RADEMACHER RolloTron Comfort 1623 45 19 Translation Of The Original Operating And Assembly Manual

RADEMACHER RolloTron Comfort 1623 45 19 Translation Of The Original Operating And Assembly Manual

Electronic roller shutter belt winder
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Electronic Roller Shutter Belt Winder RolloTron Comfort
EN
Translation of the Original Operating and Assembly Manual
VBD 567-2-1 (12.20)
Item No.:
1623 45 19
1623 60 19 (Comfort Plus)
1615 45 19 (Small belt)

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Summary of Contents for RADEMACHER RolloTron Comfort 1623 45 19

  • Page 1 Electronic Roller Shutter Belt Winder RolloTron Comfort Translation of the Original Operating and Assembly Manual Item No.: 1623 45 19 1623 60 19 (Comfort Plus) 1615 45 19 (Small belt) VBD 567-2-1 (12.20)
  • Page 2: Dear Customer

    Dear Customer, These instructions... With your purchase of RolloTron Comfort, you have cho- sen a quality product manufactured by RADEMACHER. Thank you for the trust you have placed in us..describe how to install the equipment, connect the elec- trical system and operate your roller shutter belt winder.
  • Page 3: Table Of Contents

    Table of Contents Dear Customer, ................2 13. Initial commissioning with the help of the installation wizard..............28 1. Hazard symbols ...............5 14. Manual operation ..............32 Levels of danger and signal words ....5 14.1 Moving to a target position ......33 Symbols and depictions used ......5 15.
  • Page 4 Table of Contents 25. Simplified EU Declaration of Conformity ....73 15.7 Menu 9 - System settings [ ]; brief description .............. 53 26. Accessories ............... 73 15.7.1 Menu 9.1 - Set time / date [ 27. Warranty conditions............74 and Postcode [ PLZ ] ......
  • Page 5: Hazard Symbols

    1. Hazard symbols Danger of fatal electric shock Danger area / dangerous situation 1.1 Levels of danger and signal words DANGER! CAUTION! This hazard will result in serious injury or death if not This hazard may result in minor or moderate injury if not avoided.
  • Page 6: Safety Instructions

    2. Safety instructions ◆ Carry out all cleaning work on the roller shutters whilst The use of defective equipment can lead to personal the device is disconnected from the mains power. injury and damage to property (electric shocks, short circuiting). The mains socket and plug must be easily accessible ◆...
  • Page 7: Proper Use

    Only use original spare parts cable with Euro plug is being used. from RADEMACHER. ◆ The roller shutters must run up and down smoothly ◆ By doing so, you avoid the risk of malfunctions and and should not stick.
  • Page 8: Improper Use

    2.2 Improper use Using the RolloTron Comfort for purposes other than There is a risk to life caused through short circuiting previously mentioned is impermissible and is and electric shocks if the RolloTron Comfort is used regarded as improper use. outside.
  • Page 9: Scowpe Of Delivery (Item No. 1623 45 19)

    3. Scowpe of delivery (item no. 1623 45 19) * * also applies to item numbers 1623 60 19 / 1615 45 19 Legend 1. Belt winder RolloTron Comfort or Comfort Plus 2. 2 x assembly screws (4 x 55 mm) 3.
  • Page 10: General View (Item No. 1623 45 19)

    4. General view (item no. 1623 45 19) * * also applies to item numbers 1623 60 19 / 1615 45 19 Front cover Fastening holes Reel compartment Deflection roller cover Belt inlet Type plate Display Reset button SET/Stop button Reel Plus button Down button...
  • Page 11: Display Overall View

    5. Display overall view Display symbol legend [ MO ... SO ] (MON...SUN) Week days [ AUTO ] AUTO - automatic mode Time / setting parameters Automatic mode off Button lock Timer periods ACTUAL value Automatic dusk function [ IST ] Direction of travel - up / down Automated solar function End point setting...
  • Page 12: Permissible Roller Shutter Belts

