Related Manuals for probst HVZ-uni
Summary of Contents for probst HVZ-uni
- Page 1 Hydraulic Installation Clamp HVZ-uni Hydraulic Installation Clamp HVZ-uni Order-No.: Serial-No.: 51400017 Translation of original operating instructions...
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Page 2: Table Of Contents
Contents 18/06/12 HVZ-uni 2 / 36 Contents Contents ..................... 2 Declaration of Conformity ................4 General ....................... 6 Authorized use ....................6 Survey and construction .................. 7 Technical data ....................7 Safety symbols ....................8 Definition skilled worker / specialist ..............8 Safety Marking .................... - Page 3 Maintenance ....................32 Trouble shooting ................... 34 8.2.1 Disturbing noise when opening and closing the main clamp ......34 Repairs ......................34 Safety procedures ..................35 Hints to the identification plate ..............36 Hints to the renting/leasing of PROBST devices..........36...
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Page 4: Declaration Of Conformity
HVZ-uni Hersteller: PROBST GREIFTECHNIK VERLEGESYSTEME Manufacturer: Gottlieb-Daimlerstraße 6 Fabricant: 71729 Erdmannhausen Costruttore: Probst Greiftechnik Verlegesysteme GmbH Fabricante: info@probst-gmbh.de www.probst-gmbh.de Einschlägige Bestimmungen, denen die Maschine entspricht: 2006/42/EG (Maschinenrichtlinie) Complies with the following provisions applying to it: EC-machinery directive 2006/42/EG Spécifications respective qui sont conformes à la machine: Idée directrice ECdokumne 2006/42/EG... - Page 5 Distanza minima al fine di evitare contusioni di parti del corpo. Distancia mínima con el fin de evitar contusiones en cualquier parte del cuerpo. Authorized person for EC-dokumentation: Name: J. Holderied Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen Signature: Erdmannhausen, 18.06.2012................(M. Probst, Managing director)
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Page 6: General
To operate the hydraulic installation clamp 2 separate hydraulic circuits are required on the carrier. ● With the device (HVZ-uni) it is possible to handle one layer of pavers. Do not exceed the carrying capacity and the max. width of the device HVZ-uni. -
Page 7: Survey And Construction
General 18/06/12 HVZ-uni 7 / 36 3.2 Survey and construction Hydraulic cylinder Suspension Main clamping direction Angle chains Setting F SettingV Setting H Operator handle Side clamping direction Setting P Setting G Facing bedding Setting K sand – main clamping... -
Page 8: Safety Symbols
General 18/06/12 HVZ-uni 8 / 36 3.4 Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Danger Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result. -
Page 9: Safety
Safety 18/06/12 HVZ-uni 9 / 36 Safety 4.1 Personal safety requirements ● Only qualified, authorized certificated ● Each operator must have read and understood the operating instructions. personal is allowed to operate the device !111 and all devices which are connected ●... -
Page 10: Hydraulic
Safety 18/06/12 HVZ-uni 10 / 36 4.4.2 Hydraulic ● Check all hydraulic hoses and connection for ● The hydraulic hoses must be free of breaks and tightness. Only experts are allowed to replace abrasion. Take care that there are no outstanding faulty parts ( depressurized) edges, where the hoses could kook in. -
Page 11: Check On The Gripping Quality Of Certain Layers Of Paving Stones
Safety 18/06/12 HVZ-uni 11 / 36 4.5.3 Check on the gripping quality of certain layers of paving stones For the secure function of the device the gripping quality of certain layers of paving stones has to be checked as follows:... -
Page 12: Installation
5.2 Hydraulical connection Two separate hydraulic circuit are required to The hydraulic tubes are connected to the valve block. connect the HVZ-uni to the equipment used to The max. pressure for both hydraulic circuits is 200 operate the HVZ-uni (excavator, wheelloader,eg). -
Page 13: Adjustments
Optimal efficiency is achieved only Attention: when the operator understands and Take care that nobody is in the operating area of the HVZ-uni follows the necessary easy during operations of the hydraulic functions. It is not allowed to adjustments required for various types do adjustments while there are hydraulic activities. -
Page 14: Settings Of The Hvz Uni
Adjustments 18/06/12 HVZ-uni 14 / 36 6.2 Settings of the HVZ uni The HVZ-uni has the following basic settings: Height of the operator handle Opening width side clamp direction Position cylinder retaining pin, main clamp direction facing bedding sand Positionadjustment... - Page 15 Adjustments 18/06/12 HVZ-uni 15 / 36 Position of both angling chains Gripping depth laying side Position central two- chain suspension Hydraulic closing pressure main clamp direction Height adjustment rollers Position cylinder retaining pin, Main clamp direction laying- side Position adjusting...
