do Provide ample space around the machine. Open space not attempt to do so as this could result in around the machine allows for easier access. injury. Review the Installation Requirements before proceeding with the following steps. For aesthetic purposes, insert all bolts in the same direction unless specified (in text or illustrations) to do otherwise. -
Page 6: Part/Hardware List
PPR500 PART LIST Part # DESCRIPTION BASE FRAME UPRIGHT STEEL BRACKET FOOT PLATE CHIN UP BAR REAR BASE FRAME SHORT STEEL BRACKET LONG STEEL BRACKET RIGHT J CUP LEFT J CUP LEFT SPOTTER ARM RIGHT SPOTTER ARM STEEL PLATE M12x80mm HEX HEAD BOLT M12x75mm HEX HEAD BOLT M6X10mm FLAT HEAD CAP SCREW M12 WASHER... -
Page 7: Hardware Illustration
PPR500 HARDWARE ILLUSTRATION Part #1 M12x80mm hex head bolt QTY . 16 Part #2 M12x75mm hex head bolt QTY. 4 Part #2 M6X10mm FLAT HEAD CAP SCREW QTY. 14 Part #4 M12 WASHER QTY. 40 Part #5 M12 NYLON LOCKNUT QTY. -
Page 8: Assembly Instructions
PPR500 STEP 1 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten. 1A. - Page 9 PPR500 STEP 1 above shows step 1 assembled and completed UNLESS OTHERWISE SPECIFIED: <COMPANY N NAME DATE DRAWN DIMENSIONS ARE IN INCHES TOLERANCES: TITLE: CHECKED FRACTIONAL ANGULAR: MACH BEND ENG APPR. TWO PLACE DECIMAL THREE PLACE DECIMAL MFG APPR. Q.A. INTERPRET GEOMETRIC TOLERANCING PER:...
- Page 10 PPR500 STEP 2 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: finger tighten all hardware FIRST in this step. wrench tighten all hardware at the END of step 2C. some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten.
- Page 11 PPR500 STEP 2 above shows step 2 assembled and completed UNLESS OTHERWISE SPECIFIED: <COMPANY NAME> NAME DATE DRAWN DIMENSIONS ARE IN INCHES TOLERANCES: TITLE: CHECKED FRACTIONAL ANGULAR: MACH BEND ENG APPR. TWO PLACE DECIMAL THREE PLACE DECIMAL MFG APPR. Q.A. INTERPRET GEOMETRIC TOLERANCING PER: COMMENTS:...
- Page 12 PPR500 STEP 3 BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED. NOTE: some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten. Adjustable J Cups and Spotter Arms 4A.
- Page 13 PPR500 STEP 3 above shows step 4 assembled and completed...
- Page 14 PPR500 NOTE...
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Page 15: Exploded View
PPR500 EXPLODED VIEW... -
Page 16: Contact Page
PPR500 please write your serial number in the boxes below 014770-��-��-����-���� S/N # 1900 S. Des Plaines Ave. Forest Park, IL 60130 Phone:(708)427-3555 Fax:(708)427-3556 Hours: M-F 8:30 - 5:00 CST...
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