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Summary of Contents for Smartgen ACC4100
- Page 1 ACC4100 DIESEL AIR COMPRESSOR CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
- Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
- Page 3 Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel or loss of life if not followed correctly. WARNING! ACC4100 Diesel Air Compressor Controller User Manual Page 3 of 52...
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Page 4: Table Of Contents
8.5 CONDITIONS OF CRANK DISCONNECT SELECTION ............... 37 8.6 MAINTENANCE SETTING ......................37 9 PARAMETERS SETTING ........................38 10 SENSOR SETTING ........................... 40 11 COMMISSIONING ..........................41 12 TYPICAL APPLICATION ........................41 ACC4100 Diesel Air Compressor Controller User Manual Page 4 of 52... - Page 5 14.16 VOLVO EDC3 .......................... 49 14.17 VOLVO EDC4 .......................... 49 14.18 VOLVO-EMS2 .......................... 50 14.19 YUCHAI ........................... 50 14.20 WEICHAI ..........................50 15 TROUBLE SHOOTING ........................51 16 PACKING LIST ..........................52 ACC4100 Diesel Air Compressor Controller User Manual Page 5 of 52...
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Page 6: Overview
1 OVERVIEW ACC4100 Diesel Air Compressor Controller is used for air compressor with diesel-driven engine in order to realize air compressor start/stop, data measurement, maintenance, alarm protection and “three remotes”. It has speed regulator function, and CANBUS (SAE J1939) port, which can control various ECU or non-ECU diesel air compressors. -
Page 7: Performance And Characteristics
— Metal clips are used to fix the controller, and they are especially outstanding under high temperature environment; — Modular design, anti-flaming ABS plastic shell, pluggable terminals, built-in mounting, compact structure and easy installation. ACC4100 Diesel Air Compressor Controller User Manual Page 7 of 52... -
Page 8: Specification
Case Dimensions 135mm x 110mm x 44mm Panel Cutout 116mm x 90mm Working Conditions Temperature: (-25~+70)°C; Humidity: (20~93)%RH Storage Condition Temperature: (-25~+70)°C Protection Level IP65 front panel Weight 0.35kg ACC4100 Diesel Air Compressor Controller User Manual Page 8 of 52... -
Page 9: Operation
2. Move down cursor or decrease the value in setting menu. 1. In main screen, press it and it enters parameter setting menu; Set/Confirm 2. Confirm set information in parameter settings. ACC4100 Diesel Air Compressor Controller User Manual Page 9 of 52... -
Page 10: Controller Panel
, and stop the running air compressor; before stop if load control outputs, then disconnect load control; If “Cooling Time” is configured, then “cooling delay” starts; when cooling delay is over, it enters ACC4100 Diesel Air Compressor Controller User Manual Page 10 of 52... -
Page 11: Start Operation For Fuel Pre-Supply Output Setting
Between rated pressure and unloading action pressure, speed decreases as pressure increases. Under normal running state, press and load control relay disconnects and it enters idle running. Engine speed returns to rated idle value. For example: ACC4100 Diesel Air Compressor Controller User Manual Page 11 of 52... -
Page 12: Manual Dpf Regeneration
Under this circumstance, manual DPF regeneration operation is needed. Controller supports manual regeneration function, which meets the requirements of Euro V engine for controller. It can realize manual DPF regeneration operation. ACC4100 Diesel Air Compressor Controller User Manual Page 12 of 52... -
Page 13: Panel Icon Description Of Dpf Regeneration
(once per second), it means that regeneration preparation is well. Controller display is as Fig. 4: ACC4100 Diesel Air Compressor Controller User Manual Page 13 of 52... - Page 14 Fig. 5 DPF Regeneration Start When manual regeneration is completed, DPF response indicator is light off, and DPF discharge temperature indicator is light off. Controller screen display is as Fig. 3 shows. ACC4100 Diesel Air Compressor Controller User Manual Page 14 of 52...
