WOERNER GMV-C Translation Of The Original Operation Manual

WOERNER GMV-C Translation Of The Original Operation Manual

Piston pump

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Piston pump GMV-C
Translation of the
original operation manual
Version EN 12/2018
Operating manual
Page 1 of 32
B0825
GMV-C

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Summary of Contents for WOERNER GMV-C

  • Page 1 Piston pump GMV-C Translation of the original operation manual Version EN 12/2018 Operating manual Page 1 of 32 B0825 GMV-C...
  • Page 2 This document shall neither be transferred to third parties nor copied. Its content must neither be commercialized nor communicated, if not explicitly allowed. Violating the before mentioned will cause claim for indemnification. All rights reserved. Operating manual Page 2 of 32 B0825 GMV-C...
  • Page 3: Table Of Contents

    3.5.3 Technical data ...................... 13 3.5.4 Level monitoring ....................14 4. Description of function ....................15 Drive ........................15 Working mode GMV-C ..................15 Level monitoring ....................16 4.3.1 For cartridge 04 / 05 ..................... 16 4.3.2 For cartridge 40 ....................16 4.3.3 For reservoir 07 ....................
  • Page 4 Spare parts ......................27 Accessories ......................28 9. Return to manufacturer ....................29 Disposal ........................31 Appendix........................31 11.1 Content of the declaration of harmlessness ............31 11.2 Declaration of Conformity ..................32 Operating manual Page 4 of 32 B0825 GMV-C...
  • Page 5: Important Information On This Operating Manual

    1.4 Operating manual 1.4.1 Validity This operating manual fits to the series design of the unit of type GMV-C. If some sections of the operating manual refer to some special versions, then it will be especially pointed to. Operating manual...
  • Page 6: Content And Purpose

    Important! Instructions for use and other useful information that facilitate usage of the product according to its design. Danger! Immediately threatening danger by electric current that may lead to heavy body injuries. Operating manual Page 6 of 32 B0825 GMV-C...
  • Page 7: Identification

    2. Identification 2.1 Product mark and type designation Product of the manufacturer Eugen Woerner GmbH & Co. KG Product type: GMV-C 2.2 Product version Version from the year of production 2015 2.3 Product denomination The identification plate has been attached to the side of the pump case and informs on:...
  • Page 8: Product Description

    3. Product description 3.1 Use The unit GMV-C has been exclusively designed for the supply of oil and lubricating grease up to the NLGI-class 2. 3.2 Limits of application The range of application of the components has been limited as follows: +10 …...
  • Page 9: Use According To Design

    (1013 hPa) by more than 0,5 bar, as well as that of highly inflammable or explosive media and foodstuff is prohibited! Important! Please also note the safety data sheets pertaining to the materials used! Operating manual Page 9 of 32 B0825 GMV-C...
  • Page 10: Technical Data

    The unit consists of maximum 3 components, which may vary according to the real executions:  Pump case  Drivey  Reservoir and level monitoring 3.5.2 Dimensions 1 - Outlets 2 - 3/2-way valve 3 - Compressed-air connection 4 - Function control Operating manual Page 10 of 32 B0825 GMV-C...
  • Page 11 Reservoir Reservoir 04: Equipment for cartridges 400 g System Lube Shuttle Reservoir 05: Equipment for cartridges 500 g System Reiner Reservoir 0, connection G 1/4: Operating manual Page 11 of 32 B0825 GMV-C...
  • Page 12 Reservoir 40 for grease cartridges 400 g acc. to DIN 1284: Reservoir 07 for mineral oil: Operating manual Page 12 of 32 B0825 GMV-C...
  • Page 13: Technical Data

    DIN ISO 8573-1 3/2-way valve:  Power rate  Relative duty factor 100% ED  Protection class DIN EN 60529 IP65  Plug connector DIN EN 175301-803, shape BI  Voltage 24 VDC Operating manual Page 13 of 32 B0825 GMV-C...
  • Page 14: Level Monitoring

    NC contact at min Reservoir 07:  10 … 30 VUC Voltage  Amperage max. 0,5 A  Protection class DIN EN 60529 IP65  Plug M12x1, 4-pin  Switching function NC contact at min Operating manual Page 14 of 32 B0825 GMV-C...
  • Page 15: Description Of Function

    3/2-directional control valve. This 3/2-directional control valve, in turn, is energised from an external voltage supply. For that purpose, an external control is required. 4.2 Working mode GMV-C The piston pump consists of the pump case with supply piston, pneumatic drive unit including 3/2-directional control valve and tank.
  • Page 16: Level Monitoring

