Download
Share
Print this page
Dynapac CC100 Maintenance Manual
  1. Manuals
  2. Brands
  3. Dynapac Manuals
  4. Construction Equipment
  5. CC100
  6. Maintenance manual
Dynapac CC100 Maintenance Manual

Dynapac CC100 Maintenance Manual

Hide thumbs Also See for CC100:

Advertisement

Quick Links

Download this manual
SVEDALA COMPACTION AND PAVING
DYNAPAC
CC100
MAINTENANCE
M100EN1
Box 504, SE-371 23 Karlskrona, Sweden
Telephone
+46 455 30 60 00
Telefax
+46 455 30 60 30

Advertisement

loading
Need help?

Need help?

Do you have a question about the CC100 and is the answer not in the manual?

Questions and answers

Related Manuals for Dynapac CC100

Summary of Contents for Dynapac CC100

  • Page 1 SVEDALA COMPACTION AND PAVING DYNAPAC CC100 MAINTENANCE M100EN1 Box 504, SE-371 23 Karlskrona, Sweden Telephone +46 455 30 60 00 Telefax +46 455 30 60 30...
  • Page 3 Vibratory Roller CC100 Maintenance M100EN1, 99-10-15 Diesel Engine: CC 100 Deutz F2L 1011F, Isuzu 3 LD1PW-05 These instructions apply from: CC 100 Deutz PIN (S/N) *60710100* Isuzu PIN (S/N) *60750100* CC 100 are primarily designed for repair work on asphalt but are also ideal for the compaction of new layers on small streets, pavements and cycle tracks.

  • Page 4: Table Of Contents

    CONTENS Page Lubricants, Symbols ............3 Other symbols ..............3 Specifications ............... 4, 5 Maintenance Schedule ............. 6 Maintenance Measures ..........7, 8 Every 10 hours (Daily) ........7, 9, 10, 11, 12 Every 50 hours (Weekly) ........7, 13, 14 Every 250 hours (Monthly) ........

  • Page 5: Lubricants, Symbols

    50/50 with water Anti-freeze down to about -35ºC. Other lubricants are required when operating at extremely high or low temperatures. See chapter, ”Special instructions”, or get in touch with Dynapac. Engine, oil level Air cleaner Engine, oil filter Battery...

  • Page 6: Specifications

    SPECIFICATIONS Weight, Dimensions Weight CECE, standard equipped roller kg, Deutz(lbs) ......2350 (5.181) Length, standard equipped roller mm (in) .....2395 (94.29) Width, standard equipped roller mm (in) .......1150 (45.27) Height, standard equipped roller mm (in) ......1755 (69.09) Height, roller with ROPS mm (in) .......2640 (103.93) Height, roller with cab mm (in) ........
  • Page 7 SPECIFICATIONS Contd. Tightening torque in Nm, for oiled bolts when using Tightening torque torque wrench. STRENGTH CLASS Thread 10.9 1130 1580 1960 2800 The ROPS bolts must always be torque-tightened ROPS dry. Bolt size: Strength class: 10.9 Tightening torque: 240 Nm Hydraulic system Opening pressure MPa Drive system...

  • Page 8: Maintenance Schedule

    MAINTENANCE SCHEDULE Read all the instructions thoroughly before carrying out any servicing operations. Proper care of the roller is essential to ensure satisfactory operation. Keep the machine clean so that any leakage, loose bolts or loose connections can be easily detected. Make a habit of inspecting the roller every day before star- ting up by checking all round and underneath the machine to detect any sign of leakage or other faults.

  • Page 9: Maintenance Measures

    MAINTENANCE MEASURES The periodic measures should be carried out primarily on reaching the stated number of operating hours, and secondarily in connection with the periods daily, weekly, etc. Always clean off the surrounding dirt before filling or checking oil and fuel, and before lubricating with oil or grease.

  • Page 10: Every 250 Hours (Monthly)