    6. Permissible roller shutter belts ATTENTION! The specifications are intended for guidance only and apply to an ideal installation situation. The actual values The RolloTron Comfort may be damaged if exces- may vary due to local conditions. sively long belts are used. Only use belts of the permissible lengths.
  • Page 13: Functional Description

    7. Functional description The RolloTron Comfort is a roller shutter drive designed for use inside. The unit is installed as a flush-mounted device. The power supply is provided via the enclosed connecting cable with plug or a fixed installed lead. 7.1 Description of the safety functions Soft-start / Soft-stop Once the system has switched off, it is no longer...
  • Page 14 7.1 Description of the safety functions Overload cut-off There is a risk of injury if the obstacle detection is not working. The RolloTron Comfort is equipped with an overload ◆ The belt must be wound on as evenly as possible to cut-off system.
  • Page 15: Overview Of Features

    7.2 Overview of features ◆ Display background illumination ◆ Button lock ◆ Operational demonstrator ◆ System settings ◆ Manual operation ◆ Permanent storage of the settings ◆ Direct configuration and movement to a target posi- ◆ Automatic summer / winter changeover tion ◆...
  • Page 16: General Assembly Instructions

    8. General assembly instructions Poor routing of the belt can cause the belt to fail and Incorrect installation can lead to leads to unnecessary loads on the RolloTron Comfort. property damage. Install the belt winder so that the belt runs as straight as Strong forces are exerted during operation of the system possible into the device, in order to avoid unnecessary which require secure installation on a firm base.
  • Page 17: Preparation For Installation

    8.2 Preparation for installation Take measurements. Check that the belt box has suf- ficient space to house the RolloTron Comfort. All dimensions in mm All dimensions in mm RolloTron Comfort RolloTron Comfort Plus Item no.: Item no.: 1615 45 19 (small belt) 1623 60 19 (standard belt) 1623 45 19 (standard belt)
  • Page 18 8.2 Preparation for installation Remove the old belt winder, if you are carrying out a con- version to an existing roller shutter system. Let the roller shutter move fully down, until the slats are completely closed. Remove the old belt winder and unreel the belt. CAUTION! There is a risk of injury from the pre-tensioned springs on the old belt winder.
  • Page 19: Safety Instructions For Electrical Connection

    9. Safety instructions for electrical connection DANGER! The electrical connection for the RolloTron Comfort can be made either with the supplied connecting Danger due to electric shock when working on all cable or via a fixed laid cable. electrical systems. ◆...
  • Page 20: Electrical Connection

    9.1 Electrical connection Connect the provided connecting cable to the connecting terminals of the RolloTron Comfort. The colour coding is irrelevant for the installation. WARNING! WARNING! Traction relief A damaged connecting cable may cause a short circuit. ◆ Pay attention that cables are laid safely. ◆...
  • Page 21: Drawing In And Fastening The Belt

    10. Drawing in and fastening the belt Insert the mains plug into the socket. CAUTION! There is a risk of injury from the reel. Never reach into the reel compartment when the motor is running. Press the Up button until the fastening hooks are easily accessible in the reel compartment.
  • Page 22 10. Drawing in and fastening the belt Continue to feed the belt into the device as shown in the Belt bottom right sectional diagram and subsequently slide the belt over the fastening hooks from above. Belt Re-insert the mains plug into the socket. Press the Up button until the belt has wound completely once around the reel.
  • Page 23: Mounting The Rollotron Comfort

    11. Mounting the RolloTron Comfort Mount the RolloTron Comfort as straight as possible, so that the belt can wind correctly. Ensure that the RolloTron Comfort sits freely in the belt box and that it is not in contact with the masonry, other- wise noise will be generated during operation.
  • Page 24 11. Mounting the RolloTron Comfort Mount the light sensor (not included, see page 73, Accessories. Insert the light sensor plug into the designated con-nection socket at the bottom of the RolloTron Comfort. Subsequently secure the light sensor to the window pane using the sucker.
  • Page 25: Brief Description Of The Button Functions

