SUTO S600 Instruction And Operation Manual
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SUTO S600 Instruction And Operation Manual

Portable compressed air analyzer
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English
Instruction and operation manual
S600
Portable Compressed Air Analyzer

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Summary of Contents for SUTO S600

  • Page 1 English Instruction and operation manual S600 Portable Compressed Air Analyzer...
  • Page 2 The device is designed exclusively for the described application. We offer no guarantee for the suitability for any other purpose. We are also not liable for consequential damage resulting from the delivery, capability or use of this device. S600...

  • Page 3: Table Of Contents

    8.2 Value view................25 8.3 Graphic view...............26 8.4 Menu.................26 9 Guided measurement..............28 9.1 Steps for guided measurement..........29 9.2 Reports for guided measurements.........33 10 Optional accessories..............34 11 Maintenance................34 12 Calibration................34 13 Disposal or waste..............34 14 Warranty................35 15 Appendix Modbus holding register table........36 S600...

  • Page 4: Safety Instructions

    • Any contact with energized parts of the product may lead to a electrical shock which can lead to serious injuries or even death! • Consider all regulations for electrical installations. • The system must be disconnected from any power supply during maintenance work. S600...
  • Page 5 • Do not exceed the maximum operation temperature or pressure. • Avoid condensation inside the instrument caused by the supplied air or gas because it harms the instrument and affects the S600...
  • Page 6 Please make sure, that your measuring point is free of excessive contamination/dirt. This should maintained before every measurement. • Observe the measuring point always before measurement if it is free of contamination like water drops, oil drops or other rough contaminants. S600...
  • Page 7 A clean tissue may help to identify oil, water or any other lubricants in the air. ATTENTION! Overpressure! Remove always all protection caps before connecting the compressed air to the inlet. S600...

  • Page 8: Application

    2 Application 2 Application The S600 is an all-in-one portable compressed air purity analyzer. It measures, records and verifies particle concentration, dew point, oil vapor, temperature, and pressure in a compressed air system. The S600 is mainly used in industrial environments, and is not developed to be used in explosive areas.

  • Page 9: Technical Data

    Laser optical detection quantity Dew point Ceramic humidity sensor, oscillating crystal Oil vapor Volume flow Thermal mass flow (Anemometer) Medium Compressed air, non corrosive components Humidity of the < 40%, non condensation medium Temp. of the 0 ... +50°C medium S600...

  • Page 10: Electrical Data

    100% @ 0.15 μm < d Dew point ± 2°C Td Oil vapor 5% of value ± 0.003 mg/m Volume flow ± (2% of value + 0.3% of range) (isokinetic sampling device only) Temperature ±0.1 K Pressure ±0.08 bar / ±1.1603 psi S600...

  • Page 11: Dimensional Drawings

    5 Dimensional drawings 5 Dimensional drawings Dimensions of S600 in mm (cover closed): S600...
  • Page 12 5 Dimensional drawings Dimensions of the isokinetic sampling device (optional) in mm: S600...

  • Page 13: Installation On Site

    Please make sure that all components listed below are included in your package. Qty. Description Item No. S600 portable compressed air analyzer in a hand P560 0600 carry case with handle and shoulder belt USB OTG memory stick A554 0087...

  • Page 14: Compressed Air Connectors (Inlets And Outlets)

    6 Installation on site 6.1 Compressed air connectors (inlets and outlets) The S600 provides two compressed air inlets on the right side of the housing. As shown in the above picture, the inlets are marked respectively based on their functions: •...
  • Page 15 Also the other two outlets need to be opened before connecting the instrument to the compressed air supply. ATTENTION! All gas outlets of the measurement device must stay opened during the complete usage of the device. S600...

  • Page 16: Compressed Air Connections

    • The tubes should be not bended heavily and should be installed with a big curve radius to avoid turbulence in the air flow. • The isokinetic sampling device must be set up next to the S600 to achieve a straight and short connection. Please observe the following section to connect the isokinetic sampling device to the S600.
  • Page 17 2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust. 3. If the filter is contaminated severely, stop using the S600 for measurement because this may lead to serious damage to the device.

  • Page 18: When The Isokinetic Sampling Device Is Equipped

    6 Installation on site ATTENTION! Always use the 6 mm Teflon hose adapter to connect the teflon hoses to the S600 and to the isokinetic sampling device! You may damage the device if the hoses are not used. 6.2.2 When the isokinetic sampling device is equipped The following figure shows the S600 connection diagram with the isokinetic sampling device.
  • Page 19 5. Connect the isokinetic outlet 4 with the inlet for the particle counting at the S600 using the supplied 6 mm tube and the hose adapters. 6. Now open outlet valve 2 and 4 to pressurize the instrument.

