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SUTO S600 Instruction And Operation Manual

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English
Instruction and Operation Manual
S600
Portable Compressed Air Purity Analyzer

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Summary of Contents for SUTO S600

  • Page 1 English Instruction and Operation Manual S600 Portable Compressed Air Purity Analyzer...
  • Page 2 The device is designed exclusively for the described application. We offer no guarantee for the suitability for any other purpose. We are also not liable for consequential damage resulting from the delivery, capability or use of this device. Revision: 2025-3 Last modifications: April, 2025 S600...

  • Page 3: Table Of Contents

    9.6.2 PIN code protection............31 9.6.3 Network settings............31 10 Guided measurement...............32 10.1 Steps for guided measurement..........33 10.2 Reports for guided measurements........38 10.3 Export PDF reports.............38 10.3.1 Export to USB stick via the USB port.......39 10.3.2 Export via the S4A software...........41 S600...
  • Page 4 10.3.2.1 Via USB port............41 10.3.2.2 Via Ethernet connection...........41 10.3.2.3 Via S4A remote communication connection ....43 11 Optional accessories..............45 12 Maintenance................45 13 Calibration................45 14 Disposal or waste..............46 15 Warranty................46 16 Appendix - Modbus Interface.............46 S600...

  • Page 5: Safety Instructions

    Any contact with energized parts of the product may lead to a electrical shock which can lead to serious injuries or even death! • Consider all regulations for electrical installations. • The system must be disconnected from any power supply during maintenance work. S600...
  • Page 6 • Always check the compressed air connectors in terms of stability and tightness before any operation. ATTENTION! Measurement values can be affected by malfunction! The product must be installed properly and frequently maintained, otherwise it may lead to wrong measurement values, which can lead to wrong results. S600...
  • Page 7 • Avoid direct UV and solar radiation during storage. • For the storage the humidity must be < 90%, no condensation. • During transportation the instrument should always be handled with care, otherwise the internal sensors may get damaged and the measurement results may differ. S600...

  • Page 8: Registered Trademarks

    A clean tissue may help to identify oil, water or any other lubricants in the air. 2 Registered trademarks SUTO ® Registered trademark of SUTO iTEC MODBUS ® Registered trademark of the Modbus Organization, Hopkinton, USA HART ®...

  • Page 9: Application

    3 Application 3 Application The S600 is an all-in-one Portable Compressed Air Purity Analyzer. It measures, records and verifies particle concentration, dew point, oil vapor, temperature, and pressure in a compressed air system. The S600 is mainly used in industrial environments, and is not developed to be used in explosive areas.

  • Page 10: Technical Data

    Humidity of medium < 40%, non condensation Medium temperature 0 ... +50°C Operation pressure 0.3 ... 1.5 MPa 0.15 … 0.3 MPa Interface Ethernet (Modbus/TCP) 4G/LTE (Optional) Display Touchscreen, Size: 5“, Resolution: 800 x 480 px Data logger Internal, 100-million values S600...

  • Page 11: Electrical Data

    ±3°C Td (-100 ... -70°C Td) Oil vapor 5% of value ± 0.003 mg/m Isokinetic sampling 3% of RDG device 5.4 Total air consumption Input pressure With isokinetic Without isokinetic (bar) sampling device (l/min) sampling device (l/min) ~100 ~228 ~500 S600...

  • Page 12: Dimensional Drawings

    6 Dimensional drawings 6 Dimensional drawings Dimensions of S600 in mm (cover closed): S600...
  • Page 13 6 Dimensional drawings Dimensions of the isokinetic sampling device (optional) in mm: S600...

  • Page 14: Installation On Site

    The following items are included only if you have ordered the isokinetic sampling device. Isokinetic sampling device, including a flow sensor Connection cable to S600 with an M12 and an M8 connectors at each end 150 mm connection tube, both ends quick...

  • Page 15: Compressed Air Inlets And Outlet

    7 Installation on site 7.1 Compressed air inlets and outlet On the right side of the S600 housing, there are two compressed air inlets. On the left side, there is one outlet. Right view ATTENTION! Permissible pressure! Please observe the maximum permissible inlet pressure.