    4.3.2 For cartridge 40 Inside the cartridge tank, there is a filling level control built-in, which indicates an "empty" message (NC contact). The filling level control is connected by a plug M8x1, 3-pin. Level monitoring Operating manual Page 16 of 32 B0825 GMV-C...
  • Page 17: For Reservoir 07

    Persons, who work with and on the unit, have to be authorised and instructed by the user accordingly. They must be able detecting and eliminating possible danger. For that purpose, knowledge on accident prevention rules, first-aid measures and local rescue equipment is imperative. Operating manual Page 17 of 32 B0825 GMV-C...
  • Page 18: Safety Devices

    If the unit is used for purposes other than specified and agreed upon, there is danger for heavy damage to both persons and equipment. Referring to experience, improper use may include, for example:  Supply of highly flammable or explosive media. Operating manual Page 18 of 32 B0825 GMV-C...
  • Page 19: General Safety Regulations And Duties

    If damage to persons, equipment, environment and assets occurs due to ignoring this operating manual regardless if intentionally or unintentionally, WOERNER shall not be held responsible. No claim for warranty will be accepted. This is also true for any consequential damage.
  • Page 20: Transport, Installation, Start-Up And Putting Out Of Operation

    In addition, make sure that the mounting surface is vertical and plane. Drilling pattern for wall mounting: Fixing for screws M8 or wall mounting screws M6 Operating manual Page 20 of 32 B0825 GMV-C...
  • Page 21: Power Supply And Switching-On

    Important! Lay the pneumatic lines that way to prevent any unintentional tearing-off. Connect the unit to the compressed-air supply system and control. Before starting-up, double-check the installation for correct connection. Operating manual Page 21 of 32 B0825 GMV-C...
  • Page 22: Start-Up

    In the cartridge system Reiner (Illustration 2) the follow-up piston has to stand back 25 mm of the upper rim of the cartridge. Operating manual Page 22 of 32 B0825 GMV-C...
  • Page 23 Unscrew reservoir and pull back piston bar up to stop. Then insert both sides opened grease cartridge into reservoir, and screw reservoir on. Screw reservoir on and push the piston bar back in again completely. Operating manual Page 23 of 32 B0825 GMV-C...
  • Page 24: Venting Of The Cartridge Reservoir

    Vent both the line and unit to get the unit working satisfactorily. For that purpose, actuate the drive assembly as many times as necessary to have the lubricant emerging at the outlet without air bubbles. Operating manual Page 24 of 32 B0825 GMV-C...
  • Page 25: Venting Of The Line Feeding The Lubricating Point

    If the above described trouble shooting should not successfully work and the proposed remedy does not help eradicating the fault to restore the proper function of the pump, please get in contact with WOERNER. Operating manual Page 25 of 32...
  • Page 26: Replacing The Lubricant Cartridge

    The unit may be cleaned with commercial agents. Before starting cleaning, make sure that such cleaning agents do not harm the materials the unit has been made from. Operating manual Page 26 of 32 B0825 GMV-C...
  • Page 27: Maintenance

    Check the filling level of the pump unit. weekly 8.4 Repair In case of need of repairs, call for the WOERNER service. 8.5 Spare parts See data sheet E0825. Operating manual Page 27 of 32 B0825...
  • Page 28: Accessories

    979.046-38 3-pin, M8x1, length 2 m function control F Cable socket Level monitoring F 3-pin, M12x1, 913.404-19 (reservoir 07) length 5 m Adapter to 3/2-way valve, 913.405-56 M12x1, shape BI variant 24 Operating manual Page 28 of 32 B0825 GMV-C...
  • Page 29: Return To Manufacturer

    Before shipping the product, make sure that the following measures have been taken:  Empty and clean the product.  Plug all openings.  Pack the product safely and attach complete shipping documents.  Attach the declaration of harmlessness. Operating manual Page 29 of 32 B0825 GMV-C...
  • Page 30 The respective safety sheets have been attached. Date of return: Name, position: Phone number: Date, signature: Firm stamp: Appendices: Safety data sheet Operating manual Page 30 of 32 B0825 GMV-C...
  • Page 31: Disposal

    11. Appendix 11.1 Content of the declaration of harmlessness Herewith we declare that the product GMV-C from year of production 2015 fulfils all relevant provisions of the directive "Machinery" (2006/42/EC). In addition, the machine complies with all provisions of the directive "Electromagnetic compatibility"...
  • Page 32: Operating Manual

    11.2 Declaration of Conformity Operating manual Page 32 of 32 B0825 GMV-C...

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