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Page 15: Protection
High Discharge Press. pressure warning value, it issues warning signal. When controller detects discharge pressure value is below pre-set Low Discharge Press. pressure warning value, it issues warning signal. ACC4100 Diesel Air Compressor Controller User Manual Page 15 of 52... -
Page 16: Shutdowns
When controller input port is set to High Temp Shutdown Input and High Temp. Shutdown if it is active, it issues alarm signal. When controller input port is set to Low Oil Pressure Shutdown Low Oil Press Shutdown ACC4100 Diesel Air Compressor Controller User Manual Page 16 of 52... - Page 17 Maintenance 8 Over Maintenance 9 Over Maintenance 10 Over NOTE: For ECU Warning and ECU Shutdown alarms, if detailed information is displayed, check the engine according ACC4100 Diesel Air Compressor Controller User Manual Page 17 of 52...
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Page 18: Wire Connection
Table 10 AUX. Output 4 1.5mm 1.0mm setting AUX. Output 5 N/O volts free contact, Rated 1A DC28V; 1.0mm items. AUX. Output 6 1.0mm N/O output, Rated 1A DC28V; ACC4100 Diesel Air Compressor Controller User Manual Page 18 of 52... - Page 19 Users-defined Aux. Sensor 4 1.0mm (resistance/current/voltage) DC5V 1.0mm Power supply for voltage sensor; Sensor COM (B-) 1.0mm Sensor COM; connected with B- already internally; Communication with PC monitoring software. ACC4100 Diesel Air Compressor Controller User Manual Page 19 of 52...
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Page 20: Configuration Parameter Range And Definition
Safety On Delay (0-3600)s voltage, and charge alt failure alarms are all inactive. Time for engine idle running in start Start Idle Time (0-3600)s process. ACC4100 Diesel Air Compressor Controller User Manual Page 20 of 52... - Page 21 Set value is the percentage of rated speed; Disconnect Speed (0-200)% when speed is above the set value, starter ACC4100 Diesel Air Compressor Controller User Manual Page 21 of 52...
- Page 22 Com. Rated Adjust speed at corresponding upper (0-30000)kPa Pressure pressure value after load. Air Com. Unload Act Adjust speed at corresponding lower (0-30000)kPa Press pressure value after load. ACC4100 Diesel Air Compressor Controller User Manual Page 22 of 52...
- Page 23 Delay value and return value can be set. When external temp. sensor value is larger Cooler Control ((-50)-300)°C than this value, cooler control outputs. Delay value and return value can be set. ACC4100 Diesel Air Compressor Controller User Manual Page 23 of 52...
- Page 24 Alarm enable and delay value can be set. When external sensor value is less than Under Shutdown (0-30000)kPa this value, controller issues shutdown alarm; alarm enable and delay value can be ACC4100 Diesel Air Compressor Controller User Manual Page 24 of 52...
- Page 25 When custom resistance/current/voltage Custom Curve types are selected; related curve needs to be set. Engine Temperature Related Setting 0: Not Used Sensor Correlate Set (0-4) 1: Flexible Sensor 1 ACC4100 Diesel Air Compressor Controller User Manual Page 25 of 52...
- Page 26 1: From Crank Active Range (0-3) 2: Always 3: Never Active Action (0-2) 0: Warning 1: Shutdown 2: Indication Active Delay (0-20.0)s Time from detecting input is active to ACC4100 Diesel Air Compressor Controller User Manual Page 26 of 52...
- Page 27 0: Normally Open Output Type (0-1) 1: Normally Close Auxiliary Output 6 Common alarm; Contents Setting (0-129) Please refer to Table 10 for details. Output Type (0-1) 0: Normally Open ACC4100 Diesel Air Compressor Controller User Manual Page 27 of 52...