  • Page 16: Compressed Air Connections

    • The tubes should be not bended heavily and should be installed with a big curve radius to avoid turbulence in the air flow. • The isokinetic sampling device must be set up next to the S600 to achieve a straight and short connection. Please observe the following section to connect the isokinetic sampling device to the S600.
  • Page 17 2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust. 3. If the filter is contaminated severely, stop using the S600 for measurement because this may lead to serious damage to the device.

  • Page 18: When The Isokinetic Sampling Device Is Equipped

    Connect the isokinetic sampling device using the teflon hose delivered with the device. The following illustrates which outlets of the sampling device need to be connected to which inlets of the S600. The following procedure describes how to set up the connection.

  • Page 19: When The Isokinetic Sampling Device Is Not Equipped

    4. Remove the protection caps from the two inlets of the S600. 5. Connect the valve 2 outlet with the inlet for dew point and oil vapor measurement at the S600 using the 700 mm Teflon hose.

  • Page 20: Electrical Connectors

    7 Installation on site 7.3 Electrical connectors The S600 provides four electrical connectors: • A USB port on the S600 face panel. • The following three connectors on the right side of the housing, as shown in below figure. Description...

  • Page 21: Electrical Connections

    7.4.3 Connect with a PC or an OTG USB memory stick Through the USB port on the S600 face panel, the S600 can be connected with: • An OTG memory stick: To import firmware for upgrade and to export data.

  • Page 22: Setup And Configuration

    8 Setup and configuration 8 Setup and configuration The S600 is configured ex-works and ready to work out of the box. The S600 provides a guided measurement procedure to take you through device setup for each measurement parameter. All these setup settings are automatically saved into the device even on a power failure.

  • Page 23: Operation

    9 Operation 9 Operation After the S600 is powered on, the initialization screen is displayed with an active progress bar. During the initialization, the device configures the sensors and runs initialization routines. After the initialization is completed, the date of the last calibration date is shown.

  • Page 24: Main Screen

    RTC backup battery status your local dealer. Alarm triggered S4A remote connected 4G/LTE signal strength Data logger status: - STOP—Indicates that the data logger is not running. - LOG—Indicates that the data logger is running. S600...

  • Page 25: Value View

    To switch to the value view, click Value in the bottom. Note: During the first five minutes, the S600 performs a purge process to ensure any remaining particles in the system are blown out. During this period, the counting numbers on the Particle pane appear green and blinking.

  • Page 26: Menu

    For more information, see Chapter 10 Guided measurement. Files To view, export, and delete the captured screenshots and check the memory status. Service info To configure contacts of technical support. You can import a logo file to the S600 through the USB port. S600...
  • Page 27 ◦ For S4M, select Proprietary as the protocol. ◦ For 3rd-party software, select Modbus/TCP Ethernet as the protocol. • Web transmitter: Used to enable the S600 to send measurement data to S4M. In this sub- menu, Configure the IP address or domain name of the S4M server.

  • Page 28: Establish S4A Remote Connection

    If you buy the 4G/LTE module, you can view online measurement data, PDF reports, and logs on the S4A remotely after establishing the connection between the S600 and the 4G module. Follow steps below to establish the connection: Do followings on the S600 1.
  • Page 29 1. Download the S4A Software and install it on your PC. 2. Start the S4A software. Note: Make sure your firewall does not block the S4A software required to connect to the S600. 3. Check the connection modes: • For USB connection: set it to USB.
  • Page 30 5. Select the S600 by clicking the line and the click OK. Note: If the S600 is not shown, check your connection and make sure that it is reachable. • For Ethernet connection, you can add the device manually by clicking Manual Add.

  • Page 31: Sim Card Requirement For 4G Option

    Data traffic required per month is 7 GB if the system is running 7×24 hours. 9.6.2 PIN code protection The S600 does not support modifying PIN code on the screen. If your SIM card has PIN code protection, disable it by using other devices, for instance using your mobile phone.