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Page 16: Settings Of The Main Gripping Direction
6.2.1 Settings of the main gripping direction The gripping direction, activated from the single hydraulic cylinder, holding the paver layer with the steel lamellas is called main gripping direction. The following diagram is attached to the HVZ-uni. Opening width Adjustments... - Page 17 Adjustments 18/06/12 HVZ-uni 17 / 36 On the diagram the setup positions are marked as follows: ● Setting A: Position cylinder retaining pin, main gripping direction laying-side ● Setting B: Position cylinder retaining pin, main gripping direction planum-side ● Setting C: Position central two-chain suspension ●...
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Page 18: Adjusting The Gripping Depth
Adjustments 18/06/12 HVZ-uni 18 / 36 Setting E ● Similar setting for the centering chain E (when the setting is done, both centering chains, D and E should be almost tight but still hanging through a little bit). ● Attention: If the centering chains are not set correctly, it can happen that the chains are overstressed when the main clamp is opened completely. -
Page 19: Gripper Length Main Gripping Direction
Adjustments 18/06/12 HVZ-uni 19 / 36 6.2.3 Gripper length main gripping direction Setting of the steel-lamellas ● The steel-lamellas should not stitch out sideways over the contur of the laying cluster, because they could hit the already laid blocks when laying a new cluster into an edge. -
Page 20: Hvz-Uni V7
Adjustments 18/06/12 HVZ-uni 20 / 36 Settings of the gripper M ● The main gripper holders are 1200 mm long and they are mounted in the middle of the main gripping direction. If the length of a laying cluster is for example... -
Page 21: Adjustment Side Gripping Direction
Adjustments 18/06/12 HVZ-uni 21 / 36 Setting of the steel-lamellas L ● The steel-lamellas should not stitch out sideways over the contur of the laying cluster, because they could hit the already laid blocks when laying a new cluster into an edge. - Page 22 Open side clamping completely. Opening width side gripping ● The HVZ-uni with its powerful side clamping action, is capable to shift direction P (with shifting of not dentated layers of pavers which are palletized in cross bond into the laying cluster into the running bond.
- Page 23 Adjustments 18/06/12 HVZ-uni 23 / 36 Direction of main gripping Setting positioning adapter R ● The distance between the head of the adapter and the C-profile is usually half the length of one block, when half bond is required. ●...
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Page 24: First Gripping Trial
24 / 36 First gripping trial ● Position the HVZ-uni with completely opened side and main clamp on top of the layer of pavers. The steel-lamellas on the laying side main gripper, should touch the pavers. ● Close side clamp slowly until the heads of the positioning adapters are about 1 cm away from touching the pavers sideways. - Page 25 ● Lift up HVZ-uni slowly. ● If the gripped layer bends down in the middle too much, stop the first gripping trial.
