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Summary of Contents for WOERNER GMV-A
- Page 1 Piston pump GMV-A Translation of the original operation manual Version EN 05/2016 Operating manual GMV-A Page 1 of 28 B0803...
- Page 2 This document shall neither be transferred to third parties nor cop- ied. Its content must neither be commercialized nor communicated, if not explicitly allowed. Violating the before mentioned will cause claim for indemnification. All rights reserved. Operating manual GMV-A Page 2 of 28 B0803...
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Page 3: Table Of Contents
Description of function ................... 13 Drive assembly ..................... 13 4.1.1 Solenoid-based drive assembly ................13 4.1.2 Pneumatic drive assembly ..................13 Working mode of the version GMV-A ..............13 Level monitoring F ....................14 Function control 1 ....................14 Safety instructions ....................14 Fundamental ...................... - Page 4 Spare parts list ..................... 23 Accessories ......................24 Return to manufacturer ..................25 Disposal ........................27 Appendix........................27 11.1 Content of the declaration of harmlessness ............27 11.2 Declaration of Conformity ..................28 Operating manual GMV-A Page 4 of 28 B0803...
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Page 5: Important Information On This Operating Manual
1.4 Operating manual 1.4.1 Validity This operating manual fits to the series design of the unit of type GMV-A. If some sections of the operating manual refer to some special versions, then it will be especially pointed to. 1.4.2 Content and purpose... -
Page 6: Site Of Operation
Important! Instructions for use and other useful information that facilitate usage of the product according to its design. Danger! Immediately threatening danger by electric current that may lead to heavy body injuries. Operating manual GMV-A Page 6 of 28 B0803... -
Page 7: Identification
2. Identification 2.1 Product mark and type designation Product of the manufacturer Eugen Woerner GmbH & Co. KG Product type: GMV-A 2.2 Product version Version from the year of production 2015 2.3 Product denomination The identification plate has been attached to the side of the pump case and informs... -
Page 8: Product Description
3. Product description 3.1 Use The unit GMV-A has been exclusively designed for the supply of lubri- cating grease up to the NLGI-class 2. 3.2 Limits of application The range of application of the components has been limited as follows: Temperature range: +10 ... -
Page 9: Use According To Design
3.4 Use according to design The unit must be exclusively used for the supply of lubricating greases (GMV-A) in central lubricating installations, which the following conditions have to be considered for: Observance of the safety instructions and safety rules in this operating manual ... -
Page 10: Dimensions
3.5.2 Dimensions GMV-A/M Level monitoring Magnetic disk GMV-A/P Operating manual GMV-A Page 10 of 28 B0803... -
Page 11: Technical Data
3 ... 6 bar Material Zinced steel Zinced steel Exterior parts and aluminium and aluminium Material Sealings pump Acceleration, max. 2 x g 2 x g GMV-A/M/../A/.. Supply pressure bar Förderdruck [bar] Operating manual GMV-A Page 11 of 28 B0803... -
Page 12: Level Monitoring F
3.5.5 Level monitoring F1 10 … 30 VUC Voltage Amperage max. 100 mA Protection class DIN EN 60529 IP67 Connection Plug connection M8x1, 3-pin Output PNP NC contact Operating manual GMV-A Page 12 of 28 B0803... -
Page 13: Function Control 1
The unit is driven by a pneumatic piston screwed to the pump case. The piston is actuated via a flange-mounted 3/2-directional control valve. This 3/2-directional control valve, in turn, is energised from an external voltage supply. 4.2 Working mode of the version GMV-A The supply pump consists of a piston pump, solenoid or pneumatic drive assembly, and cartridge. -
Page 14: Level Monitoring F
They must be able detecting and eliminating possible danger. For that purpose, knowledge on accident prevention rules, first-aid measures and local rescue equipment is imperative. Technically skilled staff properly instructed on the product is allowed to carry- out inspection, service and maintenance only. Operating manual GMV-A Page 14 of 28 B0803... -
Page 15: Safety Devices
Referring to experience, improper use may include, for example: Supply of highly flammable or explosive media. Supply of media, which are able reacting with materials the unit has been made of. Supply of foodstuff. Operating manual GMV-A Page 15 of 28 B0803... -
Page 16: General Safety Regulations And Duties
If damage to persons, equipment, environment and assets occurs due to ignoring this operat- ing manual regardless if intentionally or unintentionally, WOERNER shall not be held respon- sible. No claim for warranty will be accepted. This is also true for any consequential damage. -
Page 17: Transport, Installation, Start-Up And Putting Out Of Operation
Drilling pattern for floor mounting For bottom mounting the function control of the piston pump is not possible. In the ver- sion without function control the plug must be removed before ground mounting. Operating manual GMV-A Page 17 of 28 B0803... -
Page 18: Power Supply And Switching-On
There is danger to life when intervening into the electrical installations! Electrical connecting diagram s Solenoid A + B 3/2- directional control valve Level m onitoring F ( NO contact Level m onitoring F1 (NC contact) Function control 1 Operating manual GMV-A Page 18 of 28 B0803... -
Page 19: Pneumatic Drive Assembly
(illustration 3) against the spring force onto the cartridge, turn it clockwise to stop on the bars, have the cover completely engaged there and release it, then. Operating manual GMV-A Page 19 of 28 B0803... -
Page 20: Putting Out Of Operation
This action can be shortened when the tube ascends towards the outlet. 6.6 Putting out of operation The unit is put out of operation by switching-off and deinstalling from the external power supply. Operating manual GMV-A Page 20 of 28 B0803... -
Page 21: Operating Manual
Function control faulty Replace the function control Function control Solenoid-based exciter is not indicated See no. 1 does not work Pneumatic cylinder See no. 1 does not work Operating manual GMV-A Page 21 of 28 B0803... -
Page 22: Replacing The Lubricant Cartridge
If the above described trouble shooting should not successfully work and the proposed rem- edy does not help eradicating the fault to restore the proper function of the pump, please get in contact with WOERNER. 7.2 Replacing the lubricant cartridge As for replacement of the cartridge, see section 6.5. -
Page 23: Maintenance
Check the filling level of the pump unit weekly 8.4 Repair In case of need of repairs, call for the WOERNER service. 8.5 Spare parts list See data sheet E0803 Operating manual GMV-A Page 23 of 28... -
Page 24: Accessories
5 m cable Timer 10-48 VUC Drive, 976.202-52 with variant A cable socket Adapter Drive, to M12x1, 913.405-47 variant A + B shape A Adapter Drive, to M12x1, 913.405-56 variant V shape BI Operating manual GMV-A Page 24 of 28 B0803... -
Page 25: Return To Manufacturer
Before shipping the product, make sure that the following measures have been taken: Empty and clean the product. Plug all openings. Pack the product safely and attach complete shipping documents. Attach the declaration of harmlessness. Operating manual GMV-A Page 25 of 28 B0803... - Page 26 The respective safety sheets have been attached. Date of return: Name, position: Phone number: Date, signature: Firm stamp: Appendices: Safety data sheet Operating manual GMV-A Page 26 of 28 B0803...
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Page 27: Disposal
In addition, the machine complies with all provisions of the directive “Electromagnetic compatibility” (2004/108/EC). The following harmonised standards apply: DIN EN ISO 12100 DIN EN 60204-1 DIN EN ISO 4413 In charge for documentation: Stefan Tiederle Operating manual GMV-A Page 27 of 28 B0803... -
Page 28: Declaration Of Conformity
11.2 Declaration of Conformity Operating manual GMV-A Page 28 of 28 B0803...
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