  • Page 32: Guided Measurement

    10 Guided measurement 10 Guided measurement The S600 provides a software-based guided measurement which takes you through the complete measurement. This leads to a simplified measurement process and prevents you from wrong measurements. To start a guided measurement, do the following: 1.

  • Page 33: Steps For Guided Measurement

    10.2 Reports for guided measurements . 10.1 Steps for guided measurement Follow steps below to go through the guided measurement. 1. An overview is given about the selected measurement types. Click Yes to start. 2. Select the measured parameters. S600...
  • Page 34 If the altitude is negative, enter 0 instead of the real negative value. 5. Select the compressed air class as needed. Note: ISO8573 stipulates alarm limit values for different classes. CLASS 0 allows you to customize the alarm limit values. S600...
  • Page 35 8. The system asks if you are using the isokinetic sampling device, and this will affect the further steps and instructions. Select Yes if you have the isokinetic sampling device connected. Otherwise, click S600...
  • Page 36 After cleaning and calibration, the measurement starts automatically. The following 3 steps only apply if you select Yes for the isokinetic sampling device; otherwise skip the next 3 steps. S600...
  • Page 37 Preparation. During the measurement, you can see the Data logger status icon on the status bar switched from STOP to LOG. The remaining time is displayed in the upper left corner. Please wait until the system complete the measurement. S600...

  • Page 38: Reports For Guided Measurements

    10.3 Export PDF reports The S600 offers multiple export options for PDF reports. You can export by either of the following ways: • Export to a USB stick through the Micro USB port on the front panel of the S600.

  • Page 39: Export To Usb Stick Via The Usb Port

    10 Guided measurement 10.3.1 Export to USB stick via the USB port 1. Insert the USB stick to the USB port on the front panel of the S600. 2. Click Menu > Guided Measurement > Report Manager to enter the Report Manager page.
  • Page 40 OK. Then the PDF report is exported to the USB stick. • The PDF report on the USB stick can be opened on a PC. • Click Copy raw data to button to export the log file. S600...

  • Page 41: Export Via The S4A Software

    10.3.2 Export via the S4A software When exporting PDF reports to a PC using the S4A software, you need to connect the S600 to the PC by either of the following ways: via the USB port, via Ethernet, or via 4G remote communication.
  • Page 42 3. View the IP address via Menu > Communication > Field-bus Ethernet > Status. Note: The PC and the S600 must be in the same area network and share the same address segment. VLANs are not possible. Example is shown as below. S600...

  • Page 43: Via S4A Remote Communication Connection

    10 Guided measurement 10.3.2.3 Via S4A remote communication connection Firstly, establish remote communication between S600 and S4A (see section 9.5). Then start the S4A software and do the followings on the S4A software to export PDF report. Notes: • While exporting PDF reports, the S4A software version must be 1.4.7 or later.
  • Page 44 10 Guided measurement 5. A new pop-up windows shows the available files on the S600 that can be exported as PDF reports. Note: If no PDF report is shown, perform a guided measurement in the S600 to generate measurement data.

  • Page 45: Optional Accessories

    13 Calibration The S600 unit is calibrated ex work. The exact calibration date is printed on the certificate which is supplied together with the unit. The accuracy of the unit is regulated by the onsite conditions, and parameters like high oil, high humidity or other impurities can affect the calibration and furthermore the accuracy.

  • Page 46: Disposal Or Waste

    : Yes : Set ex-factory IP address : Dynamic or Static Subnet : Dynamic or Static Gateway : Dynamic or Static Timeout : ≥ 200 ms Response message that the device returns to the master: • Function code: 03 S600...
  • Page 47 For example, if the main system follows the LSB first order: When the 4-byte floating number, in the order of Byte1-Byte0- Byte3-Byte2, is received from the slave (sensor), the master must change the byte order to Byte0-Byte1-Byte2-Byte3 for the correct display of the value. S600...
  • Page 48 16 Appendix - Modbus Interface The table lists specifications of the Modbus output channels in the S600. Sensor Holding Data No. of Channel Description Unit Resolution Description register type byte Temperature FLOAT_L °C Dew point Dew point FLOAT_L °C Td...

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