    MAINTENANCE MEASURES Every 250 hours of operation (Monthly) Item in Measure See page Comments Fig. 1 Clean the outside of the hydraulic fluid cooler Check the battery Change the lubricating oil of the diesel engine (Isuzu) See engine manual Clean the engine cooling fins See engine manual Every 500 hours of operation (Every 3 months) Item in...
  • Page 11 EVERY 10 HOURS OF OPERATION (Daily) Coolant level - Check, filling (Circulation of cooling air) ISUZU Take the greatest care if the radiator cap must be opened while the engine is hot. Danger of being scalded. Wear protective gloves and goggles. When filling or topping up, use coolant that consists of a mixture of 50% water and 50% anti-freeze medium.
  • Page 12 EVERY 10 HOURS OF OPERATION (Daily) Fuel tank - Filling Refuel the roller every day before starting work. Fill fuel up to the lower edge of the filler pipe. Use diesel fuel. Stop the engine. Press the filler nozzle against the filler pipe (1) to earth it while refuelling.
  • Page 13 EVERY 10 HOURS OF OPERATION (Daily) Hydraulic reservoir - Filling Open the engine hood fully and screw off the filler cap (1) and top up with fresh fluid as required. See page 3 with regard to the right grade of hydraulic fluid. Fig.
  • Page 14 EVERY 10 HOURS OF OPERATION (Daily) Pump system/drum Checking - Cleaning To clean, close the stop cock (2). Loosen the filter housing (1). Clean the insert and filter housing with water. Place one hand on the water pump, or listen, to check that the pump is working.
  • Page 15 EVERY 50 HOURS OF OPERATION (Weekly) Air cleaner Checking the indicator Make sure that the engine hood is fully open. Change or clean the main filter (4) fig.13 of the air cleaner when the indicator (1) is in the red zone while the engine is running at full revs.
  • Page 16 EVERY 50 HOURS OF OPERATION (Weekly) Steering cylinder and steering joint - Lubrication Risk of injury. Keep everyone clear of the articulated steering mechanism while the engine is running. 1. Turn the steering wheel fully to the left to gain ac- cess to all four lubricating nipples on the right-hand side of the machine.
  • Page 17 EVERY 250 HOURS OF OPERATION (Monthly) Hydraulic fluid cooler Checking - Cleaning Ensure that the flow of air through the cooler is not obstructed. Clean a dirty cooler using compressed air or a high- pressure washing unit. Blow or wash the cooler in the opposite direction to the normal flow of cooling air.
  • Page 18 EVERY 250 HOURS OF OPERATION (Monthly) ISUZU Diesel engine - Oil change 1. Run the engine warm before draining. Ensure that ventilation is adequate (extractor) when running the engine indoors. (Hazardous carbon dioxide fumes). Switch off the engine and push the reserve/parking brake knob.
  • Page 19 EVERY 500 HOURS OF OPERATION (Every 3 months) Hydraulic reservoir cap Checking Make sure that the reservoir cap is not clogged. Air must be able to flow freely in both directions through the cap. Clean with a little diesel oil if either direction is clogged, and blow clear with compressed air to ensure free flow.
  • Page 20 EVERY 500 HOURS OF OPERATION (Every 3 months) Controls - Lubrication Lubricate the forward/reverse controls in the engine compartment with a few drops of oil. If the controls start to become stiff after a long period of use, take off the cover and the forward/reverse lever at the operator’s station and lubricate the mechanism.
  • Page 21 EVERY 500 HOURS OF OPERATION (Every 3 months) Oil filter - Change 1. Remove the oil filter (1), discard it and fit a new one. 2. Ensure that the belt (2) is not cracked or otherwise damaged. Replace as required. 3.
  • Page 22 EVERY 500 HOURS OF OPERATION (Every 3 months) Hydraulic fluid filter - Change 1. Loosen the six mounting screws (1). 2. Remove the protective plate (2). Fig. 29 Engine compartment 1. Mounting screws 2. Safety plate 3. Loosen the red cover (3) and pull up the filter cartridge (4).
  • Page 23 EVERY 1000 HOURS OF OPERATION (Yearly) Hydraulic reservoir - Changing the oil Drain off condensed water from the hydraulic reservoir via the drain plug (1). Be careful when draining off the water. Do not drop the plug so that hydraulic fluid runs out. Drain as follows: 1.
  • Page 24 EVERY 1000 HOURS OF OPERATION (Yearly) Changing the engine pre-filter 1. Loosen the hose clips (2) with the aid of a screwdriver. 2. Remove and discard the pre-filter (1). 3. Collect fuel that runs out. 4. Fit a new pre-filter and tighten the hose clips. 5.
  • Page 25 EVERY 2000 HOURS OF OPERATION (Yearly) Hydraulic fluid reservoir - Changing the fluid Risk of scalding when draining hot oil. Protect your hands. 1. Arrange a vessel of at least 40 litres to drain the fluid. 2. Unscrew the drain plug (1) and allow all the fluid to run out and then refit the plug.
  • Page 26 EVERY 2000 HOURS OF OPERATION (Yearly) Water pump - Draining 1. Open the drain cock (2) to empty the water pump (1). Fig. 39 Pump system 1. Water pump 2. Drain cock Water tank - Cleaning 1. Clean the inside of the tank with water, mixed with a suitable detergent for cleaning the plastic surface.
  • Page 27 LONG-TERM PARKING The following directions must be followed when parking the machine for longer periods than one month. The measures described apply for a standstill of up to six months. Before reusing the roller again the items marked must be attended to. Fig.
  • Page 28 SPECIAL INSTRUCTIONS Standard oils and other On leaving the factory the various systems and components are filled with oil or fluid as indicated on recomended fluids page 3 and are thus suitable for operation in ambient temperatures between -10°C (+15°F) and +40°C (+104°F).
  • Page 29 ELECTRICAL SYSTEM, FUSES Fuses The machine is equipped with a 12 volt electrical sys- tem and an alternator. Connect the battery to the correct polarity. (- to ground). The cable between the alternator and battery must not be disconnected while the engine is running.