Subscribe to Our Youtube Channel
Related Manuals for WOERNER GMK-A
Summary of Contents for WOERNER GMK-A
- Page 1 Piston pump GMK-A Translation of the original operation manual Version EN 05/2019 Operation manual GMK-A Page 1 of 35 B0887...
- Page 2 Unless permitted explicitly, the dissemination, reproduction, and utilisation of this document as well as the communication of its con- tents are prohibited. Any violation of this stipulation shall involve the obligation to compensate damage. All rights reserved. Operation manual GMK-A Page 2 of 35 B0887...
-
Page 3: Table Of Contents
Power supply and switch-on ................. 20 Commissioning ..................... 20 6.5.1 Proposed technical modifications and conversions ..........21 Shutdown ......................28 Operation ........................29 Troubleshooting, fault remedy ................29 Refilling the reservoir .................... 29 Switching off ......................29 Operation manual GMK-A Page 3 of 35 B0887... - Page 4 Accessories ......................31 Return shipment to factory ..................32 10. Disposal ........................34 11. Appendix ........................34 11.1 Content of the declaration of conformity ............... 34 11.2 Declaration of conformity ..................35 Operation manual GMK-A Page 4 of 35 B0887...
-
Page 5: Important Notes On This Operation Manual
1.4 Operation manual 1.4.1 Applicability This operation manual is applicable to the series versions of the GMK-A units. Should any part thereof be related to particular versions only, special reference will be made. 1.4.2 Content and purpose This operation manual contains the relevant information for the commissioning, operation and maintenance of the pump unit. -
Page 6: Location
Notes on application and other useful information facilitating the proper usage of the product. Danger! Any danger threatening immediately due to the presence of electric current that may cause serious personal injuries. Operation manual GMK-A Page 6 of 35 B0887... -
Page 7: Identification
2. Identification 2.1 Product brand and type designation Piston pump unit manufactured by Eugen Woerner GmbH & Co. KG Product type: GMK-A 2.2 Product version Version as of model year 2018 2.3 Product marking The type label is located at the side of the pump body and contains information as follows:... -
Page 8: Product Description
3. Product description 3.1 Purpose of use The unit GMK-A is designed for the delivery of lube oils as of 150 mm²/s or for the delivery of lube greases from NLGI class 000 up to NLGI class 2 exclusively. Different viscosity classes are possible, but this requires careful verify- cation. -
Page 9: Conventional Usage
3.5 Technical data 3.5.1 Assemblies The unit consists of up to two assemblies the different versions of which may vary: Pump body with drive, functional check and level control Reservoir Operation manual GMK-A Page 9 of 35 B0887... -
Page 10: Dimensions
3.5.2 Dimensions Weight: with reservoir 380, 250, 125 approx. 1,8 kg with reservoir 40 approx. 3,5 kg with reservoir 04, 05 approx. 3,0 kg see also data sheet P0887 Operation manual GMK-A Page 10 of 35 B0887... - Page 11 Operation manual GMK-A Page 11 of 35 B0887...
-
Page 12: Technical Data
The filling level control of the reservoirs 40, 04 and 05 are connected separately (see also technical data of the respective reservoir variant). When connecting inductive or capacitive loads, the relevant suppres- sor circuits need to be provided for! (Diode, RC element, varistor) Operation manual GMK-A Page 12 of 35 B0887... - Page 13 Level control: 10 … 30 VUC Voltage: Switching current: max. 0,5 A Protection type: DIN EN 60529 IP67 Connection: Cable with plug M8x1, 3-pin Switching function: NO contact at min Connection diagram: Operation manual GMK-A Page 13 of 35 B0887...