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Page 26: Height Adjustment Of The Rollers (K)
When the lever of the hydraulic valve is positioned to “main clamp closing”, automatically first the hydraulic cylinder of the pushing off device ADV is pushed out, the HVZ-uni is now ready to be positioned on top of a paver layer. -
Page 27: Operating
Make yourself familiar with the functions of the joystick (on the right hand-side at the drivers seat). Impress yourself, that the forward movement of the joystick opens the main stress. In order not to activate these function of the joystick, while the HVZ-uni is lifted up with the gripped DANGER OF ACCIDENTS! stone layer and so the layer falls down. -
Page 28: Indications For Concrete Paver Installation, Complying With The Standards
Operating 18/06/12 HVZ-uni 28 / 36 Indications for concrete paver installation, complying with the standards ● It is assumed that the concrete paving stone installation units (layers of pavers), which are to be laid, comply with the requirements allowing a uniform laying pattern, complying with the standards. -
Page 29: Operating Procedure Of Laying Cycle
He must ensure, that in the danger zone are either persons nor objects ● Lifting up the HVZ-uni by means of the support frame till the clamp is hanging free. ● Open the main clamp and the side clamp of the HVZ uni. -
Page 30: General Hints For Laying According To Standards
Operating 18/06/12 HVZ-uni 30 / 36 HINT: If the packages are bad or instable, usually caused by bad pallets, paving stones at the side rows could fall over or fall down while shifting the paving layer direct on the package. In this case lift the paving layer without shifting, set it down on a suitable ground and shift it there. -
Page 31: General Laying-Hints
Operating 18/06/12 HVZ-uni 31 / 36 General laying-hints: ● To optimize the high degree of mechanization in the mechanical paver laying it is necessary t optimize the boundary conditions. Because the laying process consists in majority of transportation and the process of paving is the smaller part it is evident to optimize the transportation on the building ground. -
Page 32: Maintenance And Care
Maintenance and care 18/06/12 HVZ-uni 32 / 36 Maintenance and care 8.1 Maintenance To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Take care that for all maintenance services the device is completely shut down!! - Page 33 Maintenance and care 18/06/12 HVZ-uni 33 / 36 HYDRAULIC Service interval Maintenance work First inspection after ● Control and tighten all hydraulic thread joints and connection. 25 operating hours (The implementation is only allowed by an expert). After 50 operating hours ●...
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Page 34: Trouble Shooting
Maintenance and care 18/06/12 HVZ-uni 34 / 36 8.2 Trouble shooting 8.2.1 Disturbing noise when opening and closing the main clamp When opening the main clamp: Adjustment with 2 (above) Open lock nut (A) with fixed spanner. Open Allen screw (B) with Allen key one ¼... -
Page 35: Safety Procedures
Maintenance and care 18/06/12 HVZ-uni 35 / 36 8.4 Safety procedures It is the contractors responsibility to ensure that We recommend, that after checking the device is checked by an expert in periods of the device the badge „Safety checked“... -
Page 36: Hints To The Identification Plate
Example: 8.6 Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)! - Page 42 Spare Parts Hydraulic Hoses Hydraulic Installation Clamp HVZ-uni Art.Nr.: 22000322 Art.Nr.: 22000068_ Art.Nr. : 22000082_ Art.Nr.: 22000321_ _Art.Nr.: 22000323 Art.Nr.: 22000328_ _Art.Nr.: 22000320 Datum: 30.07.03 Änderungsdatum: 30.09.03 Name: Holderied...
- Page 49 Inspection by company: Company stamp ……………………………………………………………… Name Signature Company stamp ……………………………………………………………… Name Signature Probst Greiftechnik - Verlegesysteme GmbH Tel.: 0049 / 7144 / 3309-0 e-mail: info@probst-gmbh.de Gottlieb- Daimler-Str. 6 • D-71729 Erdmannhausen Fax: 0049 / 7144 / 3309-50 Internet: www.probst-gmbh.de...
- Page 50 Inspection by company: Company stamp ……………………………………………………………… Name Signature Company stamp ……………………………………………………………… Name Signature Probst Greiftechnik - Verlegesysteme GmbH Tel.: 0049 / 7144 / 3309-0 e-mail: info@probst-gmbh.de Gottlieb- Daimler-Str. 6 • D-71729 Erdmannhausen Fax: 0049 / 7144 / 3309-50 Internet: www.probst-gmbh.de...
- Page 51 Inspection by company: Company stamp ……………………………………………………………… Name Signature Company stamp ……………………………………………………………… Name Signature Probst Greiftechnik - Verlegesysteme GmbH Tel.: 0049 / 7144 / 3309-0 e-mail: info@probst-gmbh.de Gottlieb- Daimler-Str. 6 • D-71729 Erdmannhausen Fax: 0049 / 7144 / 3309-50 Internet: www.probst-gmbh.de...
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