    12. Brief description of the button functions Operating buttons [Up / Down] Plus/Minus buttons ◆ Setting of parameters (more / less). ◆ Manual operation [ Up ▲ / Down t  ▲ t ]. ◆ Pressing one of the buttons for an extended period SET/Stop button, [ ] causes the numbers to change more quickly in the ◆...
  • Page 26: Brief Description Of The Standard Display And Main Menu

    12.1 Brief description of the standard display and main menu The standard display (example) The main menu Menu number Functions / menus ◆ Displays the current day of the week and time. ◆ Enables display and selection of the individual func- tions and menus.
  • Page 27: Introduction To Opening And Closing The Menus

    12.2 Introduction to opening and closing the menus Call up the main menu. Toggle back to the stand- ard display. Pressing the [ M ]-button in 1 sec. In order to do so, press and the standard display causes hold the [ M ] button for the main menu to open.
  • Page 28: Initial Commissioning With The Help Of The Installation Wizard

    13. Initial commissioning with the help of the installation wizard An installation wizard is available in order to help you If the RolloTron Comfort is operated without an end point configure the RolloTron Comfort quickly and easily. The setting, the drive will continue to run for as long as one wizard automatically guides you through the configura- of the two control buttons is actuated.
  • Page 29 13. Initial commissioning with the help of the installation wizard Set the upper end point. Set and confirm the time. Pressing the plus or minus In order to do so, press button for an extended and hold the [ Up ] but- period causes the numbers ton.
  • Page 30 13. Initial commissioning with the help of the installation wizard Set and confirm the open- If [ ASTRO ] is selected, then the calculated ing time [ ]. opening time for the This closing time mode current day is displayed. applies to the entire week (MON...SUN) [ MO...SO ].
  • Page 31 13. Initial commissioning with the help of the installation wizard NORMAL The standard display is shown as soon as the final The roller shutters close setting is confirmed. at the configured closing time. The RolloTron Comfort is now ready for operation. ASTRO The roller shutters close The previously config-...
  • Page 32: Manual Operation

    14. Manual operation Manual operation is possible in any of the modes and has priority over the programmed automatic functions. Open the roller shutters. Briefly pressing the button causes the roller shutters to move to the upper end point. Causes the roller shutters to stop in the interim.
  • Page 33: Moving To A Target Position

    14.1 Moving to a target position If necessary, you can enter an arbitrary target position for Display the current position of the roller shutters. your roller shutters which you can then move to directly. The RolloTron Comfort is able to move to the target position In order to do so, briefly and stop the roller shutters fully independently and auto- press the plus or the...
  • Page 34: Menu Overview / Main Menu

    Standardised menu structure A standardised, cross-product menu structure has Icon Menu Page been developed for all RADEMACHER devices. Similar Automatic mode ......35 functions always have the same menu number and therefore there may be gaps in the numbering. Switching times ......37 Automatic dusk control ....44...
  • Page 35: Auto ] Automatic Mode; Brief Description

    15.1 [ AUTO ] Automatic mode; brief description Automatic mode on Automatic mode off Icon in standard display Icon in standard display ◆ All automatic functions are deactivated; only manual Automatic mode is active, all automatic functions are operation is possible. switched on, e.g.: ◆...
  • Page 36: Menu 1- Automatic Mode On / Off

    15.1.1 Menu 1- Automatic mode on / off Call up the main menu. Toggling directly to the standard display You can also directly toggle Select and open menu 1 automatic mode on and off [ AUTO ]. in the standard display. Select and confirm the de- sired setting.
  • Page 37: Switching Times (Opening And Closing Times) [ / ]; Brief Description