-
Page 14: Functional Description
At flow the medium flows through the integrated non-return valve 6 to the outlet. Lubricant lines can be connected with the optional push-in fitting 7. An empty reservoir 5 can be refilled via the grease nipple 8. Operation manual GMK-A Page 14 of 35 B0887... -
Page 15: Functional Check
The empty signal is given when the follower piston is about 14 ... 16 mm above the reser- voir bottom. This corresponds to a remaining filling quantity of the reservoir of approx. 25 ... 40 cm³. Operation manual GMK-A Page 15 of 35 B0887... -
Page 16: Safety Notes
Work on electric facilities may be performed by skilled electricians in conform- ity with DIN VDE 1000-10 only. 5.3 Safety facilities Mechanically, the unit is built intrinsically safe. Operation manual GMK-A Page 16 of 35 B0887... -
Page 17: Accident Prevention
The user is obliged to observe the regulations pertaining to the use of working appliances. The unit must be operated in flawless and clean condition only. Operation manual GMK-A Page 17 of 35 B0887... -
Page 18: Disclaimer
Should any damage be caused to persons, objects, the environment and/or property due to the non-observance of this operation manual, no matter whether intentionally or unintention- ally, WOERNER shall be held harmless thereof. Besides, all warranty claims will be rejected. The same also applies to any and all consequential damage. -
Page 19: Transportation, Installation, Commissioning And Shutdown Transport
The plate can be attached to the pump body using the screws supplied. The pump can then be mounted to the wall from the front of the unit using two M6 screws. Drill scheme: Operation manual GMK-A Page 19 of 35 B0887... -
Page 20: Power Supply And Switch-On
WOERNER recommends programming the external control as follows: If, with the unit switched on, no new signal is transmitted at the latest 12 ... 14 seconds af- ter the last signal of the function control, the unit should be disconnected from the power supply. -
Page 21: Proposed Technical Modifications And Conversions
Mounting the reservoir 40 using the two cylinder screws supplied. Make sure that the O-ring for sealing the reservoir is located in the sinking. Further-more, it must be ensured that the copper sealing rings supplied are inserted under the cylinder screws. Operation manual GMK-A Page 21 of 35 B0887... - Page 22 2. Unscrew the non-return valve cartridge using an open-ended or ring spanner SW12. Note: A possibly screwed-in push-in fitting can remain in the non-return valve car- tridge and does not have to be removed beforehand. Operation manual GMK-A Page 22 of 35 B0887...
- Page 23 1. Unscrew the screw plug, remove the sealing ring. 2. Check the completeness of the non-return valve cartridge before screwing it in. Important: There must be an O-ring on the outside of the cartridge. Operation manual GMK-A Page 23 of 35 B0887...
- Page 24 3. Screw in the non-return valve cartridge. Tighten to 30 Nm. Note: The collar on the SW12 hexagon does not necessarily have to be in contact with the countersink in the pump body. Operation manual GMK-A Page 24 of 35 B0887...
- Page 25 4. Screw in push-in fitting. 5. Connect lubricant lines. Operation manual GMK-A Page 25 of 35 B0887...
- Page 26 1. Unscrew the conical grease nipple on the hexagonal head. 2. Screw in sealing nipple. 6.5.1.7 Conversion from conical grease nipple to locking coupling 1. Unscrew the conical grease nipple on the hexagonal head. 2. Screw in locking coupling. Operation manual GMK-A Page 26 of 35 B0887...
- Page 27 The units may be operated with clean oil or grease from original pack- ages only! GMK-A with cartridge reservoir 380, 250 and 125 ml: Fill the lubricant into the reservoir via the grease nipple (or the optional sealing nipple) on the bottom of the unit.
-
Page 28: Shutdown
The unit is shut down when switched off and disconnected from the external power supply. Work on electric facilities may only be performed by skilled electricians in conformity with DIN VDE 1000-10. Operation manual GMK-A Page 28 of 35 B0887... -
Page 29: Operation
If the above-mentioned troubleshooting and the corresponding remedies do not lead to the pump functioning without a fault, please contact WOERNER. 7.2 Refilling the reservoir The reservoir can be refilled via the grease nipple (or the optional sealing nipple and the matching sealing coupling) on the bottom of the unit. -
Page 30: Cleaning, Servicing, Fault Remedy, And Repair
"Safety regulations" section and take effective measures to avoid injuries. Important! Also note the maintenance instructions in the operation guide- lines for the various components as they are included in the appendix. Operation manual GMK-A Page 30 of 35 B0887... -
Page 31: Inspection Schedule
Check the units and components for mechanical weekly integrity and leakage. Check the filling level of the pump unit. weekly 8.4 Repair For repairs, turn to WOERNER, please. 8.5 Accessories Designation Order-no. Use for Screw connection with M6 from the front instead Mounting plate 112.620-65... -
Page 32: Return Shipment To Factory
The product must be discharged and clean. All openings must be closed. The product must be packed safely and marked completely. The declaration of compliance must be attached. Operation manual GMK-A Page 32 of 35 B0887... - Page 33 The relevant safety data sheets are enclosed. Date of return shipment: Name, position: Phone number: Date, signature: Company stamp: Enclosures: Safety data sheet Operation manual GMK-A Page 33 of 35 B0887...
-
Page 34: Disposal
Furthermore, the machine complies with all provisions of the Directive on Electromagnetic Compatibility (2014/30/EU). The following harmonised standards were applied: DIN EN ISO 12100 DIN EN 60204-1 DIN EN ISO 4413 The documentation responsible was: Stefan Tiederle Operation manual GMK-A Page 34 of 35 B0887... -
Page 35: Declaration Of Conformity
11.2 Declaration of conformity Operation manual GMK-A Page 35 of 35 B0887...
Need help?
Do you have a question about the GMK-A and is the answer not in the manual?
Questions and answers