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Summary of Contents for SCHUNK CDB
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Compliant Deburring Blade Tool...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Assembling and connecting................ 18 Connections...................... 19 5.2.1 Mechanical connection................ 19 5.2.2 Pneumatic connection................ 20 Attaching the blade holder manually .............. 21 Mount the tool stand module ................ 22 Setting axis fixation .................... 24 01.00 | CDB | Assembly and Operating Manual | en | 1453534... - Page 4 Uneven deburring result .................. 26 Residue on the workpiece after deburring............ 27 Piston does not move.................. 27 Maintenance ...................... 28 Notes ........................ 28 Maintenance interval .................. 28 Assembly drawings ..................... 29 01.00 | CDB | Assembly and Operating Manual | en | 1453534...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 6: Definition Of Terms
• Adapter plate • Tool stand module For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 7: Basic Safety Notes
• Inappropriate use includes using the product as a hand tool. • Any utilization that exceeds or differs from the appropriate use is regarded as misuse. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 8: Constructional Changes
• Make sure that the product is used only in the context of its defined application parameters, Technical data 14]. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 9: Personnel Qualification
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 10: Personal Protective Equipment
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 11: Disposal
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 12: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 13: Notes On Particular Risks
During operation, flying chips and dirt particles can cause eye injuries. Always wear appropriate personal protective equipment, • particularly protective goggles. Take suitable protective measures to secure the danger zone. • 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 14: Technical Data
Air connection tool changer Pressure medium Compressed air (clean, dry, filtered (≤ 5 µm), oil-free) More technical data is included in the catalog data sheet. Whichever is the latest version. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 15: Compliance Force
Supply pressure [bar] Axial compliance force as a function of operating pressure Supply pressure [bar] Radial compliance force as a function of operating pressure 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 16: Design And Description
Compliant Deburring Blade Tool with Auto Tool Changer Axial Connection Compensation air connection Housing Tool lock/unlock air connection Auto Tool Changer for blade holder Axis fixation set screw 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 17: Description
Design and description 4.2 Description Compliant tool for deburring with the robot and proven deburring tools 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 18: Assembly And Settings
Auto Tool Changer variant:Mount the tool stand module in the tool stand, Mount the tool stand module 22]. 5. If necessary, adjust the axis fixation set screw, Setting axis fixation 24]. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 19: Connections
Item Mounting Adapter plate provided by customer (available from SCHUNK Mounting screw on request) * Clamping collar The catalog data sheet contains more information. The latest version is always applicable. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 20: Pneumatic Connection
Supply the tool lock air connection with compressed air continuously during use. Compensation air connection Tool lock air connection Tool unlock air connection Item Mounting CDB-ATC Compensation air connection [mm] Tool air connection [mm] (lock/unlock) 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 21: Attaching The Blade Holder Manually
The latch on the blade holder points in the direction of the ✓ locking ball. 3. Loosen the manual clamping collar (1). 4. Make sure that the blade holder (2) is correctly engaged. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 22: Mount The Tool Stand Module
3. Tighten the tool stand module (2) with the fastening screw (3). Max. tightening torque: 10 Nm. ✓ 4. Place the end cap (1) onto the extruded aluminum rail (4). 01.00 | CDB | Assembly and Operating Manual | en | 1453534... - Page 23 4. Manually actuate compressed air to lock the tool stand module. 5. If necessary, place further tool stand modules in the tool stand. Maintain a minimum distance of 25 mm between each ✓ module. 01.00 | CDB | Assembly and Operating Manual | en | 1453534...
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Page 24: Setting Axis Fixation
1. Adjust the screw to the desired position: Unlocked = 360° compensation ✓ Locked = Compensation only in X-axis ✓ 2. Manually check ease of movement and possible directions of movement for correct function. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 25: Operation
If this is not possible, several machining passes may be necessary. 5. When using the axis fixation, always set the free compensation axis of the product perpendicular to the edge of the workpiece. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 26: Troubleshooting
Tool is worn out. Change tool 7.3 Uneven deburring result Possible cause Corrective action Product is leaking. Contact the SCHUNK contact person. The pressure valve is defective. Change pressure valve. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 27: Residue On The Workpiece After Deburring
7.5 Piston does not move Possible cause Corrective action Product is leaking. Contact the SCHUNK contact person. Piston is dirty. Compressed air is not clean. Check filter, clean compressed air. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 28: Maintenance
8.2 Maintenance interval Maintenance Maintenance work interval weekly Clean all parts thoroughly, check for damage and wear as required Send damaged products to SCHUNK for repair. 01.00 | CDB | Assembly and Operating Manual | en | 1453534... -
Page 29: Assembly Drawings
Maintenance 8.3 Assembly drawings Variant: Auto Tool Changer Variant: Manual tool change 01.00 | CDB | Assembly and Operating Manual | en | 1453534... - Page 30 Maintenance Tool stand module 01.00 | CDB | Assembly and Operating Manual | en | 1453534...
- Page 32 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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