  • Page 20: When The Isokinetic Sampling Device Is Not Equipped

    6.2.3 When the isokinetic sampling device is not equipped Connect your compressed air system using two teflon hoses to the corresponding inlets at the S600: Gas inlet Oil / Dew point measurement and Gas inlet Particle measurement. Make sure you are using clean and oil-free components when connecting the instrument.

  • Page 21: Electrical Connections

    6.4.3 Connecting with a PC or an OTG USB memory stick Through the USB port on the S600 face panel, the S600 can be connected with: • An OTG memory stick: To import firmware for upgrade and to export data.

  • Page 22: Setup And Configuration

    7 Setup and configuration 7 Setup and configuration The S600 is configured ex-works and ready to work out of the box. The S600 provides a guided measurement procedure to take you through device setup for each measurement parameter. All these setup settings are automatically saved into the device even on a power failure.

  • Page 23: Operation

    8 Operation 8 Operation After the S600 is powered on, the initialization screen is displayed with an active progress bar. During the initialization, the device configures the sensors and runs initialization routines. After the initialization is completed, the date of the last calibration date is shown.

  • Page 24: Main Screen

    Connected to a PC manufacturer or your through the USB port. local dealer. RTC backup battery status Alarm triggered Data logger status: - STOP—Indicates that the data logger is not running. - LOG—Indicates that the data logger is running. S600...

  • Page 25: Value View

    To switch to the value view, click Value in the bottom. Note: During the first five minutes, the S600 performs a purge process to ensure any remaining particles in the system are blown out. During this period, the counting numbers on the Particle pane appear green and blinking.

  • Page 26: Menu

    To view, export, and delete the captured screenshots and check the memory status. Service info To configure contacts of technical support. You can import a logo file to the S600 through the USB port. System To configure system-level settings: settings •...
  • Page 27 ◦ For S4M, select Proprietary as the protocol. ◦ For 3rd-party software, select Modbus TCP Ethernet as the protocol. • Web transmitter: Used to enable the S600 to send measurement data to S4M. In this sub- menu, Configure the IP address or domain name of the S4M server.

  • Page 28: Guided Measurement

    9 Guided measurement 9 Guided measurement The S600 provides a software-based guided measurement which takes you through the complete measurement. This leads to a simplified measurement process and prevents you from wrong measurements. To start a guided measurement, do the following: 1.

  • Page 29: Steps For Guided Measurement

    Click Yes to start. 2. The system asks if you are using the isokinetic sampling device, and this will affect the further steps and instructions. Select Yes if you have the isokinetic sampling device connected. Otherwise, click No. S600...
  • Page 30 If the altitude is negative, enter 0 instead of the real negative value. 5. Select the compressed air class as needed. Note: ISO8573 stipulates alarm limit values for different classes. CLASS 0 allows you to customize the alarm limit values. S600...
  • Page 31 7. The system checks whether the pressure is in the valid range. 8. The system performs the self- calibration cycles and cleans the internal sensor components. S600...
  • Page 32 9 Guided measurement The following 3 steps only apply if you select Yes for the isokinetic sampling device; otherwise skip the next 3 steps 1. The S600 is now ready for measurement. Please read the instructions shown on the screen carefully, and then click Start.

  • Page 33: Reports For Guided Measurements

    (not the check box on the right). A window appears showing the PDF for your preview. • To copy, export or delete files, select the file check boxes, and then click the corresponding button at the bottom. S600...

  • Page 34: Optional Accessories

    12 Calibration The S600 unit is calibrated ex work. The exact calibration date is printed on the certificate which is supplied together with the unit. The accuracy of the unit is regulated by the onsite conditions, and parameters like high oil, high humidity or other impurities can affect the calibration and furthermore the accuracy.

  • Page 35: Warranty

    • If the warranty sealing is removed or damaged. Other claims, especially those for damage occurring outside the instrument are not included unless responsibility is legally binding. Warranty repairs do not extend the period of warranty. ATTENTION! Batteries have a reduced warranty time of 12 months. S600...

  • Page 36: Appendix Modbus Holding Register Table

    Byte order Byte sequencing (HEX) Example MID-LITTLE-ENDIAN A B C D 0x 0A 11 42 C5 (Read from the device) LITTLE-ENDIAN B A D C 0x 11 0A C5 42 BIG-ENDIAN C D A B 0x 42 C5 0A 11 S600...

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