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Assembly and operating manual
CMS 
Manual change system
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK CMS Series

  • Page 1 Assembly and operating manual CMS  Manual change system Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1553577 Version: 02.00 | 09/10/2023 | en...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Applicable documents ..............1.1.3 Sizes..................1.1.4 Variants ................... 1.2 Warranty ................... 1.3 Accessories ..................1.4 Scope of delivery................. 2 Basic safety notes ................8 2.1 Intended use..................
  • Page 4 Table of Contents 6 Operation ................... 22 6.1 Unlocking ..................22 6.2 Locking ..................... 23 7 Maintenance ..................24 7.1 Notes....................24 7.2 Maintenance intervals................24 7.3 Lubricants/Lubrication points..............24 7.4 Spare and wearing parts............... 25 8 EU-Declaration of Conformity ..............27 9 UKCA Declaration of Conformity ..............
  • Page 5: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.
  • Page 6: Applicable Documents

    1.1.2 Applicable documents General terms of business * Catalog data sheet of the purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.1.3 Sizes This operating manual applies to the following sizes: CMS 040...
  • Page 7: Warranty

    General 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty.
  • Page 8: Basic Safety Notes

    Basic safety notes 2 Basic safety notes 2.1 Intended use The manual change system CMS consisting of a manual change head CMS-K and a manual change adapter CMS-A is intended for rapid changing of parts and automation components, e.g. grippers on a robot. The manual change system CMS is not part of the load.
  • Page 9: Constructional Changes

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions...
  • Page 10: Personal Protective Equipment

    Basic safety notes The following personal qualifications are necessary for the various activities related to the product: Trained electrician Due to their technical training, knowledge and experience, trained electricians are able to work on electrical systems, recognize and avoid possible dangers and know the relevant standards and regulations.
  • Page 11: Notes On Safe Operation

    Basic safety notes 2.8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Avoid any manner of working that may interfere with the function and operational safety of the product.
  • Page 12: Disposal

    Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General Observe safety distances.
  • Page 13: Protection During Commissioning And Operation

    Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. Take appropriate protective measures to secure the danger zone. Never step into the danger zone during operation. 02.00 | CMS | Assembly and operating manual | en | 1553577...
  • Page 14: Notes On Particular Risks

    Basic safety notes 2.13 Notes on particular risks WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting.
  • Page 15: Technical Data

    Scan code or enter serial number on the web and get all the product information: operating manuals, spare parts packages, software updates and much more. For further information, visit schunk.com/serialisierung A separate app may be required for scanning with a mobile phone. 3.2 Basic Data Permitted loading assuming the following conditions...
  • Page 16: Design And Description

    Design and description 4 Design and description 4.1 Design Manual change head CMS-K (robot-side) Lock bolt Fitting for cylindrical pin for angular alignment Manual change adapter CMS-A (gripper-side, end effector) Hand lever Suspended bolt 4.2 Description The manual change system CMS, consisting of a manual change head CMS-K and a manual change adapter CMS-A, can be locked and unlocked with a hand lever.
  • Page 17: Assembly

    Assembly 5 Assembly 5.1 Installing and connecting WARNING Risk of injury due to improperly carried out assembly! Improperly carried out assembly work can lead to severe injuries and property damage. Before beginning work, ensure sufficient assembly clearance. Secure components from falling down or over. Ensure that all work has been carried out in accordance with the specifications in these instructions.
  • Page 18: Mechanical Connection

    Assembly 5.2 Mechanical connection Evenness of the The values apply to the whole mounting surface to which the mounting surface product is mounted. Edge length Permissible unevenness < 100 < 0.02 > 100 < 0.05 Tab.: Requirements for evenness of the mounting surface (Dimensions in mm) Adapter plate An adapter plate can be used for mounting the CMS-K on the requirements...
  • Page 19 Assembly Size Fitting of CMS-K CMS-K-B CMS-A CMS-A-B CMS-A-N below matching ISO 9409-1-40-4-M6 Ø40, 4x M8 above Ø40, 4x M4 Ø40, 4x M6 below matching ISO 9409-1-50-4-M6 Ø50, 4x M8 above Ø50, 4x M4 Ø50, 4x M6 below matching ISO 9409-1-63-4-M6 Ø63, 4x M8 above Ø63, 4x M4...
  • Page 20: Mounting Inductive Proximity Switch In 30K-S-M8

    – The Assembly and Operating Manual and catalog data sheet are included in the scope of delivery for the sensors and are available at schunk.com. Information on handling sensors is available at schunk.com or from SCHUNK contact persons. Slide sensors (1) up to the stop in the groove.
  • Page 21: Attachment Options For Optional Modules

    Assembly 5.4 Attachment options for optional modules NOTE When attaching the optional modules, it can be that the optional module (1) does not connect flush to the manual change adapter (2) or the manual change head (3). For more information on mounting and screw-on options for option modules, refer to the catalog data sheet.
  • Page 22: Operation

    Operation 6 Operation WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting.
  • Page 23: Locking

    Operation NOTE Grease the lock bolt if it does not move freely Secure the CMS-A against falling down. Pull the suspended bolt on the hand lever. Turn the hand lever 180° until it stops (unlock). ð CMS-K and CMS-A can be pulled apart in the axial direction.
  • Page 24: Maintenance

    Maintenance 7 Maintenance 7.1 Notes Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 7.2 Maintenance intervals Maintenance interval Maintenance work regularly (on each change) Perform a visual inspection. The product must be free of swarf and dirt.
  • Page 25: Spare And Wearing Parts

    Maintenance 7.4 Spare and wearing parts The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. Tab.: Wear parts Item Designation Designation Guide Guide Guide Guide Guide Guide...
  • Page 26 Maintenance Item Designation Designation Seal kit Seal kit Seal kit Seal kit Seal kit Seal kit 1551974 1551976 1551979 1552000 1552001 1552003 Amount in Seal kit Designation Hand lever Hand lever Hand lever Hand lever Hand lever Hand lever with with with with...
  • Page 27: Eu-Declaration Of Conformity

    Safety of machinery - General principles for design - Risk assessment and risk reduction Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology &...
  • Page 28: Ukca Declaration Of Conformity

    Risk assessment and risk reduction Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology &...
  • Page 29: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)

    "on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
  • Page 30 02.00 | CMS | Assembly and operating manual | en | 1553577...
  • Page 31 02.00 | CMS | Assembly and operating manual | en | 1553577...
  • Page 32 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

This manual is also suitable for:

Cms 040Cms 050Cms 063Cms 080Cms 100Cms 125 cms 050-k

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