CAME ZL65 Installation Manual
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Summary of Contents for CAME ZL65
- Page 1 FA02237-EN ZL65 INSTALLATION MANUAL English...
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Page 2: Table Of Contents
TABLE OF CONTENTS GENERAL PRECAUTIONS FOR INSTALLERS ........................3 DISMANTLING AND DISPOSAL ............................4 PRODUCT DATA AND INFORMATION ..........................5 Key ....................................5 Description ..................................5 Intended use ..................................5 Technical data .................................. 5 Fuse table ..................................5 Description of parts ................................6 Size .................................... -
Page 3: General Precautions For Installers
(2006/42/EC) and with the reference harmonised technical standards are specified in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site. • Make sure that no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power supply that is compliant with the installation rules. -
Page 4: Dismantling And Disposal
UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Please follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling. -
Page 5: Product Data And Information
With the Green Power module connected to the control panel, the end installations fall within the scope of Regulation (EU) 2023/826; “Household and Office” spaces. Technical data MODELS ZL65 Power supply (V - 50/60 Hz) Motor power supply (V) Power (W) -
Page 6: Description Of Parts
Description of parts Transformer Connector for the UR042 module Line fuse Connector for plug-in radio frequency card (AF) Power supply terminal board Connector for the R700 or R800 decoding card Terminal board for connecting the signalling devices RIO CONN card connector Terminal boards for gearmotors with encoder RSE card connector Terminal board for connecting control devices... -
Page 7: Size
Size Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC flashing beacon 2 x 0.5 mm² 2 x 0.5 mm² TX Photocells 2 x 0.5 mm²... -
Page 8: Installation
INSTALLATION Preparing the control panel Separate the parts of the control panel. Drill the pre-marked holes. The diameter of the holes is 20 mm. Fastening the control panel Drill the fixing points in the control panel in a protected area. Fasten the base using screws and plugs. -
Page 9: Electrical Connections
ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable. Connecting to the electrical network Make sure the mains power supply is disconnected during all installation procedures. -
Page 10: Connecting Gearmotors For Swing Operators
Connecting gearmotors for swing operators Gearmotor with encoder = Gearmotor delayed while opening = Gearmotor delayed while closing M1 N1 ENC1 M2 N2 ENC2 Gearmotor without encoder = Gearmotor delayed while opening = Gearmotor delayed while closing M1 N1 ENC1 M2 N2 ENC2 Connecting accessories Power supply output for accessories 24 V Device... -
Page 11: Command And Control Devices
Command and control devices STOP button (NC contact) This stops the operator and excludes automatic closing. Use a control device to resume movement. When the contact is being used, it must be activated during programming. See the [F1 – Total stop] function. Control device (NO contact) Open command Partial Opening or Pedestrian command... -
Page 12: Photocells And Sensitive Edges
Photocells and sensitive edges Connect the devices to the CX and/or CY inputs. During programming, configure the type of action that must be performed by the device connected to the input. If contacts CX and/or CY are not used, they must be deactivated during programming. For systems with multiple pairs of photocells, please see the manual for the relevant accessory. -
Page 13: Dfwn Sensitive Edge
DFWN sensitive edge 10 TS 2 CX CY C NO NC DFWN Connection for the 12 V AC electric lock - 15 W max. Resistance 6.8 Ω - 7 W ① See function [F10] open warning light or enable electric lock. -
Page 14: Programming
PROGRAMMING Programming button functions and warning LEDs ESC button button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator (outside the programming menu) < > buttons The <... - Page 15 OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [F19 - CX input The function is used to configure the CX (F2) and CY Automatic close] activated. (F3) input. CY input C4 = Obstacle standby (photocells) C7 = Reopen while closing (sensitive...
- Page 16 With the function active and the operator stopped, an open or close command is not performed if the Obstacle with motor OFF (Default) safety devices detect an obstacle. The function is stopped active when the passage is closed or open, or after a complete stop.
- Page 17 The function is used to set the time before automatic closure, once the opening travel end point has been reached or once the photocells have caused a partial stop [C3]. OFF (Default) Automatic closure From 1 to 180 seconds The function does not work if any of the safety devices are triggered when an obstacle is detected, after a complete stop, during a power outage or if there is an error.
- Page 18 The function is used to set the slowdown speed Closing slowdown during closing when the motor selected in function 15% to 60% speed [A1 – Motor type] is number 6. The percentage is calculated on the maximum travel speed. The function is used to set the speed during travel Calibration speed From 20% to 60% (Default 50%) self-learning.
- Page 19 Value 1 indicates that the M2 motor is being used The function is used to configure the card inserted in RSE communication 3 = CRP/CAME KEY (Default) the RSE connector. The function activates saving user data, timings and configurations to the memory device (memory roll).
- Page 20 The function activates uploading user data, timings and configurations on the memory device (memory roll). Any configurations already on the electronic Read data board are overwritten. ON (Run operation) The function is displayed only when a memory roll card is inserted into the control board. The function assigns a unique identification code (CRP address) to the control board.
- Page 21 The function is used to remove one of the registered users. Remove user See the [Remove registered users] section for information on how to remove them. Remove all registered users. OFF (Cancel operation) Remove all ON (Run operation) “CLr” will appear to confirm deletion. The function is used to choose the type of radio coding for the transmitters enabled to control the 1 = All decoding (default)
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Page 22: Saving A New User
Saving a new user Press to enter programming. ENTER Access: - New user. Press to confirm. ENTER ① Choose the function to be assigned to the user: ② 1 = Step-by-step - The first command is to open and the second to close. 2 = Sequential - The first command is to open, the second to STOP, the third to close and the fourth to STOP. -
Page 23: Removing Registered Users
Removing registered users Press to enter programming. ENTER Select: - Remove single user. Press to confirm. ENTER ① Use the arrows to select and press to start the remove user procedure. ENTER ② Use the arrows to choose the number associated with the user you want to remove and press to confirm. -
Page 24: Import/Export Data
Import/export data Save user data and system configuration data on a MEMORY ROLL card. The stored data can be reused for another control board of the same type to carry across the same configuration. Before inserting and removing the MEMORY ROLL card, DISCONNECT THE MAINS POWER SUPPLY TO THE LINE. Insert the MEMORY ROLL card into the corresponding connector on the control board. -
Page 25: Error And Warning Messages
ERROR AND WARNING MESSAGES The travel calibration was interrupted to activate the STOP button. Adjustment error Encoder failure error Service test failure error Operating time error Obstacle detected during closing Obstacle detected during opening Maximum number of obstacles Serial communication error Incompatible remote control Wireless system communication error Wireless system not configured error... -
Page 26: Final Operations
FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp. - Page 27 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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