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Piston pump GMV-C Translation of the original operation manual Version EN 12/2018 Operating manual Page 1 of 32 B0825 GMV-C...
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This document shall neither be transferred to third parties nor copied. Its content must neither be commercialized nor communicated, if not explicitly allowed. Violating the before mentioned will cause claim for indemnification. All rights reserved. Operating manual Page 2 of 32 B0825 GMV-C...
1.4 Operating manual 1.4.1 Validity This operating manual fits to the series design of the unit of type GMV-C. If some sections of the operating manual refer to some special versions, then it will be especially pointed to. Operating manual...
Important! Instructions for use and other useful information that facilitate usage of the product according to its design. Danger! Immediately threatening danger by electric current that may lead to heavy body injuries. Operating manual Page 6 of 32 B0825 GMV-C...
2. Identification 2.1 Product mark and type designation Product of the manufacturer Eugen Woerner GmbH & Co. KG Product type: GMV-C 2.2 Product version Version from the year of production 2015 2.3 Product denomination The identification plate has been attached to the side of the pump case and informs on:...
3. Product description 3.1 Use The unit GMV-C has been exclusively designed for the supply of oil and lubricating grease up to the NLGI-class 2. 3.2 Limits of application The range of application of the components has been limited as follows: +10 …...
(1013 hPa) by more than 0,5 bar, as well as that of highly inflammable or explosive media and foodstuff is prohibited! Important! Please also note the safety data sheets pertaining to the materials used! Operating manual Page 9 of 32 B0825 GMV-C...
The unit consists of maximum 3 components, which may vary according to the real executions: Pump case Drivey Reservoir and level monitoring 3.5.2 Dimensions 1 - Outlets 2 - 3/2-way valve 3 - Compressed-air connection 4 - Function control Operating manual Page 10 of 32 B0825 GMV-C...
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Reservoir Reservoir 04: Equipment for cartridges 400 g System Lube Shuttle Reservoir 05: Equipment for cartridges 500 g System Reiner Reservoir 0, connection G 1/4: Operating manual Page 11 of 32 B0825 GMV-C...
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Reservoir 40 for grease cartridges 400 g acc. to DIN 1284: Reservoir 07 for mineral oil: Operating manual Page 12 of 32 B0825 GMV-C...
DIN ISO 8573-1 3/2-way valve: Power rate Relative duty factor 100% ED Protection class DIN EN 60529 IP65 Plug connector DIN EN 175301-803, shape BI Voltage 24 VDC Operating manual Page 13 of 32 B0825 GMV-C...
NC contact at min Reservoir 07: 10 … 30 VUC Voltage Amperage max. 0,5 A Protection class DIN EN 60529 IP65 Plug M12x1, 4-pin Switching function NC contact at min Operating manual Page 14 of 32 B0825 GMV-C...
3/2-directional control valve. This 3/2-directional control valve, in turn, is energised from an external voltage supply. For that purpose, an external control is required. 4.2 Working mode GMV-C The piston pump consists of the pump case with supply piston, pneumatic drive unit including 3/2-directional control valve and tank.
4.3.2 For cartridge 40 Inside the cartridge tank, there is a filling level control built-in, which indicates an "empty" message (NC contact). The filling level control is connected by a plug M8x1, 3-pin. Level monitoring Operating manual Page 16 of 32 B0825 GMV-C...
Persons, who work with and on the unit, have to be authorised and instructed by the user accordingly. They must be able detecting and eliminating possible danger. For that purpose, knowledge on accident prevention rules, first-aid measures and local rescue equipment is imperative. Operating manual Page 17 of 32 B0825 GMV-C...
If the unit is used for purposes other than specified and agreed upon, there is danger for heavy damage to both persons and equipment. Referring to experience, improper use may include, for example: Supply of highly flammable or explosive media. Operating manual Page 18 of 32 B0825 GMV-C...
If damage to persons, equipment, environment and assets occurs due to ignoring this operating manual regardless if intentionally or unintentionally, WOERNER shall not be held responsible. No claim for warranty will be accepted. This is also true for any consequential damage.
In addition, make sure that the mounting surface is vertical and plane. Drilling pattern for wall mounting: Fixing for screws M8 or wall mounting screws M6 Operating manual Page 20 of 32 B0825 GMV-C...
Important! Lay the pneumatic lines that way to prevent any unintentional tearing-off. Connect the unit to the compressed-air supply system and control. Before starting-up, double-check the installation for correct connection. Operating manual Page 21 of 32 B0825 GMV-C...
In the cartridge system Reiner (Illustration 2) the follow-up piston has to stand back 25 mm of the upper rim of the cartridge. Operating manual Page 22 of 32 B0825 GMV-C...
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Unscrew reservoir and pull back piston bar up to stop. Then insert both sides opened grease cartridge into reservoir, and screw reservoir on. Screw reservoir on and push the piston bar back in again completely. Operating manual Page 23 of 32 B0825 GMV-C...
Vent both the line and unit to get the unit working satisfactorily. For that purpose, actuate the drive assembly as many times as necessary to have the lubricant emerging at the outlet without air bubbles. Operating manual Page 24 of 32 B0825 GMV-C...
If the above described trouble shooting should not successfully work and the proposed remedy does not help eradicating the fault to restore the proper function of the pump, please get in contact with WOERNER. Operating manual Page 25 of 32...
The unit may be cleaned with commercial agents. Before starting cleaning, make sure that such cleaning agents do not harm the materials the unit has been made from. Operating manual Page 26 of 32 B0825 GMV-C...
Check the filling level of the pump unit. weekly 8.4 Repair In case of need of repairs, call for the WOERNER service. 8.5 Spare parts See data sheet E0825. Operating manual Page 27 of 32 B0825...
979.046-38 3-pin, M8x1, length 2 m function control F Cable socket Level monitoring F 3-pin, M12x1, 913.404-19 (reservoir 07) length 5 m Adapter to 3/2-way valve, 913.405-56 M12x1, shape BI variant 24 Operating manual Page 28 of 32 B0825 GMV-C...
Before shipping the product, make sure that the following measures have been taken: Empty and clean the product. Plug all openings. Pack the product safely and attach complete shipping documents. Attach the declaration of harmlessness. Operating manual Page 29 of 32 B0825 GMV-C...
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The respective safety sheets have been attached. Date of return: Name, position: Phone number: Date, signature: Firm stamp: Appendices: Safety data sheet Operating manual Page 30 of 32 B0825 GMV-C...
11. Appendix 11.1 Content of the declaration of harmlessness Herewith we declare that the product GMV-C from year of production 2015 fulfils all relevant provisions of the directive "Machinery" (2006/42/EC). In addition, the machine complies with all provisions of the directive "Electromagnetic compatibility"...
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