- Page 28 Engine temperature related settings: if it is ordinary engine and engine temperature is needed, any one of flexible sensors 1~4 shall be set engine temperature sensor; and at the same time curve type shall be set the ACC4100 Diesel Air Compressor Controller User Manual Page 28 of 52...
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Page 29: Definable Contents Of Auxiliary Output Ports 1~6
Act by fuel pump control upper and lower limits of fuel level Fuel Pump Control sensor. Heater Control Act by heater control upper and lower limits of temp. sensor. ACC4100 Diesel Air Compressor Controller User Manual Page 29 of 52... - Page 30 Act at the time of common alarm and common shutdown. Common Shutdown Act at the time of common shutdown. Common Warning Act at the time of common warning. Reserved Battery Overvolt Act when battery voltage high warning occurs. ACC4100 Diesel Air Compressor Controller User Manual Page 30 of 52...
- Page 31 Act when high temp. shutdown alarm occurs. Reserved Engine Low OP Warn Act when low oil pressure warning occurs. Engine Low OP Shut Act when low oil pressure shutdown occurs. Reserved Reserved Reserved ACC4100 Diesel Air Compressor Controller User Manual Page 31 of 52...
- Page 32 Flexible Sensor 4 High Shut Act when sensor 4 high shutdown occurs. Flexible Sensor 4 Low Shut Act when sensor 4 low shutdown occurs. Reserved Reserved Reserved Reserved Reserved Reserved Reserved ACC4100 Diesel Air Compressor Controller User Manual Page 32 of 52...
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Page 33: Custom Period Output
3 is inactive, defined combination output is not working; When input port 1 is inactive and port 2 is inactive, no matter port 3 is active or not, defined combination output is not working. ACC4100 Diesel Air Compressor Controller User Manual Page 33 of 52... -
Page 34: Defined Contents Of Digital Input Ports
For engine with Euro V standard, if DPF regeneration DPF Regeneration Inhibit Inhibit is needed, so when input is active, controller issues inhibition command to ECU. Reserved Reserved Reserved ACC4100 Diesel Air Compressor Controller User Manual Page 34 of 52... - Page 35 Reserved Reserved Act between start idle and stop idle; When input is active, Load Input load control outputs; When it is inactive, load control stops outputting. 48-53 Reserved ACC4100 Diesel Air Compressor Controller User Manual Page 35 of 52...
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Page 36: Selection Of Sensors
3 Custom Volt Curve corresponding curve 4 SGD themselves; Fuel Level Sensor 5 SGH pre-set sensor channel 6 -15 Reserved doesn't support current, and voltage type, then curve type item display “Reserved”. ACC4100 Diesel Air Compressor Controller User Manual Page 36 of 52... -
Page 37: Conditions Of Crank Disconnect Selection
Reset Maintenance item reset maintenance time. character string maintenance description can be set by maintenance 8, 9 Maintenance Description and 10; Users can input maintenance name, like Change Engine Oil. ACC4100 Diesel Air Compressor Controller User Manual Page 37 of 52... -
Page 38: Parameters Setting
Delay 00003s cursor will move down (as Screen 6). Over Shutdown Screen 6: Press to change plus or minus, then press Enable Choose: Enabled ACC4100 Diesel Air Compressor Controller User Manual Page 38 of 52... - Page 39 — Programmable inputs can’t be set the same item (except for user-defined), otherwise it won’t arise valid function. But programmable outputs can be set the same. ACC4100 Diesel Air Compressor Controller User Manual Page 39 of 52...