    15.2 Switching times (opening and closing times) [ / ]; brief description [ 1 ] Weekly switching times You can configure various opening [ ] and closing times [ ] in order to open or close your roller shutters at You can set two different switching times here: your preferred times.
  • Page 38 15.2 Switching times (opening and closing times) [ / ]; brief description Double the amount of switching times by activating a Application example for a second switching time. second switching time block: You can use a second switching time, for example, to If necessary you can double the amount of available darken a child's bedroom at midday: opening and closing times.
  • Page 39 15.2 Switching times (opening and closing times) [ / ]; brief description Selecting a switching time mode. Link to the opening time [ ] ● The roller shutters open at the daily calculated A switching time mode can be selected during the set- dawn time.
  • Page 40: Menu 2 - Configuration Of Opening And Closing Times [ / ]

    15.2 Switching times (opening and closing times) [ / ]; brief description ◆ SENSOR (only for closing times [ ] ) Example a: ● – In winter dusk begins, for example, at approx. The closing time is controlled by a light sensor in 17:00 hours.
  • Page 41 15.2.1 Menu 2 - Configuration of opening and closing times [ / ] Weekly switching times Set and confirm an open- The mode of operation ing time [ ]. and the number of open- ing and closing times that can be configured depends on the desired switching programme, Configure the switch-...
  • Page 42 15.2.1 Menu 2 - Configuration of opening and closing times [ / ] Set and confirm the clos- If [ ASTRO ] is selected, ing time [ ]. then the calculated clos- ing time for the current The closing time applies to day is displayed.
  • Page 43 15.2.1 Menu 2 - Configuration of opening and closing times [ / ] Set and confirm the INFORMATION ABOUT THE [ ASTRO ] SWITCHING second opening time [ ]. TIME MODE OFF = The opening time is ◆ If [ ASTRO ] is selected as the switching time mode, deactivated.
  • Page 44: Automatic Dusk Function; Brief Description

    15.3 Automatic dusk function; brief description The automatic dusk function causes the roller shutters to Automatic dusk function with connected close automatically to the lower end point or configured light sensor ventilation position. You can choose between two automatic dusk func- At twilight, the roller shut- tions: ters will lower to the lower...
  • Page 45: Menu 3 - Customising The Automatic Dusk Function [ ]

    15.3.1 Menu 3 - Customising the automatic dusk function [ ] Call up the main menu. [ ASTRO ] Setting an offset. The offset function can be Select and open menu 3 [ used to modify the calcu- Automatic dusk function. lated Astro time by +/- 60 minutes.
  • Page 46 15.3.1 Menu 3 - Customising the automatic dusk function [ ] [ SENSOR ] Customisation of the twi- light limit value in switch time mode [ SENSOR ]. If the set limit value is not met due to the onset of twilight, the roller shutters will close.
  • Page 47: Automatic Solar Function; Brief Description

    15.4 Automatic solar function; brief description The automatic solar function enables brightness- dependent control of the roller shutters in combination with the light sensor. To do this, the light sensor is secured to the window pane with a sucker and then plugged into the RolloTron Comfort device.
  • Page 48 15.4 Automatic solar function; brief description Automatic lowering If the sensor detects uninterrupted sunlight for 10 10 mins. minutes, the roller shutter will descend until its shadow covers the light sensor. Automatic clearing After approx. 20 minutes, the roller shutter is automati- cally raised a small amount to uncover the light sensor.
  • Page 49: Menu 4 - Configuring The Automatic Solar Function [ ]

    15.4.1 Menu 4 - Configuring the automatic solar function [ ] Call up the main menu. Customisation of the solar set limit. If the set limit is exceeded, Select and open then the roller shutters menu 4 [ ] Automatic lower until the light sensor solar function.
  • Page 50: Automatic Dawn Function; Brief Description

    15.5 Automatic dawn function; brief description When configuring opening times [ ] it is possible to link Configure a custom offset period them to a switch time mode, see page 40. The calculated dawn time can be customised to personal preferences by means of an offset between -60 and +60 The calculated dawn time can be customised by linking minutes.
  • Page 51: Menu 5 - Customising The Automatic Dawn Time [ ]

