WOERNER PEK Translation Of The Original Operation Manual

Single-line pump

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Single-line pump
PEK
Translation of the
original operation manual
Version EN 03/2017
Operation manual PEK
Page 1 of 25
B0053

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Table of Contents
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Summary of Contents for WOERNER PEK

  • Page 1 Single-line pump Translation of the original operation manual Version EN 03/2017 Operation manual PEK Page 1 of 25 B0053...
  • Page 2 Unless permitted explicitly, the dissemination, reproduction, and utilisation of this document as well as the communication of its contents are prohibited. Any violation of this stipulation shall in- volve the obligation to compensate damage. All rights reserved. Operation manual PEK Page 2 of 25 B0053...
  • Page 3: Table Of Contents

    3.5.2 Dimensions ......................10 3.5.3 Base unit ........................ 10 3.5.4 Level monitoring (option) ..................11 4. Functional description ....................12 Arrangement PEK ....................12 Power supply ......................12 Functioning ......................13 5. Safety notes ........................14 Basic principle ......................14 Requirements on user training ................
  • Page 4 Repair ........................22 Spare part list ......................22 9. Return shipment to factory ................... 22 Disposal ........................24 Appendix........................24 11.1 Content of the declaration of conformity..............24 11.2 Declaration of conformity ..................25 Operation manual PEK Page 4 of 25 B0053...
  • Page 5: Important Notes On This Operation Manual

    1.4 Operation manual 1.4.1 Applicability This operation manual is applicable to the series versions of the PEK. Should any part thereof be related to particular versions only, special reference will be made. 1.4.2 Content and purpose This operation manual contains the relevant information for the commissioning, operation and maintenance of the product.
  • Page 6: Location

    Notes on application and other useful information facilitating the proper usage of the product. Danger! Any danger threatening immediately due to the presence of electric current that may cause serious personal injuries. Operation manual PEK Page 6 of 25 B0053...
  • Page 7: Identification

    2. Identification 2.1 Product brand and type designation Single-line pump manufactured by Eugen Woerner GmbH & Co. KG Product type: PEK 2.2 Product version Version as of model year 2015 2.3 Product marking The type label is located at the side of the pump body and contains information as...
  • Page 8: Product Description

    +60 °C Relative humidity: max. 70% Noise level: <70 dB(A) Physical environment In heights as of 1,000 metres above sea level, the system should be operated after consul- tation with the manufacturer only. Operation manual PEK Page 8 of 25 B0053...
  • Page 9: Conventional Usage

    Important! Please also note the safety data sheets pertaining to the materials used! 3.5 Technical data 3.5.1 Assemblies The PEK single-line pump consists of two assemblies the different PEK versions of which may vary: Pump body Reservoir with monitoring Operation manual PEK...
  • Page 10: Dimensions

    519 mm Weight: 2,8 kg 3.5.3 Base unit In its basic version, the PEK comprises the pump body and a reservoir mounted on. The technical data of this unit is as follows:  Delivery volume per stroke not adjustable 10 cm³...
  • Page 11: Level Monitoring (Option)

    (NO contact) 7 (NC contact) 8 (NO contact) 6 KFH-F-A-SS KFH-F-A-O KFH-F-A-S When connecting inductive or capacitive loads, the relevant suppres- sor circuits need to be provided for! (Diode, RC element, varistor) Operation manual PEK Page 11 of 25 B0053...
  • Page 12: Functional Description

    Outlet G 1/8 4.2 Power supply The PEK needs compressed air that has ISO 554 class 5 quality. This air is supplied by means of a fixed piping. Such piping may be laid by qualified professional personnel only. The compressed air is to be connected via compressed air connection (G 1/8).
  • Page 13: Functioning

    Each revolution of the adjustment screw reduces the volume flow rate by 0,4 cm³. The PEK is preset to the max. volume flow when delivered. Operation manual PEK Page 13 of 25...
  • Page 14: Safety Notes

    Efficient use of the pump unit 5.2 Requirements on user training Any person getting to work on the PEK must be authorised and trained for that purpose by the operator. They must be able to recognise and avoid potential risks. This also includes knowledge in the accident prevention regulations, first-aid measures, and local rescue facilities.
  • Page 15: Safety Facilities

    Inform present foreign persons about residual risks repeatedly. Inform yourself about such risks in the "Residual risks" section. 5.5 Residual risks When using the PEK properly, there are no residual risks to persons and objects in its vicinity. 5.6 Incorrect applications Any usage contrary hereto or going beyond the conventional one may cause serious personal and property damage.
  • Page 16: General Safety Regulations And Duties

    Should any damage be caused to persons, objects, the environment and/or property due to the non-observance of this Operation Manual, no matter whether intentionally or unintention- ally, WOERNER shall be held harmless thereof. Besides, all warranty claims will be rejected. The same also applies to any and all consequential damage.
  • Page 17: Transportation, Installation, Commissioning And Shutdown

    Transport the PEK to its destination carefully and by using suitable aids (e.g. hand-carts or the like). 6.2 Unpacking Lift the PEK out of its packaging carefully and put it on a stable and plane base. Note! The PEK and the components attached in accordance with the scope of delivery may still contain residues of blue-dyed test oil.
  • Page 18: Power Supply And Switch-On

    The max. operating pressure is restricted by the pressure relief valve. For instance, the pressurisation with compressed air and the cycling of the PEK can be done by using an external directional control valve. When relieving the compressed air connector, be careful to bleed it completely.
  • Page 19: Shutdown

    To ensure flawless functioning, the filling level must not be lower than 10-15 mm above the reservoir’s bottom edge. 7.2 Switch-off The PEK is switched off by disconnecting it from the compressed air supply. Operation manual PEK Page 19 of 25...
  • Page 20: Cleaning, Servicing, Fault Remedy, And Repair

    The use of solvent containing cleaning agents may incur damage to the reservoir. The PEK can be cleaned with commercially available cleaning agents. Before using the cleaning agents, be sure that they will not attack the materials used for the PEK. 8.2 Servicing Warning!
  • Page 21: Inspection Schedule

    Check the electric connection to the monitoring not respond interrupted device Should the above mentioned troubleshooting and the corresponding remedies not lead to a flawless operation of the pump, turn to WOERNER, please. Operation manual PEK Page 21 of 25 B0053...
  • Page 22: Repair

    Note! The repair is only to be done by qualified personnel with product specific training as well as a general education in mechanics with practical ex- perience. For other repairs, turn to WOERNER, please. 8.6 Spare part list See data sheet E0144.
  • Page 23 The relevant safety data sheets are enclosed. Date of return shipment: Name, position: Phone number: Date, signature: Company stamp: Enclosures: Safety data sheet Operation manual PEK Page 23 of 25 B0053...
  • Page 24: Disposal

    11. Appendix 11.1 Content of the declaration of conformity We hereby declare that the product Piston pump type PEK as of model year 2015 meets all relevant provisions of the directive on machinery (2006/42/EC). The following harmonised standards were applied:...
  • Page 25: Declaration Of Conformity

    11.2 Declaration of conformity Operation manual PEK Page 25 of 25 B0053...

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