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Page 40: Sensor Setting
Table 15 Common Pressure Unit Conversion Table Item (pa) kgf/cm (p/in .psi) 1.02x10 1x10 1.45x10 1kgf/cm 9.8x10 0.98 14.2 1bar 1x10 1.02 14.5 － － 1psi 6.89x10 7.03x10 6.89x10 ACC4100 Diesel Air Compressor Controller User Manual Page 40 of 52... -
Page 41: Commissioning
If everything goes well, engine will go to normal running after idle running (if idle running is set). During this time, please observe engine’s running situation. If there is any other question, please contact SmartGen’s service. 12 TYPICAL APPLICATION Fig. -
Page 42: Installation
13.2 OVERALL & CUTOUT DIMENSIONS Fig. 9 Overall & Cutout Dimensions — BATTERY VOLTAGE INPUT: ACC4100 controller can suit battery voltage environment of DC (8~35)V. Negative of battery must be connected with the engine shell. Diameter of wire which connects power supply B+ and B- with battery positive and negative must be over 1.5mm . -
Page 43: Connections Of Controller With J1939 Engine
SAE J1939 shield-E (connect with ECU terminal only). CAN(H) SAE J1939 signal-C Using impedance 120Ω connecting line. CAN(L) SAE J1939 return-D Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 43 of 52... -
Page 44: Cummins Qsm11(Import)
CAN communication shielding line (connect SAE J1939 shield-E with ECU terminal only). CAN(H) SAE J1939 signal-C Using impedance 120Ω connecting line. CAN(L) SAE J1939 return-D Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 44 of 52... -
Page 45: Cummins Gcs-Modbus
Terminals of controller OEM connector of engine Remark Fuel relay output Starting relay output Connect with starter coil directly. CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 45 of 52... -
Page 46: Cummins Qsz13
Fuel relay output providing battery voltage for ECU. Starting relay output Connect to starter coil directly. CAN(H) CAN(H) Using impedance 120Ω connecting line. CAN(L) CAN(L) Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 46 of 52... -
Page 47: Deutz Emr2
X1 connector Remark Fuel relay output Starting relay output Communication shielding line (connect with ECU this terminal only). CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 47 of 52... -
Page 48: Mtu Adec (Smart Module)
Remark Fuel relay output 1, 10, 15, 33, 34 Starting relay output Connect to starter coil directly. CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 48 of 52... -
Page 49: Scania
14; Fuse is 16A. Starting relay output Connect to starter coil directly. Connected to negative of battery. CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. ACC4100 Diesel Air Compressor Controller User Manual Page 49 of 52... -
Page 50: Volvo-Ems2
Using impedance 120Ω connecting line. CAN(L) 1.34 Using impedance 120Ω connecting line. NOTE: If there is any question of connection between controller and ECU communication, please feel free to contact SmartGen’s service. ACC4100 Diesel Air Compressor Controller User Manual Page 50 of 52... -
Page 51: Trouble Shooting
If there is detailed alarm information, then check engine according to it; ECU warning or shutdown If there is not, refer to engine manual to obtain information according to SPN alarm code. ACC4100 Diesel Air Compressor Controller User Manual Page 51 of 52... -
Page 52: Packing List
16 PACKING LIST Table 46 Packing List Name Number Remark Controller Fixing Clips Certificate User Manual _________________________________ ACC4100 Diesel Air Compressor Controller User Manual Page 52 of 52...
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Questions and answers
Cuando no enciende el motor que usa controlador cuales son los pasos a seguir
If the engine does not start using the Smartgen ACC4100 controller, follow these troubleshooting steps:
1. Check all connections to ensure they are correct and wire diameters are suitable.
2. Confirm the controller’s DC power has a fuse and the positive and negative terminals are correctly connected to the starting battery.
3. Disconnect the crank mechanism (e.g., remove the fuel valve connection wire) to prevent accidental engine start.
4. Power on the starting battery; the controller should execute its routine.
5. Press the “start” button. If the engine does not start after the preset number of attempts, the controller issues a "Failed to Start" alarm.
6. Press the “stop” button to reset the controller.
7. Reconnect the crank mechanism (e.g., reconnect the fuel valve wire).
8. Press the “start” button again to attempt starting.
If the engine still does not start, observe the controller's alarm page for further diagnostic information or contact service support.
This answer is automatically generated