    15.5.1 Menu 5 - Customising the automatic dawn time [ ] Call up the main menu. [ ASTRO ] Setting an offset. The offset function can be Select and open used to modify the calcu- menu 5 [ ] Automatic lated Astro time by dawn function.
  • Page 52: Random Function; Brief Description

    15.6 Random function; brief description The random function enables a random delay of the set The corresponding icon flashes in the standard display timer periods ranging between 0 and 30 minutes. when the random function is activated, during the The random function is executed for: period that the movement command is being delayed.
  • Page 53: Description

    15.7 Menu 9 - System settings [ ]; brief description This menu enables you to configure additional device Menu 9 - System settings and system settings in order to customise your RolloTron Icon Menu Page Comfort to your individual preferences and local condi- tions.
  • Page 54: Menu 9.1 - Set Time / Date

    15.7.1 Menu 9.1 - Set time / date [ ] and Postcode [ PLZ ] Select and open menu Additional information about postcode 9.1 [ ] Time /date and Only the first two digits of the code are entered for postcode.
  • Page 55: Menu 9.2 - End Point Configuration [ ]

    15.7.2 Menu 9.2 - End point configuration [ ] Additional information about configuring the First move the blinds end points manually to the centre position. The end points must be configured in order for the roller shutters to stop at the desired upper and lower positions. It is imperative that both end points are configured, oth- erwise malfunctions may occur..
  • Page 56: Menu 9.3 - Configure Ventilation Position

    15.7.3 Menu 9.3 - Configure ventilation position [ If you want your roller shut- Move the roller shutters ters to close at a different to the desired position. position to the lower end point, you can use this function to determine an arbitrary position (e.g.
  • Page 57: Menu 9.4 - Configure Continuous Display Lighting

    15.7.4 Menu 9.4 - Configure continuous display lighting Pressing one of the operating buttons causes the backlight- Select and open menu 9.4 ing in the standard display to switch on at full intensity. Display lighting. Subsequently the brightness gradually fades down to the configured level.
  • Page 58: Menu 9.5 - Weekly Programme

    15.7.5 Menu 9.5 - Weekly programme [ ] configuration The subsequent mode of operation and the number of Select and open menu opening and closing times that can be configured depends 9.5 [ ] Weekly pro- on the desired switching programme. gramme.
  • Page 59: Menu 9.6 - Configure Motor Speed

    15.7.6 Menu 9.6 - Configure motor speed The speed of the motor can be configured for recurring Select and open automatic functions if necessary (e.g. to reduce noise). menu 9.6 Motor speed. Recurring automatic commands are executed at the con- figured motor speed.
  • Page 60: Menu 9.7 - Switch Button Lock On/Off

    15.7.7 Menu 9.7 - Switch button lock on/off Activate / deactivate the You can activate the button lock in order to protect the RolloTron Comfort against unintentional input. button lock directly from the standard display. Automatic activation after approx. two minutes. If the button lock is activated and no buttons are pressed Press and hold the [ SET/ within a period of two minutes, the button lock is acti-...
  • Page 61: Erase All Settings, Software Reset

    15.7.8 Erase all settings, software reset If necessary, you can erase Next, the device's software all of your settings and version will be displayed for return the RolloTron Com- a few seconds. fort system to its original All settings will be erased factory settings.
  • Page 62: Removing The Rollotron Comfort (E.g. In The Event Of A Move)

    17. Removing the RolloTron Comfort (e.g. in the event of a move) Erase all settings. Simultaneously press and hold the buttons for 5 seconds. Fully close the roller shutters. Keep the button held down. Pull out the belt as far as possible from the top of the RolloTron Comfort.
  • Page 63 17. Removing the RolloTron Comfort (e.g. in the event of a move) Remove the belt compartment cover. Check the position of the fastening hook and move the hook into an easily accessible position if necessary. CAUTION! There is a risk of injury from the reel. ◆...
  • Page 64: Removing The Belt In The Event Of Unit Failure

    18. Removing the belt in the event of unit failure In the event that the RolloTron Comfort unit fails and the Release the belt from the fastening hook and pull it out motor no longer runs, you can use the disengaging bracket completely from the RolloTron.
  • Page 65: What To Do If

    19. What to do if... ? Fault Possible cause / solution ... the RolloTron Comfort indicates no Check the power supply incl. connecting cable and plug. functions? ... the RolloTron Comfort no longer reacts in the The electronic system switched off the drive after closing the roller morning at the configured switching time? shutters because the deflection roller stopped turning.
  • Page 66 19. What to do if... ? Fault Possible cause / solution ... the roller shutters stop during downward travel? a) The roller shutters may have hit an obstacle. Move the roller shutters back up and remove the obstacle. b) Slats have shifted out of alignment. If possible, move the roller shutters back up and realign the slats.
  • Page 67 19. What to do if... ? Fault Possible cause / solution ... the RolloTron Comfort no longer reacts to The maximum running time of the drive has been exceeded, manual commands and a temperature icon is shown see page 6. on the display? The motor is too hot.
  • Page 68: Information About Maintenance And Care Of Your Equipment

    20. Information about maintenance and care of your equipment Maintenance Care You can clean the RolloTron Comfort using a lightly CAUTION! dampened cloth. Please do not use aggressive or abra- sive cleaning agents. Inadequate maintenance may lead to personal injury through damage to your RolloTron Comfort and to the roller shutter system.
  • Page 69: Technical Specifications

    21. Technical Specifications Power reserve Supply voltage: 230 V / 50 Hz; 230 V / 60 Hz Nominal power: 70 W The RolloTron Comfort has a power Standby power: < 0.35 W reserve of approx. 8 hours. Nominal torque: Data retention subsequently to - RolloTron Comfort 10 Nm power failure...
  • Page 70: Tractive Force Diagrams

    22. Tractive force diagrams Belt length [ m ] 1 Lifting weight [Kg] 2 Belt thickness 1.0 mm 3 Belt thickness 1.3 mm 4 Belt thickness 1.5 mm 5 Belt length [m] 6 Belt lengths for RolloTron Comfort 7 Belt lengths for RolloTron Comfort Plus...
  • Page 71: Factory Settings

    23. Factory settings Automatic: Timer periods: Up time: 07:00 Down time: 20:00 hours, switch time mode [Normal] Automatic solar function: random function: Time / date: 12:00 hours / 01.12.2016 Postcode: Weekly programme: 1 (weekly switching times) Maximum speed: 3 = Maximum (in automatic mode) Display backlighting: Automatic summer / winter changeover:...
  • Page 72: Time Zone Table

    24. Time zone table Belgium France Luxembourg 187 Kattowitz 216 Barcelona 248 Istanbul 101 Antwerp 130 Bordeaux 158 Luxembourg 188 Krakow 217 Bilbao 249 Maribor 102 Bruges 131 Brest 189 Lodz 218 Badajoz 250 Prague The Netherlands 103 Brussels 132 Dijon 190 Lublin 219 Burgos 251 Sarajevo...
  • Page 73: Menu 9 - System Settings [ ]; Brief 25. Simplified Eu Declaration Of Conformity

    25. Simplified EU Declaration of Conformity RADEMACHER Geräte-Elektronik GmbH hereby declares The full text of the EU declaration of conformity is included that the RolloTron Comfort complies with the with the product and is kept on file by the manufacturer.
  • Page 74 RADEMACHER shall remedy any defects, which occur within the warranty period free of charge either by repair or by Your statutory warranty claims shall remain unaffected by replacement of the affected parts or by supply of a new re- this warranty.
  • Page 76 RADEMACHER Geräte-Elektronik GmbH Buschkamp 7 46414 Rhede (Germany) info@rademacher.de www.rademacher.de Service: Hotline 01807 933-171* Fax +49 2872 933-253 * 30 seconds free of charge, subsequently 14 cents / minute from German fixed line networks and service@rademacher.de max. 42 cents / minute from German cellular networks.

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